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Graco 312787G manual

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Table of contents for the manual

  • Page 1

    312787G EN Instr uctions-P ar ts Color Chang e Module Kits Includes color c hange valve st ac k and contr ol module to add or e xpand color change function on ProMix ® 2KS and Pr oMix 3KS El ectr onic Pr opor tioners. For prof essional use only . Appro ved f or use in explosive atmospheres onl y when used in conju nction with ProMix 2KS or ProMix [...]

  • Page 2

    Related Manua ls 2 312787G Contents Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Low Pressure Kits . . . . . . . . . . . . . . . . . . . . . . . . 3 High Pressure Kits . . . . . . . . . . . . . . . . . . . . . . . 3 Installation . . . . . . . [...]

  • Page 3

    Models 312787G 3 Models Lo w Pressure Kits 100 psi (0.7 MP a, 7. 0 bar) Maximum Air Inlet Pressure 300 psi (2.1 MP a, 21 bar) Maximum Fluid Working Pressure High Pressure Kits 100 psi (0.7 MP a, 7. 0 bar) Maximum Air Inlet Pre ssure 3000 psi (21 MP a, 210 bar) Maximum Fluid W orking Pressure Kit P art No. Series Description 256581 A 2 color 256582 [...]

  • Page 4

    Installation 4 312787G Installation Install Color Change Control Module Location Install the color chang e control module (101) ne ar the fluid station. The mod ule is approv ed f or use in a haz- ardous location. Also see your syst em installation man- ual. See F IG . 1. Mounting 1. See Dimensions , pag e 24. 2. Ensure that the w all and mounting [...]

  • Page 5

    Installation 312787G 5 Connect Module to Fl uid Station Boar d 1. Remove the Fluid Station cov er . 2. See F IG . 1. Connect a 5-pin electrical cable (EC) from the labeled conn ection por t (J11) on the fluid station cont rol board to the color change boa rd. Also see F IG . 2 and F IG . 5. NO TE: See T ab le 1 f or a list of a v ailabl e cable s t[...]

  • Page 6

    Installation 6 312787G[...]

  • Page 7

    Installation 312787G 7 Install Color V alve Stacks 1. Install the bra ck et (17) on the fluid sta tion (FS) with two scre ws (20) . See F IG . 4. 2. Install the color or catalyst v alve stac k (VS) to the brac k et (17) with two scre ws (20). Connect V alve Air Lines See F IG . 1. Connect 5/ 32 in. (4 m m) OD air tu bes (11) from the v alve solenoi[...]

  • Page 8

    Installation 8 312787G T able 2: Co lor Change Board Swit ch Settings f or Pr oMix 2KS Systems T wo Color Cha nge Board s Color Change Board 1 Color Change Board 2 Effect on System S3 S6 S5 S4 S3 S6 S5 S4 T ermination Resistor Board ID Catalyst On/Off Color On/Off T ermination Resistor Board ID Catalyst On/Off Color On/Off O F F O NO NO NO N O F F [...]

  • Page 9

    Installation 312787G 9 F IG . 5. 256172 Colo r Change Boar d Switch Settings OFF ON OFF ON S3 S4 S5 S6 J7 J11 Switch S3-S6 P ositions TI13661a[...]

  • Page 10

    Troubleshooting 10 312787G T r oub leshooting Color Change Solenoid V alves NO TE: Ref er to the Sc hematic Diagrams , page 14. I f the color change v alve s are not turning on or off correctly , it could be caused b y one of the f ollo wing. Color Change Board Fuse Cause Solution 1. Air regulator pressure set too high or too lo w . Check air press[...]

  • Page 11

    Troubleshooting 312787G 11 Replace a Solenoid 1. Remove air supply pressure from the s ystem. Remov e the color change module co ver ( 30). 2. Disconnect the 2 solenoid wir es from the color change boar d (15). See F IG . 7, the Color Cha nge Module Electri cal Schematic on page 15, and the System Electrical Schematic on page 17. 3. Unscrew 2 scre [...]

  • Page 12

    Troubleshooting 12 312787G Color Change Board Diagnostics See F IG . 7 and T ab le 4 to tr oublesh oot the color change bo ard. Also see the System Electrica l Schematic on pages 16 and 17. F IG . 7: 256172 Co lor Change Boar d J8, Pin 1 J9, Pin 1 J14, Pin 1 J15, Pin 1 D45 D36 D46 D37 D44 D8 D29 D41 D35 D31 D9 J16, Pin 1 J10, Pin 1 D34 D43 D39 D32 [...]

  • Page 13

    Troubleshooting 312787G 13 Replace the Color Change Board 1. Remove electrical power from the system . Remov e the color change module co ve r (30). 2. See F IG . 7 on page 12. Note where ea ch cable is connected, then d isconnect all cab les from th e color change board connectors (J7, J8, J9, J10, J11, J14, J15, J16). 3. Remov e the six mounting [...]

  • Page 14

    Schematic Diagrams 14 312787G Schematic Dia grams System Pneumatic Diagram 3/8 AIR FIL TER MANUAL DRAIN 5 MICRON W ALL MOUNT ONL Y FLUSH AIR T O FLUID INLET 1/4 TUBE TO MANIFOLD 1/4 TUBE 4-W A Y SOLENOID 12 VDC PURGE A VA LV E DUMP A VA LV E (OPTIONAL) 4-W A Y SOLENOID 12 VDC 3-W A Y SOLENOID 12 VDC 3-W A Y SOLENOID 12 VDC MANIFOLD AIR EXHAUST MUFF[...]

  • Page 15

    Schematic Diagrams 312787G 15 Color Change Module Electrical Schematic WIRING DIA GRAM COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC J8 J15 J14 J9 J16 J10 COL OR 8 (21) COL OR 7 (20) COL OR 6 (19) COL OR 5 (18) COL OR 4 (17) COL OR 3 (16) COL OR 2 (15) COL OR 1 (14) COL OR FL USH (13) COL OR 9 (2[...]

  • Page 16

    Schematic Diagrams 16 312787G System Electrical Schematic Non-Hazar dous Area BARRIER BOARD OPERA TOR INTERF ACE 1 2 L1 N 85-250 VAC GND N L1 85-250 V AC 1 2 3 J5 +12VDC I/S (RED) COM (BLACK) SHIELD 1 2 3 J4 +24VDC OPEN COMMON DISPLA Y BOARD NON-HAZARDOUS AREA 1 2 3 4 J9 + - FO IN (BLK) FO OUT (BLU) 1 2 3 4 5 6 7 8 9 10 11 J4 1 2 3 4 5 6 7 8 9 10 1[...]

  • Page 17

    Schematic Diagrams 312787G 17 System Electrical Schematic Hazardous Area HAZARDOUS AREA +12VDC I/S COM SHIELD J10 1 2 3 1 2 3 4 5 6 J3 PWR (RED) COM (BLACK) SIG ( WHITE) SHIELD/GRN PWR (RED) COM (BLACK) SIG ( WHITE) SHIELD/GRN PWR (RED) COM (BLACK) SIG ( WHITE) SHIELD/GRN FLUID P ANEL CONTROL BOARD FLUID P ANEL CONTROL BOX FLOW METER A FLOW METER B[...]

  • Page 18

    Parts 18 312787G Pa r t s Lo w Pressure Color Change Kits High Pressure Color Change Kits Kit Pa r t No. Series Kit Descripti on Contr ol Module (101; see pa ge 20) Color V alv e Stack (102; see 31 2783) Catal yst V alve Stack (103; see 312 783) 256581 A 2 color 277752 15V8 12 none 256582 4 color 277753 15V8 13 none 256583 7 color 277754 15V8 14 no[...]

  • Page 19

    Parts 312787G 19 Color Change Kits P ar ts TI12828b 101 102 103 TI12829a 17 20 20 11 13 11 19 30 Scre w Location (item 32)[...]

  • Page 20

    Parts 20 312787G Color Change Control Modules (Ref. No. 101; see pa ge 18) Control Module P ar t Quantities * Quantities f or ref. n os. 11 and 13 are in f eet (meters). ‡ These modules include tw o dump v alve kits (10) . Ref. No. P art No. Description Qty 1 277752 MODULE, control, co lor change; see page 22 See Ta b l e Below 278095 MODULE, con[...]

  • Page 21

    Parts 312787G 21 TI12826a 2 4 5 78 9 14 18 6 13 9[...]

  • Page 22

    Parts 22 312787G 277752 2-Color Contr ol Module P ar ts labeled n/a ar e not av ailab le separa tely . Ref. No. P art No. Description Qty 2 15T636 MANIFOLD , color change control 1 3 103833 SCREW , machine, pan hd; 10-32 x 3/8 in. (10 mm) (beh ind panel 12 and manifold 2) 2 4 121324 V AL VE, solenoid 3 5 121628 SCREW , self-sealin g; 4-40 x 1/4 in.[...]

  • Page 23

    Parts 312787G 23 278095 1 Catal yst/1 Flush C ontrol Module (0 Color) P ar ts labeled n/a ar e not av ailab le separa tely . Ref. No. P art No. Description Qty 2 15T636 MANIFOLD , color change control 1 3 103833 SCREW , machine, pan hd; 10-32 x 3/8 in. (10 mm) (behind panel 12 and manifold 2) 2 4 121324 V AL VE, sol enoid 2 5 121628 SCREW , self-se[...]

  • Page 24

    Dimensions 24 312787G Dimensions TI12824a TI12825b 16.57 in. (420.9 mm) 15.07 in. (382.8 mm) 4.52 in. (114.8 mm) 5.31 in. (134.9 mm) 8.71 in. (221.2 mm)[...]

  • Page 25

    Technical Data 312787G 25 Te c h n i c a l D a t a Air Specifications Maximum Air Inpu t Pressure . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MP a, 7.0 bar) Minimum Air Inp ut Pressure . . . . . . . . . . . . . . . . . . . . 75 psi (0.52 MP a, 5.2 ba r) Fluid Specifications Maximum Fluid Working Press ure . . . . . . . . . . . . . . . Low Pr[...]

  • Page 26

    All written and visual data con tained in th is document reflects the late st product information available at the time of pu blica tion. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 312787 Graco Headquarters: Minneapoli s Internationa l Offices: Belgium, China, Japan, [...]