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Graco 3A0415D manual

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Table of contents for the manual

  • Page 1

    Instr uctions EM Drive Lubricator s 3A0415D ENG Pro vides a continuous, precise and temperature independent suppl y of grease or oil lubrication to all lubricati on points of sliding- and r o ller bearings, dri ve- and transpor t chains, sliding guide ways, open gears and seals. For professional use onl y . Not appr oved f or use in Eu ropean e xpl[...]

  • Page 2

    2 3A0415D Wa r n i n g s The f ollowing warnings are f or the setup , use, grounding, maintenance , and repair of this equip- ment. The e xclamation point symbo l aler ts y ou to a general warn ing and the hazar d symbols refer to procedure-specific risks. When these symbols appear in t he body of this manual, ref er back to these W ar nings. Produ[...]

  • Page 3

    3A0415D 3 EQUIPMENT MISUSE HAZARD Misuse can cause deat h or serious injur y . • Do not operate the un it when f atigued or under the influence of dr ugs or alcohol. • Do not e xceed the maximum working pressure or temperature rati ng of the lo west rated system component. See T echnical Data in all equipment man uals. • Use fluids and solv e[...]

  • Page 4

    Component Identification 4 3A0415D Pressure Relief Pr ocedure 1. Cov er lubr ication poi nt (A) and lubricator (B) with a h eavy r ag to absorb any fluid that ma y lea k out while loosening the adapter . 2. Carefully unscrew su ppor t adapter (D) from the lubrication point (A). A Lubrication P oint B Lubrication Canister CD r i v e U n i t D Suppor[...]

  • Page 5

    Installation and Setup 3A0415D 5 Installation and Setup Determining Correct Mounting Method NO TE: • Direct mounting should be used f or lubrica- tion points that are easily accessibl e. • Remote mounting is recommended if y ou ans wer YES to any of the questions belo w . 1. Is the ambient temper ature at the lubrica- tion point higher th an +4[...]

  • Page 6

    Installation and Setup 6 3A0415D A pressure manometer is a simple de vice that measures pressure output. T o b uild a pressure manometer you need a pressure gage ( aa ), tee fitting ( bb ) and stop valv e ( cc ). F IG . 1 shows a correctly assemb led pressure manometer , connected to the lubricator and a lubrication point. 7. Ensure the stop v alv [...]

  • Page 7

    Installation and Setup 3A0415D 7 Cir cuit Boar d Settings Function Displa y Red and green LED’ s (Light Emitting Diodes) ar e on the circuit board and visible through the transparent co v er . The follo wing si gnals about operating conditions/ malfunctions are displa y ed by these LED’ s f or the user : There is a 4-wa y code s witch on t he c[...]

  • Page 8

    Installation and Setup 8 3A0415D Setting the Lubricatio n Canister V olume 3. Use a small scre wdriver or your finger to mov e dip switches to the desired position. Ref er to F IG . 5. • Dip s witches 3+4 mar ked “V OL ” are used to set the lubric ation canister size. If the 4-wa y code s wit ch does not corre- spond to the actual si ze of th[...]

  • Page 9

    Installation and Setup 3A0415D 9 Changing the Dip Switch Setting The discharge period (Time) and/or lubr ication canister size (V olum e) can only be changed when a new lubrication ca nister is attached. If settings must be changed during current oper- ation; i.e., after disc harge w as star ted, y ou must attach a ne w , completely filled lubr ica[...]

  • Page 10

    Installation and Setup 10 3A0415D Remote Mounting Installations Ref er to F IG . 7 and F IG . 8 f or e xamples of cor- rect remote mount ing installations. • Remote installations require a grease line. Graco recommends using a 5/16 inch fle xi- bl e hose. • Select a position f or th e lubricator that is easy to access and protected from high-pr[...]

  • Page 11

    Installation and Setup 3A0415D 11 Fr om-top-lubrication of a Cha in with Oil A Clip , 124086 B Suppor t adapter , 124105 C Brac ket, 124087 D T ube connector ◆ (User supplied) E Nylon tube ◆ (User supplied) F T ube connections ◆ (User supplied) G Oil throttle, 124102* H L-Brac ket, 124098 J Bulkhead mounti ng plate, 124099 K Oil brush, 1”x [...]

  • Page 12

    Operation 12 3A0415D Installing Lubricator to Lubrication P oint 1. Clean the lubrication point to remov e any potential contaminants. 2. V erify the thread of the lubr icator corre- sponds to the thread of the screw point. 3. V erify Dip Switches are correctly set. See T ab le 1, page 8. 4. Prime the grease li ne and all accessories with the same [...]

  • Page 13

    Maintenance 3A0415D 13 • The “TIME” s witches 1 and 2 of the 4-wa y code s witch in the dr ive unit match the desired discharge period. • All components are properly assembled and screw ed together hand tight. T o begin the dischar g e: T urn the rotar y s wi tch from the OFF position to the ON posi- tion. Maintenance Changing the Lubricati[...]

  • Page 14

    Maintenance 14 3A0415D Installing the New Lubrication Canister 1. Install ne w batter y pack in drive unit in the direction of the arrows as sho wn in F IG . 10. NO TE: Only replace the ba tter y pac k with a Graco batter y pack f or EM Dr ive Lubricators, par t number 124261. Handle and dispose of the batter y pack properly . 2. If a diff erent si[...]

  • Page 15

    Troubleshooting 3A0415D 15 Lubrication Canister Disposal Dispose of hazardous fluid in approv ed con- tainers, and according to applicab le guidelines. Read the MSDS to know the specific hazards of the fluids you are using. Storage When lubricators are not immediately installed, they m ust be stored for a maxim um of 1 y ear in a dr y , dust free, [...]

  • Page 16

    Parts 16 3A0415D Pa r t s Miscellaneous Accessories Mounting Brac kets Fitting Adapter Pressure Relief V alve Replacement Cap 400 Gram Lubricant Car tridges P ar t No. Description Qty . 123949 MO T OR, EM-Dr ive 1 124086 CLIP , suppor t 1 124087 BRA CKET , plastic 1 124089 BR USH, pig hair , 1/4 fnpt - 3/4 1 124090 BR USH, oil, 1 x 1.5 1 124091 BR [...]

  • Page 17

    Technical Data 3A0415D 17 Refill Kits Te c h n i c a l D a t a Noise data: Sound pressure le vel <70 dB(A) meas ured at distance of 1m (39.4 in.) / height 1.6m (63 in.) Loctite ® is a registered trademark of the Loctite Cor poration. P ar t No. Description Qty . 24E582 KIT , refill, 60 cc , lithium EP-2 1 24E583 KIT , refill, 60 cc , constr uct[...]

  • Page 18

    Technical Data 18 3A0415D Dischar g e Amount per Cyc le W eights and Measurements Dischar g e Pe r i od P ause Time Dischar ge Amount per Discharge Cyc le EM-60 EM-120 EM-250 Months h:min cm 3 fl. oz. cm 3 fl oz. cm 3 fl. oz. 11 : 3 0 0.13 0.004 0.26 0.008 0.53 0.17 34 : 3 7 69 : 1 7 12 18:36 T ype V olume Diameter (D) Length (L) W eight (empty) cm[...]

  • Page 19

    Notes 3A0415D 19 Notes[...]

  • Page 20

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. Original instructions. This manual con tains English. MM 3A0415 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Kore[...]