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Graco 309572ZAF manual

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Table of contents for the manual

  • Page 1

    Instructions - P arts P ower -Lock ™ Heated Hose F or use with plural component proportioners. F or professional use only . Not approved for use in European explosive atmospheres . See page 3 for Maximum Fluid W orking Pressure 130 psi (0.9 MP a, 9 bar) Maximum Air W orking Pressure 180°F (82°C) Maximum Hose Operating T emperature I mportant Sa[...]

  • Page 2

    2 309572ZAF Contents Power -Lock Hose Bundle Part Numbers . . . . . . . . 3 Whip Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Adapter Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Standard 2 Component Hose . . . . . . . . . . . . . . . 4 RTD 2-Component Hose (for use with GCA Controlled Reactors) . . . . . . . [...]

  • Page 3

    Power-Lock Hose Bundle Part Numbers 309572ZAF 3 P ower-Lock Hose Bundle P art Numbers Y ou need at least one 50 ft (15.2 m) main hose, one fluid temperature sensor (FTS), and one whip hose or one wire harness jumper (part no. 261821) to make a complete heated hose assembly . Be sure the selected hose meets your maximum pressure and hose diameter re[...]

  • Page 4

    Power-Lock Hose Bundle Part Numbers 4 309572ZAF Standard 2 Component Hose RTD 2-Component Hose (for use with GCA Controlled Reactors) Hose Assembly Length ft (m) ID in. (mm) FTS Cable Standard Braided Scuff Guard Xtreme- Wrap Scuff Guard Hose Fittings “A” Red Hose “B” Blue Hose “A” inlet (f)/ outlet (m) “B” inlet (f)/ outlet (m) 200[...]

  • Page 5

    Power-Lock Hose Bundle Part Numbers 309572ZAF 5 Airless 2 Component Hose Custom Application 2 Component Hose ✖ Stranded wire (no connectors). ‡ T wo F TS cables and two sets of standard wires. 24N001 50 (15.2) 1/2 (13) ✔✔ ✔ -8 JIC -10 JIC 246063 246064 3500 psi (24.1 MP a, 241 bar) 24K241 50 (15.2) 3/8 (10) ✔✔ -5 JIC -6 JIC 246069 246[...]

  • Page 6

    Power-Lock Hose Bundle Part Numbers 6 309572ZAF Fluid T emperature Sensor (F TS) Kits Fluid T emperature Sensor Kits (F TS, RTD; for use with GCA Controlled Systems) FTS kits contain: • F TS Sensor • F TS coupler fitting (5b) for equal length on other line. • Adapter fittings as necessary . See Adapter Fittings , page 3. • Foam tube insulat[...]

  • Page 7

    Warnings 309572ZAF 7 W arnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specif[...]

  • Page 8

    Warnings 8 309572ZAF TOXIC FL UID OR FUMES HAZARD T oxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read MSDSs to know the specific hazards of the fluids you are using. • Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines. • Alw[...]

  • Page 9

    Important Two-Component Material Information 309572ZAF 9 Important T wo-Component Material Information Isocyanate Conditions Material Self -ignition K eep Components A and B Separate PERSONAL PROTECTIVE EQUIPMENT Y ou must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect[...]

  • Page 10

    Important Two-Component Material Information 10 309572ZAF Moisture Sensitivity of Isocyanates Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and th[...]

  • Page 11

    Installation 309572ZAF 11 Installation Description The heated hose maintains proper fluid tem- perature while spraying. Fluid hoses are marked with red tape for ISO/hardener/minor volume side, blue tape for RES/resin/major volume side. Fittings have different sized threads to prevent incorrect connection, which can cause fluid crossover and permane[...]

  • Page 12

    Installation 12 309572ZAF Connect Whip Hose to Gun or Gun Manifold 1. Overlap A and B component hoses and assemble to gun or gun manifold fittings as shown in F IG . 1. 2. Tighten fittings to A and B component hoses. Ensure hose remains flat after fit- tings are tightened. Loosen and retighten fittings as necessary to eliminate any torque on hoses.[...]

  • Page 13

    Installation 309572ZAF 13 Connect Heated Hoses 1. Lay heated hoses end to end, matching the color coding. Red for component A (ISO), blue for component B (RES). 2. Connect fluid hoses (1, 2) and tighten. See maximum torque specifications below and F IG . 3. Do not over -torque. T orque 1/4 in. (6.4 mm) and 3/8 in. (9.5 mm) ID hoses to: • A side t[...]

  • Page 14

    Installation 14 309572ZAF 4. Connect electrical wires. a. Ensure electrical wires ends are 5/8 in. (15.9 mm) long. If they are not, use a sharp scissors to strip all four wire ends to the correct length. See Strip Length Gauge for correct length. a. Ensure strip length is correct by fitting ferrule over exposed wire. F errule should be flush with w[...]

  • Page 15

    Installation 309572ZAF 15 5. P air electrical wires as follows: A-Hose to A-Hose; B-Hose to B -Hose. a. Insert one wire from heated hose into connector . Ensure that ferrule is mating with connector insert. See F IG . 8. b. Thread in setscrew and use hex wrench to torque setscrew to 60 in-lbs (6.78 N•m). c. Insert remaining wire from pair into co[...]

  • Page 16

    Installation 16 309572ZAF 6. F or non-RTD hoses only , connect cables (4). Slide insulator sleeves (S) over con- nection. Leave slack in cables as stress relief to prevent cable failure. 7. F or RTD 2-component hoses only , connect RTD cables (4) and CAN cables (5) if pres- ent. 8. Repeat for additional hoses. 9. See Connect F TS and Heated Dual Wh[...]

  • Page 17

    Installation 309572ZAF 17[...]

  • Page 18

    Installation 18 309572ZAF Connect F TS and Heated Dual Whip Hose 1. Assemble JIC swivel fitting (5e) in female end of temp sensor (5a). Do not bend or kink probe. T orque connection to 14 ft-lbs (19 N•m). Do not over -torque. Assemble JIC swivel fitting (5d) into female end of B hose coupler (5b). T orque to a maximum of 20 ft-lbs (27 N•m). Do [...]

  • Page 19

    Installation 309572ZAF 19 F IG . 13 2 1 6a 6b K 5c 12 5b 8 TI17091b 4 9 S S T o Gun T o Proportioner 3 5a TI18392b Non-RTD Hoses RTD 2-Component Hoses 5a 1 2 5b 6a 6b K 12 3 8 4 5c 14 5d 5e 5d 5e[...]

  • Page 20

    Installation 20 309572ZAF Connect F TS with a Non-Heated Whip Hose or Remote Mix Manifold 1. Carefully extend FTS probe (H) into the hose section from the proportioner . Do not bend or kink probe. Insert probe in major volume (resin) side on systems which are not 1:1 mix ratio. 2. Connect FTS (5) to mating assembly . 3. Connect fluid hoses to FTS. [...]

  • Page 21

    Installation 309572ZAF 21 Check Hoses for Leaks 1. Grease with F usion ® grease and connect fluid hoses to proportioner fluid manifold (M). Red for hardener (ISO), blue for resin (RES). 2. F or spray guns, close fluid valves on gun fluid manifold. Remove manifold from gun, see gun manual. Connect fluid whip hoses to manifold. 3. Check that all equ[...]

  • Page 22

    Installation 22 309572ZAF Protective Covering 1. Wrap all fluid hose connections with electri- cal tape. 2. F old wire back on hose to ensure adequate strain relief. Wrap all electrical connections and cable connections with electrical tape to protect them from pulling apart and abra- sion. 3. Install protective cover (see Accessories , page 32), o[...]

  • Page 23

    Operation 309572ZAF 23 Operation 1. Connect air hose to main air supply , if equipped. 2. Connect electrical connectors (12) to con- nector from fluid manifold (M) or accessory control box. See Connect Heated Hoses , page 13. Connect hose cable (4) to cable from proportioner fluid manifold or acces- sory control box. Wrap connections with electrica[...]

  • Page 24

    Maintenance 24 309572ZAF Maintenance 1. Before disconnecting or repairing hoses, relieve all fluid pressure and shut off electri- cal power to proportioner . See proportioner operation manual. 2. Be sure fluid is cool before disconnecting hoses. Instructions for Replacing Individual A or B Hose Before disconnecting hoses, relieve all fluid pressure[...]

  • Page 25

    Parts 309572ZAF 25 P arts Using 261669 Fluid T emperature Sensor (JIC to JIC fittings) ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. WLE 2 5b 4 Heated Fluid Hose Fluid T emperature Sensor Whip Hose 1 12 3 5a 5c 8 6 9 5d 5e Ref. P art Description Qty 1 HOSE, component A (ISO); see tables starting[...]

  • Page 26

    Parts 26 309572ZAF Using 24M943 Fluid T emperature Sensor (NPT to NPT fittings) ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. ★ Not included. Order connector fittings that connect to the A and B component hoses. See Adapter Fit- tings , page 3. 2 5b 4 Heated Fluid Hose Fluid T emperature Sensor Whip Hose 1 T[...]

  • Page 27

    Parts 309572ZAF 27 Using 24K207 RTD 2-Component Hose Fluid T emperature Sensor (JIC to JIC fittings) ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. * Included only in hoses with CAN cable. See RTD 2-Component Hose (for use with GCA Controlled Reactors) , page 4. 2 5b 4 Heated Fluid Hose Fluid T emperature Senso[...]

  • Page 28

    Parts 28 309572ZAF Using 24M944 RTD 2-Component Hose Fluid T emperature Sensor (NPT to NPT fittings) ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. * Included only in hoses with CAN cable. See RTD 2-Component Hose (for use with GCA Controlled Reactors) , page 4. ★ Not included. Order connector fittings that c[...]

  • Page 29

    Parts 309572ZAF 29 Using 261670 Fluid T emperature Sensor (JIC to NPT fittings) ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. 2 5 4 Heated Fluid Hose Fluid T emperature Sensor 1 5a 5d 5c 5b TI2684E 12 Ref. P art Description Qty 1 HOSE, component A (ISO); see tables starting on page 4 1 2 HOSE, component B (RES[...]

  • Page 30

    Parts 30 309572ZAF 15F144 Hose Wire Jumper Use the 15F144 Hose Wire Jumper to heat only the major volume hose, in a wide ratio system. T o build one complete 50 ft single side heated hose bundle, order the following parts: Install as follows: 1. Wrap hose wire jumper (100) around resin hose (101) in a spiral fashion. 2. Connect resin hose wire (101[...]

  • Page 31

    Parts 309572ZAF 31 8. Install whip hose and gun. Ensure that gun is grounded. 9. Connect hoses to proportioner . 10. Insulate and protect hoses. See Protective Covering , page 22. Set transformer wire taps, using the following table. T ransformer tap wire connections vary depending on length of heated hose. See pro- portioner operation manual for f[...]

  • Page 32

    Accessories 32 309572ZAF Accessories Scuff Guard Use to keep hose clean and protect it from damage. P art Description 246077 7 ft (2.1 m) braided polyester mesh. For whip hose. F old back over itself for easy installation. 246078 50 ft (15.2 m) braided polyester mesh. Fold back over itself for easy instal- lation. 246805 25 ft (7.6 m) braided polye[...]

  • Page 33

    Technical Data 309572ZAF 33 T echnical Data Power -Lock Heated Hose US Metric Maximum Air Working Pressure 130 psi 0.9 MPa, 9 bar Maximum Fluid Operating T emperature 180°F 82°C Wetted P arts Nylon, Zinc-Plated Carbon Steel, 303 Stainless Steel T otal Heating Load (2 Hoses) 1/4 in. diameter: 11 watts/foot 36 watts/meter 3/8 in. diameter: 13 watts[...]

  • Page 34

    Technical Data 34 309572ZAF * These models include the Xtreme- Wrap Scuff Guard. RTD 2 Component Hose (For GCA Reactors) Maximum Fluid W orking Pressure 24K240 2000 psi 14 MP a, 138 bar 24K241 3500 psi 24 MP a, 241 bar 24K394 2000 psi 14 MP a, 138 bar 24K395 3500 psi 24 MP a, 241 bar 24N000 2000 psi 14 MP a, 138 bar 24N001 2000 psi 14 MP a, 138 bar[...]

  • Page 35

    Technical Data 309572ZAF 35[...]

  • Page 36

    All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. )RUSDWHQWLQIRUPDWLRQVHHZZZJUDFRFRPSDWHQWV Original instructions. This manual contains English. MM 309572 Graco Headquarte[...]