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Graco 3A2096D manual

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Table of contents for the manual

  • Page 1

    Instructions-Parts E-Flo® E-Flo® E-Flo® DC DC DC 4–Ball 4–Ball 4–Ball Piston Piston Piston Pumps Pumps Pumps 3A2096D EN Electric Electric Electric drive drive drive piston piston piston pumps pumps pumps for for for low low low to to to medium medium medium volume volume volume paint paint paint circulation circulation circulation applicat[...]

  • Page 2

    Contents Contents Contents Models .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 3 Related Manuals . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 3 Warnings .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 4 Installation. .. .. .. .. ..[...]

  • Page 3

    Models Models Models Models The The The part part part number number number for for for your your your equipment equipment equipment is is is printed printed printed on on on the the the equipment equipment equipment identication identication identication label label label (L). (L). (L). The The The part part part number number number incl[...]

  • Page 4

    Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specic risks. When these symbols appear in the body of this manual or on warning labels, refer back to thes[...]

  • Page 5

    Warnings WARNING WARNING WARNING MOVING MOVING MOVING PARTS PARTS PARTS HAZARD HAZARD HAZARD Moving parts can pinch, cut or amputate ngers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or se[...]

  • Page 6

    Warnings WARNING WARNING WARNING EQUIPMENT EQUIPMENT EQUIPMENT MISUSE MISUSE MISUSE HAZARD HAZARD HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the inuence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Techn[...]

  • Page 7

    Notes Notes Notes Notes 3A2096D 7[...]

  • Page 8

    Installation Installation Installation Installation Installation of this equipment involves potentially hazardous procedures. Only trained and qualied personnel who have read and who understand the information in this manual should install this equipment. Location Location Location When selecting the location for the equipment, keep the followin[...]

  • Page 9

    Installation NON NON NON - - - HAZARDOUS HAZARDOUS HAZARDOUS AREA AREA AREA HAZARDOUS HAZARDOUS HAZARDOUS AREA AREA AREA Figure 1 Typical Installation Key Key Key for for for Fig. Fig. Fig. 1 1 1 A Electrical Supply (must be sealed conduit approved for use in hazardous locations) B Fused Safety Switch, with lock C Start/Stop Control (must be approv[...]

  • Page 10

    Installation Connect Connect Connect the the the Power Power Power Supply Supply Supply Improper wiring may cause electric shock or other serious injury if work is not performed properly. Have a qualied electrician perform any electrical work. Be sure your installation complies with all National, State and Local safety and re codes. 1. Ensure[...]

  • Page 11

    Installation Grounding Grounding Grounding This equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock. Grounding provides an escape wire for the electric current. 1. Pump: Pump: Pump: See Fig. 4. Loosen the gr[...]

  • Page 12

    Installation Fluid Fluid Fluid Line Line Line Accessories Accessories Accessories Install the following accessories in the order shown in Fig. 1, using adapters as necessary. All uid lines and accessories must be rated to the maximum working pressure of 400 psi (2.8 MPa, 28.0 bar). • Fluid Fluid Fluid drain drain drain valve valve valve (D): ([...]

  • Page 13

    Operation Operation Operation Operation Startup Startup Startup To operate the pump, follow the Startup instructions for the Basic or Advanced motor in the Motor manual. The Advanced E-Flo DC motors require installation of the 24P822 Control Module Accessory Kit to provide the interface for users to enter selections and view information related to [...]

  • Page 14

    Maintenance Maintenance Maintenance Maintenance Preventive Preventive Preventive Maintenance Maintenance Maintenance Schedule Schedule Schedule The operating conditions of your particular system determine how often maintenance is required. Establish a preventive maintenance schedule by recording when and what kind of maintenance is needed, and then[...]

  • Page 15

    Troubleshooting Troubleshooting Troubleshooting Troubleshooting NOTE: NOTE: NOTE: Check all possible remedies before disassembling the pump. NOTE: NOTE: NOTE: The LED on the motor will blink if an error is detected. See Error Error Error Code Code Code Troubleshooting Troubleshooting Troubleshooting in the motor manual for further information. Prob[...]

  • Page 16

    Repair Repair Repair Repair Disassembly Disassembly Disassembly 1. Stop the pump at the bottom of its stroke. 2. Relieve the pressure. See the Pressure Relief Procedure, page 13 . 3. Disconnect the hoses from the lower and plug the ends to prevent uid contamination. 4. Remove the 2-piece shield (12) by inserting a screwdriver straight into the s[...]

  • Page 17

    Repair Reassemble Reassemble Reassemble the the the Coupling Coupling Coupling Adapter Adapter Adapter and and and Tie Tie Tie Rods Rods Rods to to to the the the Motor Motor Motor NOTE: NOTE: NOTE: Use this procedure only if the coupling adapter (9) and tie rods (6) have been disassembled from the motor, to ensure proper alignment of the motor sha[...]

  • Page 18

    Parts Parts Parts Parts Pump Pump Pump Assembly Assembly Assembly See Models, page 3 for an explanation of the pump part number. 18 3A2096D[...]

  • Page 19

    Parts Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 1 See Pump Matrix, page 20 KIT, mounting bracket, pump; includes items 4 and 5; see manual 311619 1 2 See Pump Matrix, page 20 STAND, oor 1 3 See Pump Matrix, page 20 MOTOR; Basic or Advanced; see motor manual; includes items 3a and 3b 1 3a▲ 16M130 LABEL, warning [...]

  • Page 20

    Parts Pump Pump Pump Matrix Matrix Matrix Pump Pump Pump Part Part Part No. No. No. Pump Pump Pump Series Series Series Mounting Mounting Mounting Bracket Bracket Bracket (Ref (Ref (Ref 1) 1) 1) Floor Floor Floor Stand Stand Stand (Ref (Ref (Ref 2) 2) 2) Motor Motor Motor (Ref (Ref (Ref 3) 3) 3) Washer Washer Washer (Ref (Ref (Ref 4) 4) 4) Bolt Bol[...]

  • Page 21

    Parts Pump Pump Pump Part Part Part No. No. No. Pump Pump Pump Series Series Series Mounting Mounting Mounting Bracket Bracket Bracket (Ref (Ref (Ref 1) 1) 1) Floor Floor Floor Stand Stand Stand (Ref (Ref (Ref 2) 2) 2) Motor Motor Motor (Ref (Ref (Ref 3) 3) 3) Washer Washer Washer (Ref (Ref (Ref 4) 4) 4) Bolt Bolt Bolt (Ref (Ref (Ref 5) 5) 5) Lower[...]

  • Page 22

    Dimensions Dimensions Dimensions Dimensions A A A B B B C C C D D D 58.00 in. (1473 mm) 17.00 in. (432 mm) 45.50 in. (1156 mm) 19.88 in. (505 mm) 22 3A2096D[...]

  • Page 23

    Mounting Hole Patterns Mounting Mounting Mounting Hole Hole Hole Patterns Patterns Patterns Floor Floor Floor Stand Stand Stand Dimension Dimension Dimension Measurement Measurement Measurement A 19.88 in. (505 mm) B 14.50 in. (368 mm) C 16.88 in. (429 mm) D 17.00 in. (432 mm) 3A2096D 23[...]

  • Page 24

    Mounting Hole Patterns Pump Pump Pump Bracket Bracket Bracket Dimension Dimension Dimension Measurement Measurement Measurement A 17.8 in. (451 mm) B 14.5 in. (368 mm) C 12.4 in. (314 mm) D 9.0 in. (229 mm) E 5.4 in. (137 mm) F 7.4 in. (187 mm) G 5.3 in. (133 mm) H 2.0 in. (51 mm) J 1.0 in. (25 mm) K 1.6 in. (41 mm) L 2.7 in. (69 mm) M 4.4 in. (112[...]

  • Page 25

    Performance Charts Performance Performance Performance Charts Charts Charts To nd the uid pressure (psi/bar/MPa) at a specic uid ow (gpm/lpm) and percentage of maximum force: 1. Locate the desired uid ow in the scale at the bottom of the chart. 2. Follow the vertical line up to the intersection with the selected percentage of m[...]

  • Page 26

    Performance Charts Table Table Table 3 3 3 . . . Models Models Models EC21xx EC21xx EC21xx and and and EC22xx EC22xx EC22xx (1000 (1000 (1000 cc cc cc lower, lower, lower, 1 1 1 HP HP HP motor, motor, motor, 1400 1400 1400 lb lb lb maximum maximum maximum force) force) force) CYCLES CYCLES CYCLES PER PER PER MINUTE MINUTE MINUTE NOTE: NOTE: NOTE: T[...]

  • Page 27

    Performance Charts Table Table Table 5 5 5 . . . Models Models Models EC33xx EC33xx EC33xx and and and EC34xx EC34xx EC34xx (1500 (1500 (1500 cc cc cc lower, lower, lower, 2 2 2 HP HP HP motor, motor, motor, 2800 2800 2800 lb lb lb maximum maximum maximum force) force) force) CYCLES CYCLES CYCLES PER PER PER MINUTE MINUTE MINUTE NOTE: NOTE: NOTE: T[...]

  • Page 28

    Notes Notes Notes Notes 28 3A2096D[...]

  • Page 29

    Technical Data Technical Technical Technical Data Data Data E E E - - - Flo Flo Flo DC DC DC Pumps Pumps Pumps U.S. U.S. U.S. Metric Metric Metric Maximum Maximum Maximum uid uid uid working working working pressure: pressure: pressure: Models EC11xx and EC12xx 300 psi 2.07 MPa, 20.7 bar Models EC21xx and EC22xx 200 psi 1.38 MPa, 13.8 bar [...]

  • Page 30

    Graco Graco Graco Standard Standard Standard Warranty Warranty Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warran[...]