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Graco 312066z manual

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Table of contents for the manual

  • Page 1

    9902471 Conforms to ANSI/UL Std. 499 Certified to CAN/CSA Std. C22.2 No. 88 Repa ir - Par ts Electric, Heated, P lural Component Proportioner. For spraying polyure thane foam and polyurea coatings. For professional use only. Not approved for use in Eur opean explosive atmos phere locations. See page 3 for mod el infor mation, in cluding maximu m wo[...]

  • Page 2

    2 312066Z Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Supplied Manual s . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Related Manua ls . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Temperature Control Diagnostic[...]

  • Page 3

    Models 312066Z 3 Model s E-20 SE RIES E-30 SE RIES E-XP1 SE RIES E-XP2 SE RIES * Full loa d amps with all devices oper ating at max imum capab ilities . Fuse requir ements at va rious fl ow rates and mix cham ber size s may be less. † Total system watt s, based on m aximum h ose length fo r each unit : • E-20 and E-XP1 se ries, 210 ft (64 m) ma[...]

  • Page 4

    Supplied Manu als 4 312066Z Supplie d Manu als The foll owing manual s are ship ped wit h the React or ™ Proportio ner. Refer to these man uals for detailed equ ip- ment inf ormat ion . Order P art 15M3 34 for a co mpact di sk of Re actor manu - als tra nslated in s everal la nguages. Manuals are also avai lable at www.graco. com. Relate d Manual[...]

  • Page 5

    Warnings 312066Z 5 Warnings The foll owing warni ngs are for the setup, use, ground ing, main tenance, a nd repair o f this equipm ent. The exclama- tion p oint symbo l alerts y ou to a g eneral warning and the hazard symbol refers to pr ocedure- specific risk. Refer back to these wa rnings. Ad ditional , product -specific wa rnings may be found t [...]

  • Page 6

    Warnings 6 312066Z FIRE AND EXPLOSION HAZARD Flamma ble fumes , such a s solvent and pain t fumes , in work area can ignite o r explod e. To help pr event fire a nd explos ion: • Use a nd clean equipmen t only in wel l vent ilated area . • Elimina te all ign ition so urces; suc h as pil ot lights, ci garettes , portabl e elect ric lamps, and pl[...]

  • Page 7

    Warnings 312066Z 7 MOVING PARTS HAZARD Movin g parts ca n pinc h or ampu tate fin gers a nd other bo dy pa rts. • Keep clear of m oving pa rts. • Do not operate equipme nt with p rotect ive gu ards or covers re move d. • Pressuri zed equip ment can st art witho ut warning. Before c hecking, movi ng, or s ervicin g equipm ent, fol low the Pre [...]

  • Page 8

    Tempera ture C ontrol Di agnos tic Codes 8 312066Z Temper ature Cont rol Diagnost ic Co des Temperatur e contro l diagnost ic codes a ppear on tem- peratur e display. These a larms turn of f heat. E99 clears aut omatical ly when comm unicatio n is regained . Codes E0 3 through E06 ca n be cleared b y pressing . For other codes, turn main po wer OFF[...]

  • Page 9

    Tempera ture C ontrol Di agnos tic Cod es 312066Z 9 4. Remove conne ctor B fr om temperatu re contr ol mod- ule, and c heck continu ity of over temperature switches A and B , thermoc ouples A and B, or F TS by measuri ng resistanc e across the pins on the plug end; see T ABLE 1. 5. Verify fluid temperature , using an ex ternal t empera- ture sen si[...]

  • Page 10

    Tempera ture C ontrol Di agnos tic Codes 10 312066Z E03: No zone current 1. Che ck for trippe d circuit breaker ins ide electric al cabinet o r at power s ource for that zone. Replace circu it breaker if it tri ps habit ually. 2. Che ck for loose or broken connection a t that zone . 3. Ex change zon e module with another on e. Turn zone on a nd che[...]

  • Page 11

    Motor Contr ol Di agnostic Codes 312066Z 11 Motor Control Dia gnostic Codes Motor cont rol diagnost ic codes E 21 through E2 9 appear on pressu re display. There are two types of motor contr ol codes: ala rms and warnings. A larms take pr iority over wa rnings. Alarms Alarms tur n off Reactor. Tur n main pow er OFF then ON to clear. Warnings Reacto[...]

  • Page 12

    Motor Con trol Diag nosti c Codes 12 312066Z E21: No compo nent A transducer 1. Che ck transdu cer A con nection a t J3 on mot or con- trol boa rd, page 34, a nd clean contacts. 2. Rev erse A and B transduc er connectio ns. If error moves to transducer B (E22), repl ace transdu cer A, page 36. If error does n ot move, r eplace moto r con- trol boa [...]

  • Page 13

    Motor Contr ol Di agnostic Codes 312066Z 13 Checks for Fast E24 Err ors If gauge p ressures are very c lose 1. Cle ar the err or and run t he unit. 2. Che ck plug J10 (E20/E -XP1) or J7 (E30/E -XP2) or the jumpe rs 7 to 8, or 9 to 10 on the motor control board. 3. Che ck pressur e transduc er performanc e: The dig ital displa y on a Reac tor alwa y[...]

  • Page 14

    Motor Con trol Diag nosti c Codes 14 312066Z E25: High line vo ltage Supply v oltage too h igh. Check Reactor voltage require- ments, pag e 73. E26: Low line volta ge Supply voltage to o low. Chec k Reactor v oltage requ ire- ments, pag e 73. E27: High Moto r Temperature 1. Mot or temperatu re too hi gh. Reduce pressure, gu n tip size, o r move Rea[...]

  • Page 15

    Motor Contr ol Di agnostic Codes 312066Z 15 3. Che ck wiring. T he orange br ush se nsor wire co ming out o f t he br ush m ay be rou ted on li ne wi th t he c om- mutator wi ring (thick red wire), c ausing a fal se alarm. Rero ute the orang e wire coming out of the brush, a way from the commutato r wiring. 4. Che ck motor contr ol board. • Remov[...]

  • Page 16

    Comm unica tion Dia gnost ic Code s 16 312066Z E32: Motor Control Overtemperatur e The E32 error code i ndicates a high tempe rature con di- tion withi n the motor control b oard (701) . This co uld be caused b y an abno rmally hi gh ambient temperature in the work location, bl ockage o f cooling v ents in th e cabi- net, or th e failure of the coo[...]

  • Page 17

    Troublesh ooting 312066Z 17 Troubleshoot ing PROBLEM CAUSE SOLUTION Reactor do es not oper ate. No power . Plug i n power cord. Turn main power ON . Turn circuit bre akers ON, page 32. Red stop button circ uit open. Chec k button connections. See page 46 an d electrical diagrams. Motor d oes not ope rate. Loose c onnectio ns. Check connecti ons at [...]

  • Page 18

    Troub leshooti ng 18 312066Z Reactor Electronics Before p erforming a ny trouble shooting procedure s: 1. Rel ieve pres sure, page 2 3. 2. Turn main power OFF . 3. Allow equi pment to cool . Try the recomme nded soluti ons in the order given for each pr oblem, to avoid unnec essary rep airs. Also, determ ine that al l circui t breakers, s witches ,[...]

  • Page 19

    Troublesh ooting 312066Z 19 Displa y does not respond prope rly to button pushes. Poor displa y connecti on. Check ca ble conne ctions, page 46 . Replac e damaged cab le. Displa y cable damaged or corroded. C lean connecti ons; replace cabl e if is damaged . Ribbon ca ble on displa y circui t board disconnec ted or bro ken. Conne ct cable (page 46)[...]

  • Page 20

    Troub leshooti ng 20 312066Z Primary Heaters (A and B) Before p erforming a ny trouble shooting procedure s: 1. Rel ieve pres sure, page 2 3. 2. Turn main power OFF . 3. Allow equi pment to cool . Try the recomme nded soluti ons in the order given for each pr oblem, to avoid unnec essary rep airs. Also, determ ine that al l circui t breakers, s wit[...]

  • Page 21

    Troublesh ooting 312066Z 21 Hose Heat Sys tem Before p erforming any trouble shooting procedure s: 1. Rel ieve pres sure, page 2 3. 2. T urn main power OFF . 3. A llow equipment to cool. Problems Try the recomme nded soluti ons in the order given for each pr oblem, to avoid unnec essary rep airs. Also, determ ine that al l circui t breakers, s witc[...]

  • Page 22

    Troub leshooti ng 22 312066Z Erratic hos e temperature. Faulty the rmocoup le conne ctions. Verify th at all FTS c onnectio ns are snu g and th at pins of c onnectors a re clea n. Exami ne connecti on of therm ocouple s to long gr een plug on h eater con trol boa rd. Unplug a nd re-plug thermocoupl e wires, cleaning off any deb ris. Unplug and re-p[...]

  • Page 23

    Repair 312066Z 23 Repair Before Beginn ing Repair 1. Flush if nece ssar y; see Flus hing . 2. Pa rk compone nt A pump. a. Pr ess . b. T rigger gun unt il pump A stops. After fluid pre s- sure drop s below 70 0 psi (7.9 M Pa, 79 bar ), motor wil l run until c omponent A pump is at b ot- tom of its stroke , then shut off. c. Chec k ISO reservoir for [...]

  • Page 24

    Repai r 24 312066Z Flushing • Flush out old fluid with new flu id, or flush ou t old fluid with a compat ible sol vent before introducin g new flu id. • Use the lowest poss ible pr essure whe n flushing. • All fluid c omponents are co mpatible with comm on solvent s. Use onl y moistur e-free sol vents. • To flush feed hoses, pumps, an d hea[...]

  • Page 25

    Repair 312066Z 25 7. Dis connect fit tings at fl uid inlet (C ) and outlet (D, out of view). A lso disconne ct steel outlet tube from heater i nlet. 8. Dis connect tu bes (T) . Remove tube fit tings (U) from wet-cup. 9. Loo sen loc knut (G) by hitting fi rmly with a non-sparki ng hammer . Unscrew pump far enough to separat e and push up finger guar[...]

  • Page 26

    Repai r 26 312066Z Pump Installat ion 1. En sure lo cknut (G) is screwed on pum p with flat side up. Screw pu mp into be aring hous ing (M) unt il pin holes align. Pus h pin (F) i n. Pull ret aining wi re clip (E) down. 2. Continue screwing pump into hous ing until fl uid out- let (D) is aligned w ith steel tu be and top thr eads are +/- 1/ 16 in. [...]

  • Page 27

    Repair 312066Z 27 6. En sure st ar-shaped locknu t (G) is screwed on pump with fla t side up. Care fully twist a nd extend dis place- ment rod 2 in. (51 mm) above w et-cup. 7. Sta rt threa ding pump into bear ing housing (M). Place finge r guard (P ) over rod when it is acces sible through wind ow of bearing housi ng. When pin holes align, insert p[...]

  • Page 28

    Repai r 28 312066Z Drive Housing Removal 1. T urn main power OFF . Disconnect power suppl y. 2. Rel ieve pres sure, page 2 3. 3. Rem ove screws ( 38) and moto r shield ( 9), page 50 . 4. Rem ove screws (209) and front cove r (217). 5. Dis connect pum p inlet a nd outlet lin es. Remove screws ( 213), washers (215), and bearing hou sing (203). 6. Rem[...]

  • Page 29

    Repair 312066Z 29 201 202 203 204 205 206B 207 208 209 212 213 214 215 217 218 219 208 214 TI3152 S 1 Crankshaft must be in line with crankshaft at other end of motor. 1 S R R 206A[...]

  • Page 30

    Repai r 30 312066Z Motor Brushes Brush Remov al 1. T urn main power OFF . Disconnect power suppl y. 2. Rel ieve pres sure, page 2 3. 3. R emov e motor co ver, sc re w, and washe rs. Remove insp ection cove rs, sc rews, and ga skets from each end of moto r. 4. Pu sh in spring cl ip (C) to release h ooks (H ) from brush h older. Pull out clip an d sp[...]

  • Page 31

    Repair 312066Z 31 Brush Installat ion 1. Ins tall new brush (B ) so lea d (L) is in lon g slot (D ) of holder. 2. Slide terminal (L) under termina l screw (R). Make sure mo tor lead terminal ( T) is still connected at screw. Tigh ten screw. 3. Ins tall spri ng (S) so it will u ncoil onto b rush (B) , as shown. Spring wil l be dama ged if instal led[...]

  • Page 32

    Repai r 32 312066Z Capacitor Test 1. T urn main pow er OFF . Dis connect po wer suppl y. 2. Rel ieve pres sure, page 2 3. 3. Loc ate the la rge, blue capacitor in the up per right corner of the lower cabinet. 4. Wi th a DC voltme ter, measur e the voltag e across the capa citor ter minals to verify that the voltage has discharg ed to below 10 volts[...]

  • Page 33

    Repair 312066Z 33 Electric Motor Remo val 1. T urn main pow er OFF . Dis connect po wer suppl y. 2. Rel ieve pres sure, page 2 3. 3. Rem ove drive housing/ pump assemb lies, pag e 28. 4. Dis connect mo tor cables as follows: a. Refe r to electr ical diagr ams. Mot or control board is on right s ide insi de cabi net, see pa ge 34. b. Unp lug motor p[...]

  • Page 34

    Repai r 34 312066Z Motor Control Board 1. T urn main pow er OFF . Dis connect po wer suppl y. 2. Rel ieve pres sure, page 2 3. 3. Refe r to electr ical diagram s. Mot or control bo ard is on right side insi de cabinet. 4. Pu t on static conduc tive wrist s trap. 5. Dis connect al l cables a nd connector s from board . 6. Rem ove nuts (40) and take [...]

  • Page 35

    Repair 312066Z 35 F IG . 2. Moto r Control Board 1 Apply 110009 thermal heatsink compound to mating surfaces. 1 TI 2576A -1 TI3153A -1 24G879 Mot or Contro l, for E-20 a nd E-XP1 24G881 Mo tor Contr ol, for E -30 and E- XP2 J3 (A) J8 (B) J1 J4 J7 J13 J10 L J1 J6 J13 J7 J3 (B) J5 (A) 1 D11 D7 J12 J12 SW2 SW2 N DIP Switch (SW2) Settings TI3178b -2 TI[...]

  • Page 36

    Repai r 36 312066Z Transducers 1. T urn main pow er OFF . Dis connect po wer suppl y. 2. Rel ieve pres sure, page 2 3. 3. Refe r to electr ical diagram s. Mot or control bo ard is on right side insi de cabinet. 4. Disconne ct transduc er cables at board; see F IG . 2, page 35. Reverse A and B connect ions and c heck if diagnos tic code follows; see[...]

  • Page 37

    Repair 312066Z 37 Temperature Control Mod ule Table 6: Temperature Power Module Connections Table 5: Temperature Contr ol Module Connections Connector Description DATA (A) Data repo rting SENSOR (B ) PIN HOSE T/C P ; FTS (purpl e) 12 11 HOSE T/C R; FTS (red) 10 HOSE T/C S; FTS (silver (unshield ed bare wir e)) 9 HEATER T/C B, Y; Thermoco uple (yell[...]

  • Page 38

    Repai r 38 312066Z Test SCR Circuit 1. T est the SC R circuit in t he on po sition: a. Mak e sure everythin g is con nected, i ncluding the hose. b. T urn main power ON . c. Adjust t he hose he at setpoi nt above the am bi- ent hose t emperature. d. T urn on he at zone by p ressing . e. Hol d down t o view el ectrical curren t. Hose curr ent should[...]

  • Page 39

    Repair 312066Z 39[...]

  • Page 40

    Repai r 40 312066Z Primary Heaters Heater E lement 1. T urn main pow er OFF . Dis connect po wer suppl y. 2. Rel ieve pres sure, page 2 3. 3. Wa it for hea ters to coo l. 4. Rem ove heater s hroud. 5. Se e F IG . 6. Dis connect heate r element wi res from heater wi re connect or. Test with o hmmeter. 6. T o remove he ater element , first rem ove th[...]

  • Page 41

    Repair 312066Z 41 F IG . 6. Heater (7.5 kW Single Zone Heater Shown) 303 304 309 315 308 310 311 301 r_247813 _312066 305 306 Apply 110009 thermal heatsink compound. 1 1 304 313 313 307[...]

  • Page 42

    Repai r 42 312066Z Thermocouple 1. T urn main pow er OFF . Dis connect po wer suppl y. 2. Rel ieve pres sure, page 2 3. 3. Wa it for hea ters to coo l. 4. Rem ove heater s hroud. 5. Dis connect the rmocoup le wires from B on tempe ra- ture co ntrol modul e. See T ABLE 5, page 37 and F IG . 5, page 37 . 6. Feed thermocoup le wires ou t of cabinet. N[...]

  • Page 43

    Repair 312066Z 43 Overte mperature Swit ch 1. T urn main pow er OFF . Dis connect po wer suppl y. 2. Rel ieve pres sure, page 2 3. 3. Wa it for hea ters to coo l. 4. Rem ove heater s hroud. 5. Dis connect on e leadw ire from over temperatur e switch (3 08), F IG . 7. Test across s witch wit h ohm- meter. Res istance mu st be appr oximately 0 ohms. [...]

  • Page 44

    Repai r 44 312066Z Fluid Temp erature Sensor (FTS) Test/Remov al 1. T urn main pow er OFF . Dis connect po wer suppl y. 2. Rel ieve pres sure, page 2 3. 3. Rem ove tape a nd protec tive co vering from FTS (21), F IG . 8. Disconne ct hose cabl e (F). Test wi th ohmmet er between pi ns of cable connector. 4. If FTS fail s any test, replace FTS. 5. Di[...]

  • Page 45

    Repair 312066Z 45 Transformer Primary Check 1. T urn main power OFF . 2. Loc ate the two smaller ( 10 AWG ) wires comi ng out of trans former. Trac e these wir es back to contactor and circu it breaker (911 ). Use an ohmmeter to t est for cont inuity betwee n two wires; t here sho uld be continui ty. Transformer Se condary Check 1. T urn main power[...]

  • Page 46

    Repai r 46 312066Z Display Module Temperature and Pressure D isplays 1. T urn main pow er OFF . Dis connect po wer suppl y. 2. Rel ieve pres sure, page 2 3. 3. Refe r to electr ical diagram s. 4. Pu t on static conduc tive wrist s trap. 5. Dis connect ma in displ ay cable (20) at lower l eft cor- ner of di splay m odule; se e F IG . 11. 6. Rem ove [...]

  • Page 47

    Repair 312066Z 47 F IG . 11. Display Module ti257 4a 502 501 503 504 505 506 507 508 510 511 512 506 ti3172a 20 501a 501c 501b 502b 502c 502a G 511 R R Detail of Membr ane Switches and Display Boards Temperatur e Display Pressure D isplay Apply medium streng th thread sealant. 1 1 1 1 1[...]

  • Page 48

    Repai r 48 312066Z Inlet Fluid Strain er Screen The inlet s trainer at each propo rtioning pum p filter s out solid ma tter that c an plug th e inle t check val ves. Ins pect the scr eens dai ly as part of th e startup routine, and clean as required . Isocyan ate can c rystallize from moist ure contami nation or from fr eezing. If the chemica ls us[...]

  • Page 49

    Repair 312066Z 49 3. Dr ain the res ervoir and fl ush it with c lean lubrica nt. 4. Wh en the res ervoir is flu shed clean , fill with fresh lubric ant. 5. T hread the re servoir ont o the cap a ssembly a nd place it into the br acket. 6. T he lubricatio n system i s ready for o peration. No priming is req uired. F IG . 13. Pump Lubrication System [...]

  • Page 50

    Parts 50 312066Z Parts Reactor Assembly (Mod el E-XP1 Shown) TI1096 1a 57 65a 65b, 65c 65d 65e 65f 72 14 17 2 4 1 40 45 58 59 3 7 10 44 38 9 115 TI10953 a 120 15 16 90 41 41, 1 02 21 109, 110 113, 119 TI 10960 a 121 34 48 60 88 51 TI1097 7a 97 41 122 95 96 72 111, 112 41 122 TI18608 a Strut Channel Style Su pport Rail Slotted U- Channel Style Su pp[...]

  • Page 51

    Parts 312066Z 51 8 Left Side of Cabinet Right Side of Cabinet 42 5 123 61, 62 39, 52, 71, 73 76 33 27 6 29, 42 TI9835 a TI10968 a 41 77 31, 42 36 (400V models on ly) 28[...]

  • Page 52

    Parts 52 312066Z TI1096 2a Detail, Fluid Manifold Area 89 106 41 107 78 7, see pag e 66 14 16 127 19 90 90 817 (Ref) 12 Detail, Fluid Manifold Area Detail, Cabinet Area TI1097 8a 35 87 13 26 41 38 41 61 24 25 57 mountin g base (from mot or)[...]

  • Page 53

    Parts 312066Z 53 Parts Used on All Mo dels See pages 54 throu gh 56 for par ts that var y by mod el. ▲ Replac ement Dange r and Warn ing la bels, tags, a nd cards are avail able at no cost. * See quantity on referenc ed pages. † Not show n. ★ Required for all A-D series mode ls. Includ ed in Knob Rep air Kit 258 920 (purchas e separatel y). ?[...]

  • Page 54

    Parts 54 312066Z Parts that Vary by Mod el Use the fol lowing ta bles on th is and the ne xt two p ages to find p arts tha t vary by m odel. Find the referenc e number and of par t in left col umn and Rea ctor model in top row. In tersection is correct part numb er. See pa ge 53 for par ts common t o all mode ls. Ref. Description Reactor M odels Qt[...]

  • Page 55

    Parts 312066Z 55 51 ▲ LABEL, warning 198278 198278 1982 78 198278 198278 1982 78 1 52 CABLE, harness, filter 15B38 5 15B385 15B 385 15 B385 15B385 15B385 1 65 KIT, fluid i nlet 234366 234366 234367 234366 2 34366 234366 2343 67 234366 234366 234 366 234367 2343 66 1 65a ELBOW, swiv el; 3/4 npt(m) x 1” npt(f) 160327 160327 118463 160327 1 60327 [...]

  • Page 56

    Parts 56 312066Z Parts that Vary by Model (continued) ▲ Replac ement Dange r and Warn ing label s, tags, and cards are avail able at no cost. ◆ Not requ ired for s lotted U-Chan nel style h eater su p- port rail s. --- Not for sale. Ref. Description Reactor Models Qty 259057 E-30 w/15 .3kW 259058 E-30 w/15.3kW 259059 E-30 w/15.3kW 2 HEATER; pag[...]

  • Page 57

    Parts 312066Z 57[...]

  • Page 58

    Parts 58 312066Z Sub Assemblies Proport ione r Modul e Detail of Cycle Counter Switch TI251 1a TI325 0a 245956 Module for E-20 and EXP-1 245957 Module for E-30 245959 Module for EXP-2 201 202 203 204 205 206A *207 208 209 **210 211 212 213 214 215 216 217 218 219 *208 214 221 1 Flat side f aces up. 1 220 206B 211 210** 216 1 225 224 226[...]

  • Page 59

    Parts 312066Z 59 Proportioner Assembly 245956 Module, for E -20 and E-XP1 245957 Module, for E-30 245959 Module, for E -XP2 * Parts include d in Gear Kit 244264 (245956) o r 244265 ( 245957, 2 45959). ** P arts in cluded in Co nnecting Rod Kit 24 1008 (24595 6) or 24127 9 (245957 , 245959). Ref. Part Descriptio n Qty 201 24V618 MOTOR; 245 956 1 24V[...]

  • Page 60

    Parts 60 312066Z Fluid Heaters 247506 , 6.0 kW Fluid Heaters 247507 , 10.2 kW Flui d Heate rs r_2475 07_31240 8 Apply 110009 therm al heatsink compound. 1 313 304 309 307 303 305 310 306 311 308 1 301 314 315 Ref Part Des cription Qt y. 301 HOUSING , heater 1 303 121 309 ADAPTER 4 304 15H 304 PLUG 2 305 15H 306 ADAPT ER, thermoc ouple 2 306 120 336[...]

  • Page 61

    Parts 312066Z 61 7.65 kW Single Zone F luid Heater (Two Per Mac hine) Part 24 7509 303 301 304 307 308 310 311 305 306 1 304 313 313 r_24781 3_312066 Apply 110009 therma l heatsink compound. 1 309 314 315 Ref. Part Description Qty 301 HOUSING , heater 1 303 121 309 ADAPTER 2 304 15H 304 PLUG 3 305 15H 306 ADAPT ER, thermoc ouple 1 306 120 336 O-RIN[...]

  • Page 62

    Parts 62 312066Z Reactor Frame TI251 3a 405 401 406 404 402 404 403 407 Ref. Part Descriptio n Qty 401 FRA ME 1 402 116478 WHEEL 2 403 101242 RING, retain ing 2 404 116477 WASHER, flat; nylon 4 405 112125 PLUG 2 406 116411 SPRING 2 407 154636 WASHER, flat 4[...]

  • Page 63

    Parts 312066Z 63 Display --- Not for sale. ti2574 a 502 501 503 504 505 506 507 508 510 511 512 506 511 ti3172a 501a 501c 501b 502b 502c 502a 20 (Ref) Ref. Part Description Qt y. 501 24G8 84 DISPLAY , pressur e; includes 501a-50 1c 1 501a 24G 882 .BOARD, circuit 1 501b 246 479 .SWI TCH, membran e 1 501c 112324 .SCREW 4 502 24G8 83 DISPLAY , tempera[...]

  • Page 64

    Parts 64 312066Z Temperature Control TI9843a 602 604 601 603 604 604 604 603 603 605 To B Heater Module To A Heater Module To Hose Heater Module 606 Ref. Part Description Qt y. 601 247 772 PANEL, m odule mou nting 1 602 247 827 HOUSING, c ontrol modul e 1 603 247 828 HOUSING, he ater modu le 3 604 115 942 NUT, hex 4 605 247 801 CABLE, c ommunic ati[...]

  • Page 65

    Parts 312066Z 65 Motor Control 24G879 M otor Contro l for E-20 a nd EXP-1 2 4G881 Mot or Control for E-30 an d EXP-2 --- Not for sale. 24G879 Mo tor Contr ol for E-2 0 and EXP -1 24G8 81 Motor Co ntrol for E -30 and EXP-2 TI3153a TI2576a 702 703 701 1 Apply 110009 thermal heatsink compound to mating surfaces. 1 701 702 705 703 704 707 2 Motor harne[...]

  • Page 66

    Parts 66 312066Z Fluid Manifo ld ▲ Repl acement Wa rning labe ls, signs, tag s, and card s are a vail abl e at no cost . † Incl uded in th e following c omplete v alve kits*: ISO V alve Kit ( left/red hand le) 2551 49. Resin V alve Kit ( right/blue handle) 255150. Valve Set Kit (bo th handles and greas e gun) 25 5148. * Co mplete v alve kits al[...]

  • Page 67

    Parts 312066Z 67 Circuit Breaker Modules 178CB 187CB 197CB 172CB 238CR 172CB 197CB 187CB 178CB 238CR 168BR B - 400V, 3 Phase Circui t Breaker Modules (E-20, E-XP1) For w irin g and cabl e co nnect ion s, re fer t o el ect rical diagra ms manual 31 2067, supp lied. See pa ge 7 0 for parts . A - 230V, 3 Phase Circuit Brea ker Modules (E-20, EXP-1 ) F[...]

  • Page 68

    Parts 68 312066Z #" #" #" #" 2 #    "2 172CB 197CB 187CB 178CB 238CR 168BR C - 230V, 1 Phase Circuit Brea ker Modules (E-20, EXP-1 ) For wiring and cable connec tions, refer to electrical diagrams manual 3 12067, su pplied. S ee page 70 for parts. 918 907 909 912 913 919[...]

  • Page 69

    Parts 312066Z 69 #" #" #" #" 2 #    "2 #" #" #" #" 2 #    E - 400V, 3 Phase Circuit Breaker Modules (E-30, E-XP 2) For wirin g and cable c onnection s, refer to el ectrical diagram s manual 312067, su pplie[...]

  • Page 70

    Parts 70 312066Z Circuit Breaker Modules Parts List --- Not f or sale . Ref. Description Breake r Mo dules Qty E-20 and EXP-1 Models E-30 and EXP-2 Models A 230V, 3 phase B 400V, 3 phase C 230V, 1 phase D 230V, 3 phase E 400V, 3 phase F 230V, 1 phase 901 RAIL, mounting 255028 255028 255 028 255028 255 028 255028 1 902 CLAMP, bl ock, end 255045 2550[...]

  • Page 71

    248669 Co nversion Kit 312066Z 71 248669 Convers ion Kit Convert and pha se E-XP2 to and E-30 with 15.3 kW of heat by c hanging d isplacemen t pumps, b earings, an d chang ing the Mo tor Control D IP settin gs to that o f an E-30. F or remova l and installatio n of di splacem ent pumps an d bearing s, see Pump Removal (pag e 24) and Pump Installat [...]

  • Page 72

    Dime nsions 72 312066Z Dimensions Dimension in. (mm) A 46.0 (1168 ) B 31.0 (787) C 33.0 (838) TI10953 a B A C[...]

  • Page 73

    Technic al Data 312066Z 73 Technical Data All othe r brand nam es or ma rks are use d for identif ication p urposes an d are trade marks of th eir respe ctive own ers. Category Data Maximu m Fluid Working Pr essure Mo dels E-20 and E-30 : 2000 psi ( 14 MPa, 14 0 bar) Model E- XP1: 2500 p si (17.2 MP a, 172 bar) Model E- XP2: 3500 p si (24.1 MP a, 2[...]

  • Page 74

    All written and visual data contained in this document reflects t he latest product i nformation available at the time of publica tion. Graco rese rves the right to make changes at any time without notice. This manual contains E nglish. MM 312066 Graco H eadquarte rs: Min neapol is International O ffices: Bel gium, China, Jap an, Korea GRACO INC. A[...]