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Graco 3A0235G manual

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Table of contents for the manual

  • Page 1

    Instr uctions-P ar ts Feed Suppl y Kits For supplying viscous ma terials to Graco ® HFR ™ Metering System. For prof essional use only . See page 3 f or model inf ormation, including maxim um working pressure and appro v als. Impor tant Sa fety Instructi ons Read all warnings and instr uctions in this man- ual. Sav e these instructions. 246081 P [...]

  • Page 2

    Related Manua ls 2 3A0235G Contents Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Complete Supply Pump Systems . . . . . . . . . . . . . 3 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Isocy anate C onditions . . . . . . . . . . . . . . . . . . . . . . 6 Material Self- ignition . . . . . . [...]

  • Page 3

    Complete Supply Pump Systems 3A0235G 3 Complete Suppl y Pump Systems Most pac kages include all air and fl uid fittings an d hoses. Approv als are on ly f or the pumps and not f or th e entire pac kage. ★ Complete P ac kage only comes with one pump , air and fluid fitt ings, and hose s. Complete P ackage (fluid and air) Pump Model Material Maximu[...]

  • Page 4

    Warnings 4 3A0235G Wa r n i n g s WA R N I N G FIRE AND EXPLOSION HAZARD Flammab le fumes, such as solve nt and paint fumes , in work ar ea can ignite or e x plode . T o help pre vent fire and e xplosion: • Use equipment only in w ell v entilated area. • Eliminate all igniti on sources; such as pilot lig hts, cigaret tes, portable electric lamp[...]

  • Page 5

    Warnings 3A0235G 5 MO VING P ARTS HAZARD Movin g par ts can pinch or amputate fingers and other body par ts. • K eep clear of moving par ts. • Do not op erate equipme nt with protec tive guards or covers remov ed. • Pressurized equipmen t can star t without w ar ning. Bef ore chec king, mo ving, or servicing equipment, f ollow the Pressur e R[...]

  • Page 6

    Isocyanate Conditions 6 3A0235G Isocy anate Conditions Material Self-ignition Moisture Sensitivity of Isocy anates Isocy anates (ISO) are catalysts used in tw o component f oam and polyurea coatings . ISO will react with moisture (such as humidity) to f orm sm all, ha rd, abrasive crys tals, which become suspended in the fluid. Ev entually a film w[...]

  • Page 7

    A and B Components 3A0235G 7 A and B Components IMPORT ANT! Materi al suppliers ca n vary in how they refer to plural component materials . Be aw are that when standing in front of th e manif old on proportioner : • Component A (Red) is on the left side. • Component B (Blue) is on th e right side. F or all machines: • The A (Red) side is inte[...]

  • Page 8

    Grounding 8 3A0235G Gr ounding The equipment m ust be ground ed. Grounding reduce s the risk of static and electric shock b y provid ing an escape wire f or the electrical current du e to static b uild up or in the e v ent of a short circuit. Pump: f ollow instructions in separat e f eed pump man- ual, supplied. HFR: see oper ation man ual. Spray g[...]

  • Page 9

    Installation 3A0235G 9 Complete P ac kage 246081 sho wn installed in HFR pr oportioning system. Inc ludes *parts onl y . F IG . 1: Instal lation 101* (red) 2 C* *103 (Ref) D 2* 2* 103* (Ref) 6* 101* (b lue) Air Supply Kit. See 309827. 2 2 2 2 2[...]

  • Page 10

    Installation 10 3A0235G T2 2:1 and Monark 5:1 1. Flush pumps , page 8. 2. P ositio n drums, page 8. 3. Open drum bun g hole. Scr ew b ung adapt er with gask et into bung h ole. See pump man ual. 4. Install s wiv el fitting (102) in pu mp fluid outlet. See F IG . 2. 5. Connect hose (103) between s w iv el fitting ( 102) and the system s wivel inlet [...]

  • Page 11

    Installation 3A0235G 11 Husky 515 and 716 1. Place riser tube (202) into drum. Tighten b ung adapter securely . 2. F or carbon steel supply pump systems , Install s wiv el fitting (102) in pump (201) fluid outlet. 3. Connect hose (103) between s w iv el fitting ( 102) and GMS swiv el fluid inlet fitting. 4. Install air supply kit and conne ct air l[...]

  • Page 12

    Install Air Supply Kit 12 3A0235G Install Air Suppl y Kit T2 2:1, Husky 515, Husky 716, and Husky 1050 Kits 1. Supply clean, dry filtered air to f eed pumps. 2. See manual 309 827 to install air supply kit. Air Regulator Kit 248829 The air regula tor kit (7) is on ly used with the M onark kits. 1. Install ai r regulator k it (7). 2. Intercon nect t[...]

  • Page 13

    Operation 3A0235G 13 Operation Star tup 1. See Load fluid with feed pumps in system opera- tion manual. 2. Open f eed pump air re gulator . 3. Open f eed pump b leed-ty pe master air v alv e. 4. Adjust ai r to feed pump with needle valve . NO TE: • Cold, viscou s mater ial may be difficult to pr ime. Use needle v alv e to r educe air flo w to mot[...]

  • Page 14

    Parts 14 3A0235G Pa r t s Complete Suppl y Pump Systems Each complete supply pump system includes a fluid supply kit, air supply kit, and desiccant dr yer . See part s lists on pages 15. Pump Material T wo Pump Systems One Pump Systems Complete Pump System Fluid Su pply Kit (1) (See Page 16) Complete Pump System Husky 515 CS 246369 246481 SS 24D092[...]

  • Page 15

    Parts 3A0235G 15 Complete Suppl y Pump Systems, continued ★ See Fluid Supply Kits on page 16. ❖ Only for Monar k 5:1 kits. Husky and T2 2:1 Kits See illustration on page 14. 24D096 and 24E399 Monark 5:1 5 Gallon Feed Pump Kit 24D095 and 24E398 Monark 5:1 Kit 55 Gallon Feed Pump Kit Ref. P art Description Qty . 1 ★ 246481 KIT , fluid supply , [...]

  • Page 16

    Parts 16 3A0235G Fluid Suppl y Kits (1) Carbon Steel Husky Kits Stainless St eel Husky Kits 24D104 Monark 5: 1 5 Gallon Kit 24D105 55 Gallon Monark 5:1 Kit 246898 and 24D103 T2 2:1 Kits 101 102 103 r_246481_ 3a0235a_1a r_24d101_3 a0235a_1a 103 101 103 101 r_24D104_3 a0235a_1a 101 103 102 103 TI10282a 101[...]

  • Page 17

    Parts 3A0235G 17 Fluid Suppl y Kits (1), continued Each fluid supply kit contains t wo pumps with riser tubes , fittings , and hoses neede d to supply fluid fro m the pumps to the proportioner . Use the tab les belo w to identify what parts are used for th e carbon steel and stainless st eel fluid supply kits. See page 16 f or fluid supply kit illu[...]

  • Page 18

    Parts 18 3A0235G Fluid Suppl y Kits (1), continued 257769, Carbon Stee l High-Flo Fluid Suppl y Kit 257777, Stainles s Steel High-Flo Fluid Suppl y Kit 101 106 102 103 110 109 111 112 r_257769_3a 0235a_1a Ref. No. Description 257769 257777 Qty . 101 PUMP , High-Fl o JC20L1 JS20L1 2 102 UNION, swiv el 202966 122639 2 103 HOSE, coupled; 1/2 npt; 6 ft[...]

  • Page 19

    Parts 3A0235G 19 Pump with Riser T ube Kits 246366 Husky 515 Pump 246367 Husky 716 Pump Pump Kit No. Material Husky 515 246366 CS 233052 (see manua l 309116) Plastic Husky 716 246367 CS 233057 (see manua l 309116) SS Husky 1050 24D329 CS 24D097 SS T2 2:1 295616 (see manua l 311882) SS Monark 5:1, 5 Gallon 24D098 SS Monark 5:1, 55 Gallon 24D099 CS R[...]

  • Page 20

    Parts 20 3A0235G Pumps with Riser T ube Kits, continued 24D329 CS Husky 1050 Pu mp 24D097 SS Husky 1050 Pump Ref. P art Description Qty . 201 647673 PUMP , Husky 1050; 24D332, se e 313435 1 202 246419 RISER TUBE KIT ; 24D332, see pag e 22 1 203 214961 HOSE, suction; 3/4 np t (mbe); 3/4 in. (19 m m) ID; 6 ft (1 .8 m); neoprene 1 204 189233 BRA CKET [...]

  • Page 21

    Parts 3A0235G 21 Pumps with Riser T ube Kits, continued 24D098, 5 Gallon 5:1 Monark 24D099, 55 Gallon 5:1 Monark Ref. No. P ar t No. Description Q ty . 2 246483 AIR SUPPL Y KIT; see 309827 1 6 247616 KIT , desiccant dryer; for A (red ) side; see page 14 1 7 248829 REGULA TOR KIT , air , f eed pum p 1 201 9022 78 PUMP , Monark 5:1; includes 902147, [...]

  • Page 22

    Accessories 22 3A0235G Accessories Riser T ube Kit, 246419 Return T ube Accessories See manual 309 852 f or installation and parts. Circulation Kits See manual 309 852 f or installation and parts. 246483 Air Supply Kit See manual 309 827 f or installation and parts. 15C381 Desiccant Dryer Cartridg e 233048 Husky 716 Accessory Kit Includes stainless[...]

  • Page 23

    Technical Data 3A0235G 23 Te c h n i c a l D a t a Maximu m air input pressu re T2 Feed Pump Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180 psi (1.2 MP a, 12 bar) Monar k 5:1 Feed Pump Kit . . . . . . . . . . . . . . . . . . . . . . . . 180 psi (1 .2 MPa, 12 bar) Husky 71 6 . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 24

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. For patent information, see www.graco.com/patents. Original instructions . This manual contains English. MM 3A0235 Graco Headquarters: Minneapolis[...]