English dropdown-ico

Graco 3A1163A manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Graco 3A1163A, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Graco 3A1163A one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Graco 3A1163A. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Graco 3A1163A should contain:
- informations concerning technical data of Graco 3A1163A
- name of the manufacturer and a year of construction of the Graco 3A1163A item
- rules of operation, control and maintenance of the Graco 3A1163A item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Graco 3A1163A alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Graco 3A1163A, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Graco service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Graco 3A1163A.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Graco 3A1163A item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Installation Pr oContr ol ™ 1KS 3A1163A ENG A utomatic system for fluid mana gement of single component coati ngs. Includes flo w contr ol, flushing, and color chan ge . For prof essional use only . Appro ved f or use in explosive atmospheres (e xcept the EasyKe y). See pages 4- 5 f or model in f orm ation, including maxi- mum w orking pressure. [...]

  • Page 2

    2 3A1163A Contents Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Equipment Appro vals . . . . . . . . . . . . . . . . . . . . . . . 3 System Configuration and Part Numbers . . . . . . . 4 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 3

    Related Manuals 3A1163A 3 Related Manuals Component Manuals in English Equipment Appr o v als Equipment appro v als appear on the f ollowing labels which are attached to the Fluid Station Control Bo x and EasyK ey ™ . See F IG . 1 on page 4 f or label locations . Manual De scription 3A1080 ProControl 1KS Oper ation 3A1164 ProControl 1KS Repair- P[...]

  • Page 4

    System Configuration and Part Numbers 4 3A1163A System Configuration and P ar t Numbers Models The part number f or your equipment is printed on the equipment identification labels. See F IG . 1 f or location of the identifica tion labels. P ar t No. Series Description Meter Flow Con trol None G3000 Coriolis No Y es 262380 A ProControl 1KS ✔ ✔ [...]

  • Page 5

    System Configuration and Part Numbers 3A1163A 5 Standard Features Accessories Hazardou s Location Appro va l Models using a G3000 , G3000HR, or intrinsically saf e Coriolis meter f or both A and B meters are approv ed f or installation in a Hazar dous Location - Class I, Div I, Group D , T3 or Zone I Group IIA T3. Maximum W orking Pressure Maximum [...]

  • Page 6

    Warnings 6 3A1163A Wa r n i n g s The f ollowing w ar nings are f or the setup , use, groundin g, maintenance, and rep air of this equipment. The e xclama- tion point symbol ale r ts you to a gener al warning and the hazard symbols ref er to procedure-specific risks. When these symbols appear in the body of this manual , ref er ba ck to these W arn[...]

  • Page 7

    Warnings 3A1163A 7 SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierc e skin. This ma y look like just a cut, but it is a serious inju r y that can result in amputatio n. Get immed iate surgical treatment. • Do not spr ay wit hout tip guard and trigger guard installed. • Engage trigger loc k when n[...]

  • Page 8

    Warnings 8 3A1163A T O XIC FLUID OR FUMES HAZARD T o xic fluids or fumes can cause serious injury or death if splashed in the e yes or on skin, in haled, or s wallowed. • Read MSDSs to know the specific ha zards of the fluids y ou are using. • Store hazardou s fluid in approv ed container s, and dispose of it according to applicab le guidelines[...]

  • Page 9

    Important Two-Component Materi al Information 3A1163A 9 Impor tant T w o-Component Material Inf ormation Isocy anate Conditions Material Self-ignition K eep Components A and B Separate Moisture Sensitivity of Isocy anates Isocy anates (ISO) are catalyst s used in two component coatings. ISO will react with mo isture (such as humidity) to f or m sma[...]

  • Page 10

    Component Identification and Definiti on 10 3A1163A Component Identification and Definition See T able 1, and F IG . 2 f or the system comp onents. F IG . 2. ProCon trol 1KS System, sho wn with G3000 Meter , Color Change, and Flow Control TI15961b * See the ProControl 1KS Repair-P ar ts manual f or optional cab le lengths . FO* FC (see F IG . 8) PS[...]

  • Page 11

    Component Identification and Definiti on 3A1163A 11 Fluid Manif old (FM) Includes wall mo unting brac ket an d mountings f or the fluid met er and the f ollowing v alv es: • Pneumatically Ope rated Dose V alve for component A • Purge V alves f or solv ent and air purge Flow Me ters (MA, MS) F our optional flow meters are av ailab le from Gr aco[...]

  • Page 12

    Location 12 3A1163A Location Location Requirements • Mount EasyKe y and F luid Station within 50 ft (15.2 m) of each other , using 15U533 cab le. NO TE: An optional 15V213 10 0 ft (30.5 m) cab le is also av ailabl e. • EasyKey: Install in the non -hazardous area at a conv enient location f or the operato r to view and operat e. • Fluid Statio[...]

  • Page 13

    Location 3A1163A 13 F IG . 3. Intrinsicall y Safe Installation NON-HAZARDOUS LOCA TION ONL Y HAZARDOUS (CLASSI FIED) LOCA TION CLASS I, DIV I, GROUP D , T3 (US AND CANAD A) CLASS I, ZONE I GR OUP IIA T3 (A TEX ONL Y) T A UB = -20°C T O 50°C ProMix 2KS EasyK ey Interf ace (with or without displa y) Saf ety Barrier ProMix 2KS Smar t Fluid Plate (W [...]

  • Page 14

    General Information 14 3A1163A General Inf ormation • Ref erence n umbers and letters in parentheses in the text ref e r to numbers and letters in the illustra- tions. •F IG . 2 on page 10 sho ws the basic components of a ProControl 1KS system, and F IG . 4 on page 15 shows a basic system la yout. Contact y our Graco distributor f or an actual [...]

  • Page 15

    Wall Mounting 3A1163A 15 F IG . 4. ProCon trol 1KS System La yout Dra wing TI16329a EasyK ey Interf ace (with display) Fluid System Control Box Optional Color Change Module 50’ I/S P ower Cable Flow Control Regulator Module Optional Color Change V alves Air Control Module 5/32” Color V alve Air Supply 50’ Fiber Optic Cable Air In Fluid Out Fl[...]

  • Page 16

    Wall Mounting 16 3A1163A[...]

  • Page 17

    Air Sup ply 3A1163A 17 Air Suppl y Requirements • Compressed air suppl y pressure: 75-100 psi (517-700 kPa, 5.2-7 bar). • Air hoses: use g rounded hoses tha t are correctly sized f or y our system. • Air regulator and b leed-type shutoff v alve: include in each air line to flui d supply equipment. Install an additional shut off valv e upstrea[...]

  • Page 18

    Fluid Supply 18 3A1163A Fluid Suppl y Requirements ProControl models are a v ailable to operate air spr ay or air-assisted syste ms with a capacity of up to 3800 cc/min. • Fluid supply pr essure tanks, f eed pu mps, or circulat- ing systems can be used. • Materials can be transf erred from t heir original con- tainers or from a cen tral paint r[...]

  • Page 19

    Fluid Suppl y 3A1163A 19 F IG . 6. Fluid Manifold TI15977a MA SPV DV A APV AT SS FIH FOH F IG . 7. Color Change V alves Air and Fluid Connections Q S 1 2 4 5 3 Connect solv ent v alv e air line here Color Change Board and Solenoid V alves Color Change Board Solenoids Color Change V alve Stac k Connect air lines to val ve s h e re Fluid Inlets Fluid[...]

  • Page 20

    Fluid Supply 20 3A1163A F IG . 8. Flow Contr ol Regulator TI15976a Regulator V/P Air FC Cable FC Fluid In Fluid Ou t[...]

  • Page 21

    Electrical 3A1163A 21 Electrical Requirements NO TE: All options ord ered on the ProControl system are electr ically tested at the factor y . The ProContr ol operates with 85-250 V AC , 50/60 Hz input po wer , with a maximum of 2 amp current dr aw . The pow er supply circuit must be prot ected with a 15 amp maximum circuit br eaker . Not included w[...]

  • Page 22

    Electrical 22 3A1163A Connect EasyKe y to Fluid Station Contr ol There are two 50 ft (15.2 m) cab les to rou te between t he EasyK ey and Fluid Station Control: the Flui d Station P ow er Cable and the Fiber Optic Ca b le. 1. Connect the appro priate Fluid Station P o wer Cabl e end to the Ea syK e y conn ector . See F IG . 10. 2. Connect the othe [...]

  • Page 23

    Electrical 3A1163A 23 F IG . 11. Fluid Station Boar d Connections J11 (Color Chan ge Module) J7 (Not Used) J10 (P ower Input) J4 (Fiber Optic Outp ut - b lue) J6 (Fiber Optic Input - blac k) VDC[...]

  • Page 24

    Electrical 24 3A1163A Connect Color Change Module T o install the color change module(s), see manual 312787. Connect a 5-pin electrical cab le from the labeled con- nection por t (J11) on the flui d station control board to the color change board. See F IG . 12. If y ou are using two color chan ge modules to add colors, connect a 5-pin electrical c[...]

  • Page 25

    Electrical 3A1163A 25 F IG . 12. Color Change Boar d Switches S3-S6 S3 S4 S5 S6 OFF ON OFF ON Switch S3-S6 P ositions J7 J11 TI13661a[...]

  • Page 26

    Electrical 26 3A1163A F IG . 13. Color Change Module Electr ical Schematic WIRING DIA GRAM COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC COM +12VDC J8 J15 J14 J9 J16 J10 COL OR 8 (21) COL OR 7 (20) COL OR 6 (19) COL OR 5 (18) COL OR 4 (17) COL OR 3 (16) COL OR 2 (15) COL OR 1 (14) COL OR FLUSH (13) COL OR 9[...]

  • Page 27

    Electrical 3A1163A 27 Gr ounding Ground the ProCont rol system as instructed here and in the individual compone nt manuals . A ground wire and clamp , par t no . 223547, is availab le from Graco. NO TE: T o prev ent electrical noise interf erence from high v oltage equipment, do no t connect the robot g round to the same grou nd point used by these[...]

  • Page 28

    Electrical 28 3A1163A F IG . 14: Gr ounding EasyKey Display 1 2 3 4 5 6 TI16331a Key: EasyK ey ground scre w EasyK ey ground wire Control Box gr ound screw Control Box gr ound wire Robot ground wire. Connect to separate ground point; see NO TE on page 27. T ru e Earth Ground - check your local code f or requirements 1 2 3 4 5 6 Control Bo x Robot 6[...]

  • Page 29

    Schematic Diagrams 3A1163A 29 Schematic Dia grams System Pneumatic Schematic 3/8 AIR FIL TER MANU AL DRAIN 5 MICRON W ALL MOUNT ONL Y FLUSH AIR TO FL UID INLET 1/4 TUBE TO MANIFOLD 1/4 TUBE 4-W A Y SOLENOID 12 VDC PURGE A VA LV E DUMP A VA LV E (OPTIONAL) 4-W A Y SOLENOID 12 VDC 3-W A Y SOLENOID 12 VDC 3-W A Y SOLENOID 12 VDC AIR EXHAUST MUFFLER OP[...]

  • Page 30

    Schematic Diagrams 30 3A1163A System Electrical Schematic NO TE: The electrical schematic illustrates all possible wiring ex pansions in a ProControl 1KS system. Some compo- nents shown are not includ ed with all systems. Non-Hazar dous Area BARRIER BOARD OPERA TOR INTERF ACE 1 2 L1 N 85-250 VAC GND N L1 85-250 V AC 1 2 3 J5 +12VDC I/S (RED) COM (B[...]

  • Page 31

    Schematic Diagrams 3A1163A 31 System Electrical Schematic NO TE: The electrical schematic illustrates all possible wiring e xpansions in a ProControl 1KS system. Some compo- nents shown are not includ ed with all systems. Hazardous Area HAZARDOUS AREA +12VDC I/S COM SHIELD J10 2 3 5 1 2 3 4 5 6 J3 PWR (RED) COM (BLACK) SIG (WHITE) SHIELD/GRN NOT US[...]

  • Page 32

    Dimensions and Mounting Hole Layou ts 32 3A1163A Dimensions and Mounting Hole La y outs W all Pa nel (mounting brac ket only) TI16333a A D C B E Module A Overall Width in. (mm) Overall Depth in. (mm) B Overall Height in. (mm) Mounting Dimensi ons, Width (C) x Height (D) in. (mm) E Mountin g Hole Size in. (mm) We i gh t lb (kg) EasyK ey 14.0 (35 5.6[...]

  • Page 33

    Dimensions and Mounting Hole Layou ts 3A1163A 33 Control Bo x TI16332a E A B C D EasyKe y TI11891a TI11895a Air Supply Co ntrol TI13659a Flow Contr ol Module TI14135a D C E A B E C E A B C D[...]

  • Page 34

    Dimensions and Mounting Hole Layou ts 34 3A1163A[...]

  • Page 35

    Technical Data 3A1163A 35 Te c h n i c a l D a t a * Dependent on progra mmed K-f actor and applicat ion. The maximum allo wab le flo w meter pulse freq uency is 425 Hz (pulses/sec). F or more detailed inf or mation on viscositie s, flow rates, or mixing ratios, consult your Graco dis- tributor . See individual component man uals f or additional te[...]

  • Page 36

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. Original instructions. This m anual con tains English. MM 3A1163 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Kor[...]