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Graco 333492B manual

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Table of contents for the manual

  • Page 1

    333492B EN INSTRUCTIONS SDMM8 Manual Meter and SDMP8 Preset Meter For metered dispense of petroleum-based lubr icants, oils and 50:50 antifreeze/water mix fluids only. For professional use only. Maximum Working Pressure: 1500 psi (10 MPa, 103 bar) List of Models page 2 Important Sa fety Inst ructions Read all warnings and instructions in this manua[...]

  • Page 2

    Models 2 333492B Models SDMM8 Manual Bare Meters Bare manual meters do not include a nozzle or extension. Model packages that includ e a nozzle and extension are provided below. SDMM8 Manual Meters with Nozzle and Extension Packages The following packages include Bare Mete r Model 24U959 an d the nozzle an d extension kits indicated in the table be[...]

  • Page 3

    Models 333492B 3 The following p ackages includ e Bare Met er Model 24U95 7 and the no zzle and exten sion kits indica ted in the ta ble below. The following p ackages includ e Bare Met er Model 24U95 8 and the no zzle and exten sion kits indica ted in the ta ble below.  See Nozzle a nd Extension Kits, pa ge 24 † See Nozzle Parts, page 25. SDM[...]

  • Page 4

    Models 4 333492B SDMP8 Preset Meters with Nozzle and Extension Packages The following packages include Bare Mete r Model 24U947 an d the nozzle an d extension kits indicated in the table below. The following packages include Bare Mete r Model 24U948 an d the nozzle an d extension kits indicated in the table below. The following packages include Bar[...]

  • Page 5

    Warnings 333492B 5 Warnings The following warnings are fo r the setup, use, grounding, main tenance, and repair of th is equipment. The exclama- tion point symbol alerts you to a genera l warning and the ha zard symbols refer to procedur e-specific risks. When these symbols appear in the body of this ma nual or on wa rn ing labels, refer back to th[...]

  • Page 6

    Warnings 6 333492B EQUIPMENT MISUSE HAZARD Misuse can cause deat h or se rious injury. • Do not operate the unit when fatigued or under the influence of dr ugs or alcohol. • Do not exceed the maximum working pressure or tempe rature rating of the lowest rated system componen t. See Technical Data in all equ ipment manuals. • Use fluids and so[...]

  • Page 7

    Typical Installation 333492B 7 Typical Installation Key: A Main air supply line B Pump air supply line CA i r f i l t e r D Air regul ator E Bleed-type master air valve (required) FP u m p G Pump grounding wire (requi red) H Pressure relief valve (required) NOTE : The relief pressure cannot excee d the meter’s maximu m working pressure J Fluid sh[...]

  • Page 8

    Installation 8 333492B Installation NOTE: The let ters used in the following instructions refer to Typical Installation on page 7. Pressure Relief Procedure Follow the Pressure Re lief Procedure whenever you see this symbol. 1. Turn off power supply to the pump or close upstream m aster air valve (E). 2. Open all fluid shut off valves (J and L) in [...]

  • Page 9

    Installation 333492B 9 Component Identification Key: 1 Swivel 12 Trigger 37 Meter dial 41 Meter pointer 101 Nozzle 102 Extension F IG . 2 1 12 41 37 102 101[...]

  • Page 10

    Installation 10 333492B Pre-Installation Procedure NOTE: The let ters used in the following instructions refer to Typical In stallation on pag e 7 and the Compo- nent Identification on page 9. Numbe rs used in the fol- lowing instructions refer to the Parts List on page s 19 - 21. 1. Relieve pressure , page 8 . 2. Close all fluid drain valves. 3. G[...]

  • Page 11

    Installation 333492B 11 4. Install extension (102) to meter: a. Loosen exten sion nut (102a ) (F IG . 4) until it is completely off tube threads. NOTE: Do not use PTFE tape or thread sealant on threads of extension (102) . This could cause the fittin g to leak. b. Thread extension (102) into meter ho using as shown in F IG . 5 until it bottom s out[...]

  • Page 12

    Operation 12 333492B Operation NOTE: The let ters used in the following instructions refer to Typical In stallation on pag e 7 and the Compo- nent Identification on page 9. Numbe rs used in the fol- lowing instructions refer to the Parts List on page s 19 - 21. 1. Open fluid shut off valves (J and L). 2. Start pump (F) to pressurize system. 3. Adju[...]

  • Page 13

    Troubleshooti ng 333492B 13 Troubleshooting Relieve pressure , page 8, before you check or repa ir the meter. Be sure all other valves, controls and pump are operating proper ly. Problem Cause Solution Slow or no fluid flow. Strainer (3a) is clogged . 1. Relieve pressure , pag e 8. 2. Remove meter from hose. 3. Clean or rep lace strainer (3a). 4. I[...]

  • Page 14

    Service 14 333492B Service Cleaning / Repairing the Fluid Section NOTE: Do not disassemble the fluid and coun ting sec- tions simultaneously. Confirm the fluid section is fully assembled before remo ving the cou nting section . 1. Relieve pressure , page 8 . 2. Close fluid sh ut off valve (L). 3. Remove nozzle (101) and extension (102). 4. Turn met[...]

  • Page 15

    Service 333492B 15 SDMM8 Manual Meter Counter Section Repair Disassembly NOTE: Do not disassemble the fluid and coun ting sec- tions simultaneously. Confirm the fluid section is fully assembled before remo ving the cou nting section . 1. Relieve pressure , page 8 . 2. Remove the cover (4 4), small retaining rin g (43), pointer pin (41) and pointer [...]

  • Page 16

    Service 16 333492B 7. Remove the entire counter assembly (31) (F IG . 19). Reassembly 1. Install counter assembly (31). 2. Install the gears (32, 34, 35) as shown in F IG . 21. Use a 2 mm hex wrench to tighten th e gear set- screw (33). 3. Install the face plate panel (37) and large retaining clip (38) (F IG . 22). 4. Install the lower pointer (52)[...]

  • Page 17

    Service 333492B 17 6. Install small retaining ring (43), pointer pin (41) and pointer spring (42) . Install the cove r (44). (F IG . 25). SDMP8 Preset Meter Counter Section Repair Disassembly NOTE: Do not disassemble the fluid and coun ting sec- tions simultaneously. Confirm the fluid section is fully assembled before remo ving the cou nting sectio[...]

  • Page 18

    Service 18 333492B 6. Remove the entire counter assembly (31) (F IG . 30). Reassembly 1. Install counter assembly (31) (F IG . 31). 2. Install the gears (32, 34). Use a 2 mm hex wrench to tighten gear set screw (33). (F IG . 32). 3. Install face plate panel (37) and large retaining clip (38) (F IG . 33). 4. Install the needle pointer (41), springs [...]

  • Page 19

    SDMM8 Manual Meter Parts 333492B 19 SDMM8 Manual Meter Parts Models 24U959, 24U960, 24U961, 24U956, 24U957, 24U958 1 3b 3a 5 8 6 9 10 11 2 16 12 13 14 15 16 46 49 45 47 48 29 33 32 37 31 38 36 35 34 40 39 41 43 51 42 28 19g 19f 19d 19c 19b 18 17 44 19a 7 14 15 19 See Ref A Ref A Ref B See Ref B 39 40 Torque to 7-10 ft lbs (9-13 N.m) 1 Torque to 15-[...]

  • Page 20

    SDMM8 Manual Meter Parts 20 333492B SDMM8 Manual Meter Parts Models 24U959, 24U960, 24U 961, 24U956, 24U957, 24U958  Parts are included in Kit 24V460 † Parts are included in Kit 24V474  Parts are included in Kit 24V473 Ref Part No. Description Qty 1 SWIVEL 1 238399 model 24U959, 24U956 24H383 model 24U960, 24U957 24H382 model 24U961, 24U958[...]

  • Page 21

    SDMP8 Preset Meter Parts 333492B 21 SDMP8 Preset Meter Parts Models 24U947, 24U948, 24U 949, 24U950, 24U951, 24U952, 24U953, 24U954, 24U955 44 41 42 50 34 40 39 35 38 45 46 49 47 43a 48 1 3b 3a 5 8 6 9 10 11 2 12 14 15 16 13 16 28 33 32 31 37 30 19g 19f 19c 19b 18 17 15 14 19d 19a 7 19 See Ref A Ref A Ref B 39 40 51 See Ref B Torque to 7-10 ft lbs [...]

  • Page 22

    SDMP8 Preset Meter Parts 22 333492B SDMP8 Preset Meter Parts Models 24U947, 24U948, 24U 949, 24U950, 24U951, 24U952, 24U953, 24U954, 24U955 Ref Part No. Description Qty 1S W I V E L 1 238399 model 24U947, 24 U950, 24U953 24H383 model 24U948 , 24U951, 24U954 24H382 model 24U949 , 24U952, 24U955 2 HOUSING, meter 1 3 256164 KIT, strainer, includes 3a [...]

  • Page 23

    SDMP8 Preset Meter Parts 333492B 23 ‡ Included in Kit 24V466  Included in Kit 24V472  Included in Kit 24V465  Included in Kit 24V461 36 1 6X587 GEAR, twin 11-44 teeth (not shown) Models 24U947, 24U948, 24U949, 24U953, 24U9 54, 24U955 1 16Y999 GEAR, twin 24-44 teeth (not shown) Models 24U950, 24U9 51, 24U952 1 16X588 GEAR. twins, 14-32, ([...]

  • Page 24

    Nozzle (101) and Extension (102) Kits 24 333492B Nozzle (101) and Extension (102) Kits Kit No. Description Fluid Type 255852* Automatic, no n-drip quick close nozzle with rigid extension Oil 24V475* Automatic, non-drip quick close nozzle with flexible extension Oil 24W641* Automatic, non-drip qu ick close nozzle with short rigid extension Oil 25585[...]

  • Page 25

    Nozzle (101) Parts 333492B 25 Nozzle (101) Parts Part No. Description Qty Fluid Type 255459* Automatic, non-drip, quick-close nozzle Oil • BODY, nozzle 1 • O-RING, packing 1 • SPRING, compression 1 • O-RING, packing 1 • STEM, nozzle, valve 1 • SEAT, valve 1 255460* Automatic, non-dr ip, quick-close nozzle Antifreeze • BODY, nozzle 1 ?[...]

  • Page 26

    Technica l Data 26 333492B Technical Data *Tested in 10W motor oil. Flow ra tes vary with fluid pressure, tem peratur e and viscosity. **Rolls over to 00,000 after maximum valu e is reached. Manual and Pr eset Meter US Metric Flow rate* 0.26 to 8 gpm 1 to 30 lpm Maximum working pressure 1500 psi 10 MPa, 103.4 bar Weight Manual Meter 3.42 lbs 1.55 k[...]

  • Page 27

    Technical Data 333492B 27 Dimensions Manual Meter Preset Meter F IG . 36 F IG . 37[...]

  • Page 28

    All written and visual data con tained in th is document reflects the latest product info rmation available at the time of publica tion. Graco reserves the right to make changes at any time without notice. Original instructions. This manual conta ins English. MM 333492 Graco Headquarter s: Minneapolis International O ffices: Belgium, China, Japan, [...]