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Graco 3A1203B manual

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Table of contents for the manual

  • Page 1

    Instr uctions/P ar ts Flat Line Spra y Systems Kits Heated or non-heated fluid ci rculation kits f or Merkur ® , Merkur ® Bello ws, and NXT ® Dura-Flo ™ Pumps. For pr ofessional use only . Maximum Fluid W orking Pressure: see T echnical Data on page 19. Pump pressure must not exceed this pressure. Impor tant Safety Instructions Read all wa r n[...]

  • Page 2

    2 3A1203B Contents 24F592 Merkur Non-Heated Ci r culation Kit . . . . . . 4 24F592 Kit Par ts . . . . . . . . . . . . . . . . . . . . . . . . . 4 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 24F595 Merkur Bello ws Non-Heated Cir culation Kit 6 24F[...]

  • Page 3

    3A1203B 3[...]

  • Page 4

    24F592 Merkur Non-Heated Circulation Kit 4 3A1203B 24F592 Merkur Non-Heated Cir culation Kit 24F592 Kit P ar ts Mounting Mount the pump as explai ned in your separ ate pump manual . Installation NO TE: Apply pipe sealan t (19) to all non- swiv eling threads. NO TE: On pumps w ith a 3/4 np t fluid inlet, use bushing (12) to allo w connection of t he[...]

  • Page 5

    24F592 Merkur Non-Heated Ci rculation Kit 3A1203B 5 F IG . 1. 24F592 Merkur Non-He ated Circulat ion Kit TI16205a 13 16 20 14 17 15 9 8 5 6 22 Apply pipe sealant (19) to all non-swiv eling threads. Use bushing (12) only on pumps with 3/4 npt fluid inlet. Use swiv el (17) only on pumps with 3/8 npt fluid outlet. Use bushing (18) only on pumps with 3[...]

  • Page 6

    24F595 Merkur Bellows Non-Heated Circulation Kit 6 3A1203B 24F595 Merkur Bello ws Non-Heated Cir culation Kit 24F595 Kit P ar ts Mounting Mount the pump as explai ned in your separ ate pump manual . Installation NO TE: Apply pipe sealan t (19) to all non- swiv eling threads. NO TE: On pumps w ith a 3/4 np t fluid inlet, use bushing (12) to allo w c[...]

  • Page 7

    24F595 Merku r Bellows Non-Heated Circulation Kit 3A1203B 7 F IG . 2. 24F595 Merkur Bel lows Non-Heated Circulation Kit TI16208a 13 16 20 14 18 15 9 6 5 8 22 12 17 Apply pipe sealant (19) to all non-swiv eling threads. Use bushing (12) only on pumps with 3/4 npt fluid inlet. Use swiv el (17) only on pumps with 3/8 npt fluid outle t. Use bushing (18[...]

  • Page 8

    24F595 Merkur Bellows Non-Heated Circulation Kit 8 3A1203B[...]

  • Page 9

    24F590 (120V) and 24F591 (240V) Me rkur Heated Circulation Kit 3A1203B 9 24F590 (120V) and 24F591 (240V) Merkur Heated Cir culation Kit 24F590 and 24F591 Kit P ar ts Mounting NO TE: See your separate pump an d heater manuals . Be sure the wall can suppor t the weight of the pump , heater , brack ets, hoses and ac cessori es, as well as the stress c[...]

  • Page 10

    24F590 (120V) and 24F591 (240V) Merkur Heated Circulation Kit 10 3A1203B Installation NO TE: See your separate heater manual, supplied, f or heater installatio n and electr ical requirements. NO TE: Apply pipe sealan t (19) to all non- swiv eling threads. NO TE: On pumps w ith a 3/4 np t fluid inlet, use bushing (12) to allo w connection of t he sw[...]

  • Page 11

    24F590 (120V) and 24F591 (240V) Me rkur Heated Circulation Kit 3A1203B 11 F IG . 3. 24F590 and 24F59 1 Merkur Heated Circ ulation Kit TI16204a 13 16 20 14 17 15 9 8 5 6 22 1 2 21 4 2 10 7 18 12 25 3 Apply pipe sealant (19) to all non-swiv eling threads. Use bushing (12) only on pumps with 3/4 npt fluid inlet. Use swiv el (17) only on pumps with 3/8[...]

  • Page 12

    24F590 (120V) and 24F591 (240V) Merkur Heated Circulation Kit 12 3A1203B[...]

  • Page 13

    24F593 (120V) and 24F594 (24 0V) Merk ur Bellows Heated Circulation Kit 3A1203B 13 24F593 (120V) and 24F594 (240V) Merkur Bello ws Heated Cir culation Kit 24F593 and 24F594 Kit P ar ts Mounting NO TE: See your separate pump an d heater manuals . Be sure the wall can suppor t the weight of the pump , heater , brack ets, hoses and ac cessori es, as w[...]

  • Page 14

    24F593 (120V) and 24F594 (240V) Merkur Bellows Heated Circul ation Kit 14 3A1203B Installation NO TE: See your separate heater manual, supplied, f or heater installatio n and electr ical requirements. NO TE: Apply pipe sealan t (19) to all non- swiv eling threads. NO TE: On pumps w ith a 3/4 np t fluid inlet, use bushing (12) to allo w connection o[...]

  • Page 15

    24F593 (120V) and 24F594 (24 0V) Merk ur Bellows Heated Circulation Kit 3A1203B 15 F IG . 4. 24F593 and 24F59 4 Merkur Bellows Heated Ci rculation Kit TI16207a 13 16 20 14 17 15 9 8 5 6 22 25 1 21 4 2 10 18 25 3 Apply pipe sealant (19) to all non-swiv eling threads. Use bushing (12) only on pumps with 3/4 npt fluid inlet. Use swiv el (17) only on p[...]

  • Page 16

    G25NXT and G45NXT Dura-Flo Pump 16 3A1203B G25NXT and G45NXT Dura-Flo Pump G25NXT and G45NXT Kit P art s Mounting Mount the pump as explai ned in your separ ate pump manual, supplied. Installation NO TE: Apply pipe sealant to all non-s wiv eling threads . 1. See F IG . 5. These kits are shipped assemb led. 2. Ground the pump as expl ained in your s[...]

  • Page 17

    Wall Bracket Mounting Hole Diagrams 3A1203B 17 W all Brac ket Mounting Hole Diagrams 9.0 in. (228.6 mm) Six 0.40 (10 mm) diameter mounti ng holes F our 7/16 in. (11 mm) diameter mounting holes 11 in. (279 mm) 4 in. (102 mm) TI15369a F our 0.40 in. (10 mm) diameter mounti ng holes Merkur W all Brac ket Merkur Bellows W all Bra cket Dura-Flo W all Br[...]

  • Page 18

    Kit Mounting Bracket Diagrams 18 3A1203B Kit Mounting Brac ket Diagrams Mount pum p , using e xisting s crews TI16476a TI16475a B rac k e t 24A590 , f or 24F590 an d 24F591 Merkur Heated Cir culation Kits Mount to wall brack et, using f our screws ( 2), washers (7), an d nuts (10) Mount heater , using f our screws (2) Bracket 16F431, for 24F593 a n[...]

  • Page 19

    Technical Data 3A1203B 19 Te c h n i c a l D a t a Kit Maximum Fluid Working Pres sure . . . . . . . . . . . . . . NO TE: Pump pressure must no t exceed this pres sure. Merkur Kits 24F590, 24F591, 24F5 92, 24F593, 24F594, and 24F595: 4 000 psi (28 MP a, 280 bar) G25NXT Kit: 2380 psi (16 MP a, 166 ba r) G45NXT Kit: 4550 psi (31 MP a, 318 ba r) W ett[...]

  • Page 20

    All written and visual data con tained in th is document reflects the late st product information available at the time of pu blica tion. Graco reserves the right to make changes at any time without notice. Original instructions. T his manual contains English. MM 3A1203 Graco Headquarters: Minneapoli s Internationa l Offices: Belgium, China, Japa n[...]