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Graco 332574D manual

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Table of contents for the manual

  • Page 1

    332574D EN Operation - Repair RS ™ Gun Cutter Assemb lies For use with the RS Guns. For prof essional use only . Impor tant Safety I nstructions Read all warnings and instructions in this manual and t he RS Gun and Cutter , Opera- tion-Repair manual. Sav e all instr uctions. II 2 G c T6[...]

  • Page 2

    2 332574D Contents Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Component I dentificati on . . . . . . . . . . . . . . . . . . . . 4 Cutter , 24E5 12, Extern al Mix Gun, Series C and Prior Cutter , 24P6 81, Inter nal Mix Gun, Serie s A . 4 Cutter , 24E5 12, Extern al Mix Gun, Series D Cutter , 24P6 81, Inter nal Mix Gun,[...]

  • Page 3

    Related Manuals 332574D 3 Related Manuals The f ollowing is a list of co mponent man uals written in English. These manua ls and any tr anslated v ersions av ailable can be f ound at www .gr aco .com. Pa r t D e sc r i p ti o n 3A0232 RS Gun and Cutter , Operat ion-Repair 3A1226 Universal Adapter Kit 257754 Instructions 3A2054 Indy or Formula Adapt[...]

  • Page 4

    Component Identification 4 332574D Component Identification Cutter , 24E512, External Mix Gun, Series C and Prior Cutter , 24P681, Internal Mix Gun, Series A F IG . 1 Key: AA Blade Car tridg e AB Cutter Head Assembly Cap AC An vil AD Anvil Cap AE Glass F eed AF Anvil to Blade T ension Adjustment Knob A G An vil to Blade T ensi on Lockdo wn AH Air M[...]

  • Page 5

    Component Identi fication 332574D 5 Cutter , 24E512, External Mix Gun, Series D Cutter , 24P681, Internal Mix Gun, Series B F IG . 2 Key: AA Cutter Head AB Cutter Head Clamp Screw A C Anvil AD Anvil Cap AE Glass F eed AF Anvil to Blade T ension Adjustment Knob A G An vil to Blade T ension Lockdown AH Air Motor AJ Idler Wheel AK Motor Lock button AL[...]

  • Page 6

    Setup 6 332574D Setup 1. Engage tr igger lock. 2. I nstall cutter : a. If necessar y , use a crescent w rench to adjust piv ot (541) so that it is par allel to gun front en d and the o pen end point s to the fr ont of the gun. See F IG . 3. b . Bac k out scre ws (630). See F IG . 3. c. Install cutter onto pivot so glass feed holes are on top. NO TE[...]

  • Page 7

    Operation 332574D 7 Operation Cutter Assembl y RS guns with a cutter installed have two modes of ope r- ation. When the trigger is pu lled halfw a y , mater ial spra ys but the cutter is not activated. When the tr igger is pulle d all the wa y , the air motor in the cutter is star ted and glass begins dispensing. Premature Blade or An vil W ear The[...]

  • Page 8

    Operation 8 332574D Adjust Cutter Speed When dispensing a material and glass mixture, the speed at which the cutter spins can be adjusted to ensure the correct r atio of glass to dispense d material. NO TE: It ma y be possible to pre vent pr emature an vil and b lade wear b y slo wing the cutter speed and ad ding an additional st rand of ro ving. S[...]

  • Page 9

    Operation 332574D 9 Adjust An vil to Idler T ension T o adjust th e anvi l (A C) to idler (AJ) tension, the idler position can be adjusted. Se e F IG . 4 on page 7. 1. F ollow Pressure Relie f Procedure fou n d w i t hi n t he RS Gun and Cutter , Operation-Repair man ual. 2. Engage tr igger lock. 3. Remo ve cov e r (62 7). See page 20. 4. Loosen id[...]

  • Page 10

    Maintenance 10 332574D Maintenance T ools Required The f ollowing tools ar e required to perf or m regular main- tenance on the gu n. • 7/16 in. wr ench • 1/2 in. wre nch • 9/16 in. wr ench • 5/8 in. wre nch • 11/16 in. wrench • 3/4 in. wre nch • 13/16 in. wrench • 5/64 in. allen ke y • 3/32 in. allen ke y (supplied) • 9/64 in. [...]

  • Page 11

    Maintenance 332574D 11 Replace An vil F or par t ref erences, see F IG . 5 on th is page and cutter par ts illustration on page 20. 1. F ollow Pressure Relie f Procedure fou n d w i t hi n t he RS Gun and Cutter , Operation-Repair man ual. 2. Engage tr igger lock. 3. Loosen kn ob (628) then r emov e cov er (627). See page 20. 4. Use hand to pre ven[...]

  • Page 12

    Maintenance 12 332574D Replace Blades If glass is no t getting cut prop erly , verify the tens ion is correct bef ore replacing the b lades. 1. F ollow Pressure Re lief Procedure f ound within th e RS Gun and Cutter , Operation-Repair manual. 2. Engage tr igger lock. 3. Remove cov er (627). See pa ge 20. 4. Press and ho ld lock b utton (AK) to pre [...]

  • Page 13

    Maintenance 332574D 13 Replace Chopper Chute Liner 1. F ollow Pressure Re lief Procedure f ound within th e RS Gun and Cutter , Operation-Repair man ual. 2. Engage tr igger lock. 3. Remove the cover . 4. Remo ve the cutter co ver plate . 5. Replace the chute liner . 6. Installatio n is the re vers e of remov al. Replace Muffler Filter s (Kit 24H280[...]

  • Page 14

    Troubleshooting 14 332574D T r oubleshooting Prob lem Cause Solution Premature anvil or bl ade wear Excessiv e tension between an vil and cutter head Adjust An vil to Cutter Head T ension , page 8 Cutter spee d f aster than necessa r y Premature Blade or An vil W ear , page 7 Roving binds up in Cutter Obstruction in roving path Ensure the roving pa[...]

  • Page 15

    Repair 332574D 15 Repair Air Motor Component Remo v al Ref er to F IG . 10 f or the follo wing steps. 1. Loosen the set screws and pull gently to remov e the cutter head ass emb ly . 2. Remove the f o ur screws that secure the air motor to the plate. 3. Separ ate the air motor from the plate. Ref er to F IG . 11 f or the follo wing steps. 4. Clamp [...]

  • Page 16

    Repair 16 332574D Air Motor Component Installation 1. Lubr icate o-rings an d install the air motor into the muffler housing. 2. Orient the nut bearing cap upside down and insta ll the plunger with o-ring, spring, and w asher . 3. Scre w the air motor assemb ly on the nut bearing cap . T orque to 120-140 in-lb (14-16 N•m). 4. Use an arbo r press [...]

  • Page 17

    Repair 332574D 17 Air Motor Replacement 1. V er ify o-rin g (603) is installe d between the ba ck plate (601) and the air motor (602). 2. With the air mot or and back plate oriented as shown below , use f our screws (604) to secure them together . NO TICE The air m otor will not function proper ly if the a ir motor is installed incorrectly . In the[...]

  • Page 18

    Parts 18 332574D Pa r t s Cutter Assembl y , 24E512-External Mix, 24P681-Internal Mix with Cutter Heads NO TICE T o pre vent undesir ed operation, do not disassem- ble any part of the air motor (602) e xcept f or the air motor muffle r as shown belo w . 102 123 122 121 134 101 112 126 124 117 116 119 117 125 127 136 128 143 152 146 147 142 145 131 [...]

  • Page 19

    Parts 332574D 19 ❄ P ar ts included in an vil slee ve kit 24S001. ★ P ar ts included in idle r assembly kit 24H273. ◆ P ar ts included in cutter co ver kit 24H282. ‡ P ar ts included in cutter co ver kit 24P683. ❖ P ar ts included in cutter hea d kit 24R482. Ref P art Description Qty 100 199359 DOCUMENT , declaration 1 101 16C 677 PLA TE,[...]

  • Page 20

    Parts 20 332574D Cutter Assembl y , 24E512-External Mix, 24P681-Internal Mix with Blade Car tridges NO TE: Series A cutter assemblie s are no longer a vaila ble f or purchase and are shown f or ref erence only and spare par ts orde ring. NO TICE T o pre vent undesir ed operation, do not disassem- ble any part of the air motor (602) e xcept f or the[...]

  • Page 21

    Parts 332574D 21 ✿ P ar ts included in cutter hea d kit 24H271. ❄ P ar ts included in anvil slee ve kit 24L037. ★ P ar ts included in idle r assembly kit 24H273. ◆ P ar ts included in cutter co ver kit 24H282. ‡ P ar ts included in cutter co ver kit 24P683. Ref Part Description Qty 600 199359 DOCUMEN T, declaration 1 601 16C677 PLATE, cut[...]

  • Page 22

    Parts 22 332574D Air Motor , 24E511 NO TICE T o pre vent undesir ed operation, do not disassem- ble an y part of the air motor that is not a vailab le f or individual sale. See re lated par ts tab le. 1206 1208 1207 1217 1209 1213 1211 1212 1210 1214 1215 1216 1 Apply a light amount of lubricant 118665 to o-r ings. Apply thread locker to threads . [...]

  • Page 23

    Parts 332574D 23 ✿ P ar ts included in muffler f elt kit 24H280. ❄ P ar ts included in six pack kit 24E459. Ref P art Description Qty 1206 16C443 NUT , bearing retainin g 1 1207 16C438 PLUNGER, quick release 1 1208 116768 P A CKING, o-ring 1 1209 16C436 SP A CER, spring 1 1210 16C434 HOUSING, speed control 1 1211 113082 P A CKING, o-ring 1 1212[...]

  • Page 24

    Accessories 24 332574D Accessories Chopper Air Shutoff, 24F706 External Mix Gel Gun to Chop Gun Con v er sion T o con v er t you r ext er nal mix gel gun to a ch op gun, pur- chase and insta ll the f o llowing kits: • External Mix Cutter Adapter Kit, 24E422 • T rigger Air V alve Kit, 24 E425 • Cutter Assem b ly , 24 E512 T o complete the conv[...]

  • Page 25

    Accessories 332574D 25 Co ver and Chutes Blade Cartridg es P ack of 5 ca r tridges • 4 b lade car tridge - 24E4 48 • 6 b lade car tridge - 24F 602 • 8 b lade car tridge - 24E4 49 Cutter Chute Liner , 16P833 To o l s Hex K eys for Guns, 24F007 Includes: • One 3/32 in. he x k ey • One 9/64 in. he x k ey Hex K eys for Cutter , 24F008 Include[...]

  • Page 26

    Accessories 26 332574D Cutter Head Kits Cutter Base Assembl y , 24R480 Clamp Cutter Assembl y , 24R481 Cutter Head Assembl y , 24R482 Cutter Head Assembl y , 24H271 Blades, 24R606 P ack of 100 b lades.[...]

  • Page 27

    Technical Data 332574D 27 Te c h n i c a l D a t a RS Cutter Assemblies US Metric Air Inlet Working Pressure 24E512 80-125 psi 5.5-8.6 ba r , 0.55-0.86 MP a 24P681 Minimum Air Flow (at 1 00 psi, 7 bar , 0.7 Mp a) 24E512 16.5 s cfm 0.47 m 3 per min. 24P681 Cutter Maxim um Glass Output At 100 psi (7 bar , 0.7 MP a) static air pressure @ the machine a[...]

  • Page 28

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. For patent information, see www.graco.com/patents. Original instructions . This manual contains English. MM 332574 Graco Headquarters: Minneapolis[...]