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Graco 309572ZAG manual

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Table of contents for the manual

  • Page 1

    Instructions - Parts Power-Lock ™ Heated Hose For use with plural component proporti oners. For professi onal use only. Not approved for use in Eur opean explosive atmospheres . See page 2 for App rovals. See page 3 for Max imum Flu id Work ing Pr essure a nd a li st of S eries B part nu mber s. 130 ps i (0.9 MPa, 9 bar) Maximum Air Wor king Pres[...]

  • Page 2

    Conten ts 2 309572ZAG Contents Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Power-Lock Hose Bundle Part Numbers . . . . . . . . 3 Whip Hos es . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Adapter Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Standard 2 Comp onent Ho se . . . . . . . .[...]

  • Page 3

    Power-Lock Hose Bundle Part Number s 309572Z AG 3 Power-Lock Hose Bundle Part Numbers You need at l east on e 50 ft (15.2 m) ma in hos e, one flu id tempera ture sensor (FTS), and one whip h ose or one wire harness jum per (pa rt no. 261 821) to make a comp lete h eated h ose a ssembly . Be sure the sel ected hose mee ts yo ur maximum pressu re an [...]

  • Page 4

    Power-Lock Hos e Bundle Pa rt Numbers 4 309572ZAG Standard 2 Comp onent Hose RTD 2-Comp onent H ose (for use with GC A Contro lled Reactors) Hose Assembly Length ft (m) ID in. (mm) FTS Cable Standard Braided Scuff Guard Xtreme-W rap Scuff Guard Hose Fittings “A” Red Hose “B” Blue Hose ETL Approval / Series B “A” inlet (f)/ outlet (m) ?[...]

  • Page 5

    Power-Lock Hose Bundle Part Number s 309572Z AG 5 Airless 2 C omponent Hose Custom Appli catio n 2 Componen t Hose ✖ Stranded wire (no c onnector s). ‡ Two FTS cables and two s ets of s tandard wi res. 3500 psi (2 4.1 MPa , 241 bar ) 24K241 50 (15.2) 3/8 (10) ✔✔ -5 JIC - 6 JIC 246069 246070 ✔ 24Y241 50 (15.2) 3/8 (10) ✔✔ -5 JIC - 6 JI[...]

  • Page 6

    Power-Lock Hos e Bundle Pa rt Numbers 6 309572ZAG Fluid Tempe rature Se nsor (FTS) Ki ts Fluid Tempe rature Se nsor Kits (FTS, RTD; for us e with GCA Co ntrolled System s) FTS kits contain: • FTS Sens or • FTS cou pler fitti ng (5 b) for e qual leng th on ot her line . • A dapt er f it tin gs as n ece ss ary. Se e Adapter Fittings , page 3. ?[...]

  • Page 7

    Warn ings 309572Z AG 7 Warnings The foll owing war nings ar e for the setup , use, g rounding , main tenanc e, and rep air of this equ ipment . The ex clama- tion p oint sym bol aler ts you to a gener al warn ing and the haz ard sy mbol refers to p rocedur e-spec ific r isk. Wh en these sy mbols appe ar in the body of this manua l, refer back to th[...]

  • Page 8

    Warnings 8 309572ZAG TOXIC FLUID OR FUMES HAZARD Toxic fl uids o r fumes can c ause ser ious i njury or death if sp lashe d in the ey es or o n skin, inhale d o r swallo wed. • Read Saf ety Data Shee t (SDS) fo r handlin g instruc tions and to know the spec ific haz ards of the fluids you a re using , includ ing the effect s of lo ng-te rm expos [...]

  • Page 9

    Important Iso cyanate ( ISO) Informa tion 309572Z AG 9 Important Is ocyanate (I SO) Information Isocyanate Conditions PERS ONA L PROT ECT IVE E QUIPM ENT Always wear appr opriate persona l pro tective equipm ent and cove r all s kin when s prayi ng, serv icin g equipmen t, or wh en in t he work a rea. Protec tive equipm ent helps preven t seriou s [...]

  • Page 10

    Importan t Isocyanate (ISO) In formation 10 309572ZAG For all applicati ons except spray foam Material Self-ignitio n Keep Comp onents A and B Separate Spra ying or dispens ing flui ds that co ntain isocya- nate s create s potenti ally har mful m ists, vapo rs, and atom ized p articul ates. • Read and und erstand the flui d manu facturer’ s war[...]

  • Page 11

    Important Iso c yanate ( ISO ) Informa tion 309572Z AG 11 Moisture Sensitivity of Isocyanates Exposu re to m oistu re (su ch as hum idity ) will cause ISO to partia lly c ure, forming sm all, h ard, ab rasiv e crys tal that become suspe nded in the fluid . Event ually a fil m will form on th e surfac e and the ISO wi ll begin to gel , increa sing i[...]

  • Page 12

    Inst allation 12 309572ZAG Installation Descript ion The hea ted hose main tains prop er fluid tem- perature while spra ying. Fluid ho ses are marked w ith re d tape fo r ISO/har dener/mino r volume side , blue tape for RES/resin/major volume side . Fittings have differ ent size d threads to prevent inco rrect connecti on, which can cause fluid cro[...]

  • Page 13

    Installa tion 309572Z AG 13 Connect Whip Hose to Gun or Gun Manifo ld 1. Overla p A and B component hoses and assemble to gun or gun manifold fittin g s as shown in F IG . 1. 2. Tighten fittings to A and B component hoses. Ensu re hose remains f l at after fit - tings ar e tight ened. Loosen a nd retighten fittings as necessary to el iminate any to[...]

  • Page 14

    Inst allation 14 309572ZAG Connec t Heated Hoses 1. Lay he ate d hose s en d to end , mat ch ing th e color coding. Red for component A (ISO), blue for component B (RES). 2. Connec t fl uid ho ses (1 , 2) and tigh ten . See maximum t orque specifi catio ns belo w and F IG . 3. Do no t over -tor que. Torque 1/4 in. (6 .4 mm) a nd 3/8 in. (9 .5 mm) I[...]

  • Page 15

    Installa tion 309572Z AG 15 4. Connect elect rical wire s. NOTE: Newer Series B h oses have a pre-cr imped ferr ule. If usi ng a Seri es B hose, skip t o step 5. a. Ensure el ectrica l wires ends are 5/8 in . (15.9 mm) long. If they are n o t, use a sharp scissors to strip al l four wire ends to the co rrect length. S ee Strip Length Gauge f or cor[...]

  • Page 16

    Inst allation 16 309572ZAG 5. Connec t the ho ses t o each ot her. Pair el ec- trical wires as follows: A-Hose to A-Hose; B-Hose to B-Hose . a. Insert one wire from hea ted hose into connecto r. Ensure that ferrule is mating with connect or insert. See F IG . 8. b. Thread i n setscr ew and use hex wrench to torque setscrew to 60 in-lbs (6. 78 N•m[...]

  • Page 17

    Installa tion 309572Z AG 17 6. For non -RTD hoses only, conn ect therm ocouple cab les (4). Sli de insulator sleeves (S) over connectio n. Leave slack in cabl es a s stres s rel ief to p rev ent ca ble failure. 7. For RTD 2-componen t hoses only, conn ect RTD cab les (4) and CAN cabl es (5) if pres- ent. 8. Repeat for additional hose s. 9. See Conn[...]

  • Page 18

    Inst allation 18 309572ZAG Connec t FTS and Heate d Dual Whip Hos e 1. Asse mble JIC swivel fitting (5e) in female end of temp sensor (5a) . Do no t bend or kink pr obe. Tor que connecti o n to 14 ft-lbs (19 N• m). Do n o t over- torque. Assemble JIC swivel fitting (5d) into female end of B hose co uple r (5b) . Torq ue to a m aximu m of 20 f t-l[...]

  • Page 19

    Installa tion 309572Z AG 19 F IG . 13 2 1 6a 6b K 5c 12 5b 8 TI170 91b 4 9 S S To Gun To Prop ortioner 3 5a TI1839 2b Non-RTD Thermocouple 2-Component Hoses RTD 2-Component Hoses 5a 1 2 5b 6a 6b K 12 3 8 4 5c 14 5d 5e 5d 5e[...]

  • Page 20

    Inst allation 20 309572ZAG Connec t FTS with a Non -Heated Wh ip Hos e or Remote Mix Manifold 1. Carefully extend FTS prob e (H) into the hose secti on fro m the pr oportio ner. Do not bend or ki nk prob e. Insert probe in major volume (resin) side on systems which are n ot 1:1 m ix rat io . 2. Connect FTS (5) to mating assembly. 3. Connect fluid h[...]

  • Page 21

    Installa tion 309572Z AG 21 Connect Hoses to Propo rtioner 1. Grease with Fusion ® grease and connect fluid hoses to proport ioner fluid manifold (M) . Red for hardener (ISO), blue for resi n (RES). NOTE: For pr oportioner s with t ermination box (TB), fo llow step 2, For propo rtioners with ele ctrical splice connec tors (12) follow step 3. 2. Co[...]

  • Page 22

    Inst allation 22 309572ZAG Fluid Te mperatu re Sens or (FTS) Cali bration (Non-RTD Versio ns) 1. Befor e turn ing o n the unit , en sure a ll ho ses and ca bles are p roper ly con nect ed. To ensure th at the FTS in the ho se is at the same te mperature a s the heater s, keep heat of f and store the hose FTS near th e machine for se veral minu tes.[...]

  • Page 23

    Operatio n 309572Z AG 23 4. For ho ses that include the standard braided protective scuff co ver, unroll excess cover over hose and electrical co nnection s. Tape securely. 5. For hose s that include Xtreme-Wra p pro- tective scuff sleeve , pull just enoug h exce ss leng th o ver hose and elect rica l con- nections. Tape securely. NOTE: Xtreme-Wrap[...]

  • Page 24

    Parts 24 309572ZAG Parts Using 261669 Flu id Tempe rature Sensor (J IC to JIC fittin gs) ▲ Replac ement Da nger and Warn ing la bels, tags , and cards are av ailab le at no cost. WLE 2 5b 4 Heated Fl u id Hose Fluid Temperature Sensor Whip Hose 1 12 3 5a 5c 8 6 9 5d 5e Ref. Part Description Qty 1 HOSE, c ompon ent A ( ISO); see tab[...]

  • Page 25

    Parts 309572Z AG 25 Using 24M943 Flui d Tempe rature Sens or (NPT to NPT f itting s) ▲ Replacem ent Dang er and W arnin g labels , tags, and cards are av ailable at no c ost. ★ Not inclu ded. Ord er conne ctor f ittings th at conn ect to the A and B com ponent h oses. Se e Adapter Fit- tings , page 3. 2 5b 4 Heated Fl u id Hose Fluid Temperatur[...]

  • Page 26

    Parts 26 309572ZAG Using 24K207 RTD 2-Comp onent Hose F luid Tem perature Sensor (JIC to JI C fittings) ▲ Replac ement Da nger and Warn ing la bels, tags , and cards are av ailab le at no cost. * I ncluded o nly i n hose s with CAN ca ble. See RTD 2-Component Hose (fo r use with GCA Controlled Reactors ) , page 4. 2 5b 4 Heated Fl u id Hose Fluid[...]

  • Page 27

    Parts 309572Z AG 27 Using 24M944 RTD 2 -Componen t Hose Fluid Temperatur e Sensor (NPT to NPT f ittings) ▲ Replac ement Da nger a nd Warn ing la bels, tags, and cards are av ailab le at no cost. * Includ ed only in h oses with CA N cabl e. See RTD 2-Component Hose (fo r use with GCA Controlled Reacto rs) , page 4 . ★ Not in clud ed. Orde r conn[...]

  • Page 28

    Parts 28 309572ZAG Using 261670 Flu id Tempe rature Sensor (J IC to NPT fittings ) ▲ Replac ement Da nger and Warn ing la bels, tags , and cards are av ailab le at no cost. 2 5 4 Heated Fluid Hose Fluid Temperature Sensor 1 5a 5d 5c 5b TI2684 E 12 Ref. Part Descr iption Qty 1 HOSE, c ompon ent A ( ISO); see tables s tarting on page 4 1 2 HOSE, c [...]

  • Page 29

    Parts 309572Z AG 29 15F144 Ho se Wire Ju mper Use the 15 F144 Hose Wire Jumper to heat only the major volume hose, in a wi de ratio system. To build on e complete 50 ft single side heated hose bu ndle, order th e following pa rts: Install as follows: 1. Wrap ho se wire ju mper (100) a round re sin hose (10 1) in a spir al fash ion. 2. Connect resin[...]

  • Page 30

    Parts 30 309572ZAG 8. Instal l whip hos e an d gun. En sur e that gu n is grou nded . 9. Connect h oses to pr oportion er. 10. Insula te and prote ct hoses. See Prot ecti ve Covering , page 22. Set tran sformer wire ta ps, using the fol lowing table. Transfo r mer tap wir e connectio ns vary dependi ng on length o f heated hose . See pro- portio ne[...]

  • Page 31

    Acce ssor ies 309572Z AG 31 Accessories Scuff Guard Use to keep ho se cl ean a nd pro tect it from damage . Part Description 246077 7 ft (2.1 m) brai ded polyester mesh. For whip ho se. Fold b ack over its elf for easy i nstallat ion. 246078 50 ft (15.2 m) braided pol yester mes h. Fold bac k over it self for easy install ation. 246805 25 ft (7.6 m[...]

  • Page 32

    Technic al Data 32 309572ZAG Technical Data Power-Loc k Heat ed Hose US Metric Maximum Air Wo rking P ressu re 130 psi 0.9 MPa, 9 bar Maximum Fluid Op erating T empera ture 180°F 82°C Wetted Parts Nylon , Zinc-P lated Ca rbon Ste el, 303 Stain less St eel Total Heating Load (2 Hoses) 1/4 in. di ameter: 11 watts/fo ot 36 watts/m eter 3/8 in. di am[...]

  • Page 33

    Technica l Data 309572Z AG 33 * These m odels in clud e the X treme-W rap S cuff Guard. RTD 2 Component Hose (For GCA Reactors) Maximum Fluid Wor king Pressure 24K240 2000 psi 14 MPa, 1 38 bar 24K241 3500 psi 24 MPa, 2 41 bar 24K394 2000 psi 14 MPa, 1 38 bar 24K395 3500 psi 24 MPa, 2 41 bar 24N000 2000 psi 14 MPa, 1 38 bar 24N001 2000 psi 14 MPa, 1[...]

  • Page 34

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco rese rves the right to m ake changes at any time without notice. Original instructions. This manual contains English. MM 309572 Graco H eadquarters: Min neapolis International O ffices: Bel gium, China, Jap an,[...]