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Graco 310554V manual

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Table of contents for the manual

  • Page 1

    Instr uctions - P ar ts List PrecisionSwirl ™ Module An orbital dispenser used to apply sealant and adhesive materials f or a v ariety of applications. P art No. 241658, 23402 9, 289911 and 289912 3500 psi (24.1 MP a, 241 bar ) Maximum Fluid W orking Pressure See page 2 f or List of Models. U .S . P atent No . 6,499,673 EU P atent No . 085216 0 I[...]

  • Page 2

    List of Models 2 310554V List of Models T ool Mounted Dispenser s P ar t No. 241658, Series A PrecisionSwirl Orbital Dispens er and Control Assemb ly Kit includes 233123, 243403, 617829, 6178 70 and 918616. P ar t No. 234029, Series A PrecisionSwirl Orbital Dispens er and Control Assemb ly Kit includes 233123, 243402, 617829, 6178 70 and 918616. P [...]

  • Page 3

    List of Models 310554V 3 Contents List of Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 T ool M ounted Dispen sers . . . . . . . . . . . . . . . . . . 2 Cable Assemblies . . . . . . . . . . . . . . . . . . . . . . . . 2 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Unpacking and Repac king . [...]

  • Page 4

    Warnings 4 310554V Wa r n i n g s The f ollowing w ar nings are f or the setup , use , grounding, maintenan ce, and repair of this equipme nt. The e xclama- tion point symbol alerts you to a gener al warning and the hazard symbol refer s to procedure-specific risk. Ref er bac k to these wa r nings. Add itional, product- specific w arnings may be f [...]

  • Page 5

    Warnings 310554V 5 SKIN INJECTION HAZARD Spra y from the applicat or , hose leaks , or ruptured components can inject flu id into your body and cause e xtremely serious injury , includ ing the need f or amputat ion. Fluid splashed in the ey es or on the skin can also cause serious injur y . • Fluid injected into the skin might look like just a cu[...]

  • Page 6

    Warnings 6 310554V T O XIC FLUID OR FUMES HAZARD Hazardous fluids or toxic fumes can ca use serious injur y or death if splashed in the e yes or on the skin , s wallowed, or inhaled. • Provi de fresh air v entilation to a vo id the buildu p of vapors fr om the fluid being dispensed. • Know the specific hazards of the fluid you are us ing. • S[...]

  • Page 7

    Warnings 310554V 7[...]

  • Page 8

    Unpacking and Repacking 8 310554V Unpac king and Repac king Unpac king the Pr oduct The PrecisionSwirl orbital dispense r and control assem- bl y were carefu lly packaged for shipment b y Graco . When the pac kage arrives , perf orm the f ollowing proce- dure to unpack the units: 1. Inspect the shipping box carefully f or shipping dam- age. Conta c[...]

  • Page 9

    PrecisionSwirl Overview 310554V 9 PrecisionSwirl Overview PrecisionSwirl Capabilities The PrecisionSwirl orbital dispenser is regulated through the control assemb ly . The orbital dispenser is used to s wirl sealant and adhesiv es in a v ariety of appli- cations. In a basic robotic system, the control assemb ly serves as the interf ace betw een the[...]

  • Page 10

    PrecisionSwirl Overview 10 310554V PrecisionSwirl in Basic Robotic System F IG . 3 shows the PrecisionSwirl components in a basic robotic system. The follo wing list iden tifies the Pre ci- sionSwirl components: No. Descriptio n 1 Control assem bly (PrecisionSwirl) 2 Orbital dispenser (PrecisionSwirl) 4 Automatic control cable (PrecisionSwirl). Als[...]

  • Page 11

    Installing the Control Assembly 310554V 11 Installing the Contr ol Assemb ly T o install the control assembly: • Prepare to install the control assembly • Mount the control assem bly • Ground the control assembly (electrically) • Connect contro l assembly to a po wer source • Chec k resistance between the contr ol assembly and a true ea r[...]

  • Page 12

    Installing the Control Assembly 12 310554V Mounting the Contr ol Assembl y (continued) F IG . 4 7.05 (171.1 m m) 16.00 (406.4 mm) 14.50 (368.3 mm ) 14.50 (368.3 mm) 16.00 (152.4 mm ) NOTE: Hidden lines depict the hole pattern f or mounting the control assembly. NOTE: Conrol assembly must be readily accessible and located 24- 67 in. (0.6-1.7 m) abov[...]

  • Page 13

    Installation 310554V 13 Installation Gr ounding the Contr ol Assembl y Connect a ground wire from the GND terminal in the PrecisionSwirl control assembly (sho wn in F IG . 5) to a true ear th gro und. FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD T o reduce the risk of fire , e xplosion, or electric shock: • The Precisio nSwirl co ntrol assembly mus[...]

  • Page 14

    Installation 14 310554V Connecting the Contr ol Assembl y to a P ower Sour ce P erf orm the f ollowing proced ure to connect the contr ol assembly to a power source . Hav e a qualified elec tr ician connect the PrecisionSwirl control assemb ly to a grounded electrical source that has the following required ser vic e ratings: T o connect the control[...]

  • Page 15

    Installation 310554V 15 Connecting the Contr ol Assembl y to a P ower Sour ce (continued) Chec king Resistance Between the Contr ol Assembl y and the T rue Ear th Ground Hav e a qualified electrician check the resistance between each system compo nent and the tr ue ear th ground. The resistance must be less th an 0.25 ohm s. If the resistance is gr[...]

  • Page 16

    Installing the Dispense Va lve 16 310554V Installing the Dispense V alve T o install the dispense valv e: • Mount the disp ense valv e • Connect the air lines • Connect material hose Mounting the Dispense V alve Attach the dispense v alv e to the mounting br ack et on a stationar y su ppor t or robotic ar m, using two sock et head screw s (38[...]

  • Page 17

    Installing Cable Assemblies 310554V 17 Installing Cable Assemb lies Connecting the Motor Contr ol Cable Motor control cab les are supplied in f our lengths , 6 ft (1.8 m), 9 ft (2.7 m), 1 5 ft (4.6 m), and 55 ft ( 16.8). The 55 ft cable may be used by itself . The 6 ft, 9 ft, and 15 ft cabl e must be used with the 55 ft cab le. T o connect the moto[...]

  • Page 18

    Installing Cable Assemblies 18 310554V Connecting the Motor Contr ol Cable (contin ued) F IG . 9 0/7%2 -/4/2& ! 5,4 25. -!). 25.%.!",% #/.42/,3%,%#4 !54/-! 4)# -!.5 !, -!.5!,30%%$#/.42/, ti0657B Motor Cont rol Cable (15 ft) Motor Control Cable (55 ft)[...]

  • Page 19

    Installing Cable Assemblies 310554V 19 Connecting the A utomatic Contr ol Cable The PrecisionSwirl control assemb ly is provided with a 9–pin receptacle f or the robo t interf ace cable . T o connect the automat ic control cabl e (P/N 617829) between t he control assembly and the robot, perf orm the f ollowing steps: 1. Locate the re ceptacle on [...]

  • Page 20

    Verifying Ground Continuity 20 310554V V erifying Gr ound Continuity V erifying Gr ound Continuity V erify ground co ntinuity betw een: • T rue ear th ground and the control assemb ly ground ter minal • The orbital dispenser and the robot Adjusting the Orbital Dispenser The PrecisionSwirl orbital disp enser is calibrated at the f actor y . No a[...]

  • Page 21

    PrecisionSwirl Module Operati on 310554V 21 PrecisionSwirl Module Operation Reading the PrecisionSwirl Contr ol Assembl y Contr ols and Indicator s T able 1 describes the controls on the PrecisionSwirl control assemb ly . See F IG . 12 for an illustration of the controls and indicators . T able 1. Control Assemb ly Contr ols T able 2 descr ibes the[...]

  • Page 22

    PrecisionSwirl Module Operation 22 310554V Setting Operation Modes The PrecisionSwirl module has two oper ating states: • A utomatic mode — enab les the Precisi onSwirl orbital dispen ser to be controlled by a remote signal source, such as a robot control. Motor speed can be controlled b y a 0-10 VDC analog signal. • Manual mode — enables t[...]

  • Page 23

    PrecisionSwirl Module Operati on 310554V 23 Using A utomatic Mode Enterin g A utoma tic Mode T o put t he PrecisionSwi rl module in to A utom atic mode: 1. Make sure the PO WER indicator , sho wn in F IG . 12, is lit at the con trol assembly . If it is not, tur n the MAIN pow er s witch to the ON position, turning on power to the PrecisionSwirl con[...]

  • Page 24

    PrecisionSwirl Module Operation 24 310554V Adjusting Orbital Dispenser Motor Speed Adjust the or bital dispenser motor spee d in the manual o r automatic control mod e as described in the f ollowing pa ra- graphs. Manual Mode: Adjust motor speed b y rotating the MANUAL SPEED CONTROL knob on the control bo x. See F IG . 12. Rotate the knob cloc kwis[...]

  • Page 25

    Troubleshooting 310554V 25 T r oubleshooting Some solutions require disasse mbling the dispense valv e or or bital dispenser . Always relie ve system pressure before perf orming these procedures. T able 3 pro vides troub leshooting inf ormation. For other troubl eshooting situations , call you r Graco distributo r . T able 3. T roub leshooting T o [...]

  • Page 26

    Control Assembly Service 26 310554V Contr ol Assembl y Ser vice Servicing the Control Assemb l y This par t of the manual pr ovides inf or mation a bout the f ollowing control asse mbly components : • Indicator Lamp But ton and Select Switch (pag e 26) • Light Bulb (page 26 ) • MAIN P ow er Switch (page 27) • P otent iometer (page 28 ) Lamp[...]

  • Page 27

    Control Assembly Service 310554V 27 7. Return the control assemb ly to nor mal operating condition. MAIN P ower Switch Remo v al Remov e the MAIN power s witch as f ollows: 1. Shut off syst em power at the main circuit br eaker . 2. At the control assem bly , move the MAIN power s witch to the OFF position. See F IG . 14. 3. Unloc k and open the hi[...]

  • Page 28

    Control Assembly Service 28 310554V P otentiometer Remov al Remov e the potentio meter as fo llows: 1. Shut off system po wer at t he main circuit break er . 2. At the control assemb ly , mov e the MAIN power s witch to the OFF position. 3. Unloc k and open the hinged co ve r of the control assembly . 4. Pull lead wir es to remove from potentiome t[...]

  • Page 29

    Panel Assembly Service 310554V 29 P anel Assembl y Service This par t of the manual pr ovides inf or mation a bout the f ollowing panel assembly components: • Swirl Control Board (page 30) • RFI Filter (pag e 31) • Rela y (page 32) • Fuse (pag e 33) F IG . 17  * *    ?[...]

  • Page 30

    Panel Assembly Service 30 310554V Swirl Contr ol Boar d Remo va l Remov e the rela y board as f ollows: 1. Shut off system po wer at t he main circuit break er . 2. At the control assemb ly , mov e the MAIN power s witch to the OFF position. 3. Unloc k and open the hinged co ve r of the control assembly . 4. Unplug the connectors fr om the swirl co[...]

  • Page 31

    Panel Assembly Service 310554V 31 RFI Filter Remo v al Remov e the RFI Filter as f ollows: 1. Shut off syst em power at the main circuit br eaker . 2. At the control assem bly , move the MAIN power s witch to the OFF position. 3. Unloc k and open the hinged co ve r of the control assembly . 4. Disconnect th e wires from the terminal bloc ks on the [...]

  • Page 32

    Panel Assembly Service 32 310554V Rela y Remov al Remov e the rela y as f ollows: 1. Shut off system po wer at t he main circuit break er . 2. At the control assemb ly , mov e the MAIN power s witch to the OFF position. 3. Unloc k and open the hinged co ve r of the control assembly . 4. With f orce, carefully pull the top of th e rela y to unplug t[...]

  • Page 33

    Panel Assembly Service 310554V 33 Fuse Remo v al Remov e the fuse as f ollows: 1. Shut off syst em power at the main circuit br eaker . 2. At the control assem bly , move the MAIN power s witch to the OFF position. 3. Unloc k and open the hinged co ve r of the control assembly . 4. Lift to unlock th e top of the fuse holder (10), which is hinged at[...]

  • Page 34

    Control Asse mbly Parts 34 310554V Contr ol Assembl y P ar ts P ar t No. 918616, Preci sionSwirl Control Assembl y † These par ts are not show n on the par ts drawing . ▲ Replacement Dange r and W arning labels, tags , and cards are av ailab le at no cost. Ref. No. P ar t No. Descriptio n Qty . 1 241487 CABINET , PrecisionSwir l 1 2 194896 LABE[...]

  • Page 35

    Control Assembly Pa rts 310554V 35 P ar t No. 918616, Precision Swirl Control Assemb ly F IG . 20 POWER MOT OR F AUL T R UN MAIN RUN / ENABLE CONTROL S ELECT AUT OMA TIC MANUAL MANUAL S PEED CONTROL 0/7%2 3500, 9 !54 /-! 4)##/.42/, #!",% -/4/ 2 #!",% 2 1 20, 21 31 8, 4, 5 6, 51 46 8037B 8027A[...]

  • Page 36

    Control Asse mbly Parts 36 310554V P ar t No. 918616, Precision Swirl Control Assemb ly F IG . 21     '.$               [...]

  • Page 37

    Control Assembly Pa rts 310554V 37 P ar t No. 918616, Precision Swirl Control Assemb ly F IG . 22 * *                  [...]

  • Page 38

    Control Asse mbly Parts 38 310554V P ar t No. 241580, Precision Swirl P anel Assembly † These par ts are not shown on the par ts drawing. Ref. No. P ar t No. Descriptio n Qty . 1 194693 PLA TE 1 2 115215 PO WER SUPPL Y 1 3 194895 RAI L, mount 2 5 244355 BO ARD , swirl control 1 7 102410 SCREW , cap , sock et head 2 8 100272 W ASHER, lock, inter n[...]

  • Page 39

    Control Assembly Pa rts 310554V 39[...]

  • Page 40

    Accessory Parts 40 310554V Accessory P ar ts Motor Contr ol Cable Assemblies The motor contro l cables tha t are provided with the module are OLFLEX ® br and cab les. The 5 5 ft (16.8) motor cab le (617870) can be used alone. T able 5. Motor Contr ol Cab les P ar t Number Length Description 617870 55 ft (16.8 m) Motor cab le assembly F IG . 24 P/N[...]

  • Page 41

    Accessory Parts 310554V 41 T orsional Motor Contr ol Cable Assemblies F or robot applications that ha v e a lot of torsional motion to the cab le in addition to bend ing. These cab les are made from Olflex 900 serie s robot cable that are designed to handle more to rsional loads. The cab les must be used in c onjunction wit h the 55 ft m otor cable[...]

  • Page 42

    Accessory Parts 42 310554V Robot Interface Cable Assemb ly The length of robot inte rf ace cable assembly 617829 is 40 ft (12.2 m) . F IG . 26 shows the 9-pin cab le and identi- fies the cab le interf ace signals . Dispenser V alve Adapter Fittings 45 degree orbiter mount uses ref erence n umbers 2-4. F IG . 26 P/N 617829 1 2 3 4 5 6 7 8 9 SHIELD R[...]

  • Page 43

    Wiring Diagrams 310554V 43 Wiring Diagrams Motor Contr oller Wiring, Lines 200-238                #/-     6$#  0/7%23500, 9 ?[...]

  • Page 44

    Wiring Diagrams 44 310554V Motor Contr oller Wiring, Lines 250-288  * * * * * * * * * * * * * * * * * * '2!#/37)2,#/.42 /,   ?[...]

  • Page 45

    Technical Data 310554V 45 Te c h n i c a l D a t a PrecisionSwirl ™ is a trade mar k of Gra co , Inc. PA R K E R O L U B E ™ is a trademark of Park er Hannifin Cor p. Loctite ® is a registere d trademark of th e Loctite Cor poration. Contr ol Assembl y Input power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 - 24[...]

  • Page 46

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. This manual contains English. MM 310554 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. P.O. BOX 14[...]