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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Graco 715, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Graco 715 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Graco 715. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Graco 715 should contain:
- informations concerning technical data of Graco 715
- name of the manufacturer and a year of construction of the Graco 715 item
- rules of operation, control and maintenance of the Graco 715 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Graco 715 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Graco 715, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Graco service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Graco 715.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Graco 715 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
Instructions Dispensit 71 5 Usage State ment – Depending o n valve configuratio n this valve can be used to dispense t he following: Acrylics • Urethanes • Lubricants • UV Curables • Silicone Oi l • RTV Silicone • Seala nts • Epoxies • Greases • Filled Mat erial s • Heat Sink Compounds Important Safety Instru ctions Read a[...]
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Page 2
2 DISPENSIT ® MODEL 715 DISPENSE VALVE OPERATING & MA INTEN ANCE MA NU A L General Information ................................................................................... 3 Safety Information ..................................................................................... 3 Illustration References .................................[...]
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Page 3
3 GENERA L INFORMAT ION The Model 715 Dispe nse Valve is an On/Of f valve designed for a cont inuous flow of viscous m ate r ial through a dispense needle in automatic, sem i-autom atic or manual applications. It is sh ipped com plete with the following: Model 715 Dispense Valve Two 3 foot (.9 m ) sections of pneum atic air line Seal Ki[...]
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Page 4
4 DESCRIPTION OF OPERA TION 1. The norm al “ready” state of the s y stem is as follows: The material supp ly line is filled with dispensable m aterial. The s y stem has been p urged, filling the valve with material up to the Spool (2). The Spool (2) is seate d in the lower Posipak Seal (6). 2. The dispense c ycle begins when the con[...]
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Page 5
5 SETUP PROCED URE MOUNTING DISPENSE VALVE Mounting holes are dr illed through th e valve bod y. The valve m ay be tilted to a m aximum of 60 degrees from the vertical depending on the application. A IR CONTROLLER Operation of the Mode l 715 Dispense Valve re quires a controller th at can provide the follo wing: A minim um of 0.5 SCFM (2.3 cm 3[...]
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Page 6
6 OPERA TING PROCEDU RES WET CUP LOADING Some models are equipped with a wet cup around the Spool (2) t o keep it wetted. This helps prevent cur ing or crystallization of m aterial on the spool and conse quent prem ature seal failure. Fi ll the wet cup with a compatible self-leveling m aterial prior to operati on if your valve is so equ ipped. WET [...]
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Page 7
7 PERIODIC M A INTENANCE DISPENSE NOZZLE/NEEDLE REPLACEMENT If no m aterial or reduced volumes of material come out of the dispense nozzle/needle it m ay be partiall y or completely clogged. C lean with water or s ol vent depending on th e material dispe nsed. A fine wire, used cautiously, will help op en clogged needles. R eplace the noz zle or ne[...]
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Page 8
8 MODEL 715 GENERAL ILLUSTRA TION 1 AIR CYLINDER A SSEMBLY 2 SPOOL 3 MATERIAL INLET 4 ADAPTER 5 NOZZLE (som e models) 6 POSIPAK SEAL (2 pi eces m ost models, 4 pieces som e models) 7 O-RING 8 SCREW 9 SEAL RETAINE R 10 ELBOW 11 ELBOW 12 NEEDLE (som e models)[...]
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Page 9
9 PERIODIC M A INTENANCE DISASSEMBLY - AIR CYLINDER ASSEMBLY Re fer to the illustr ation on the next page a nd the drawings in the back of this m anual for your e xact m odel. 1. Turn off the air sup ply and disconnect the air lines. 2. Turn off the m aterial supply and rem ove the material li ne from the Material Inl et (3). 3. Remove the val ve f[...]
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Page 10
10 MODEL 715 AIR CYLINDER A SSEMBLY ILLUSTRATION 1 AIR CYLINDER BOD Y 2 END CAP 3 SNUFF-BACK ADJU STMENT KNOB 4 PISTON 5 PISTON ROD 6 ELBOW 8 SCREW,#6-32 x 5/1 6 9 SCREW,#6-32 x ½ 11 SCREW,#10-24 x 1/ 2 12 O-RING 13 O-RING 14 O-RING 15 LOCK W ASHER[...]
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Page 11
11 TROUBL ESHOOTING If operating diff iculties are encountered, re view the s y m ptom s below. With each pr oblem there are one o r more possible causes that sh ould be investigat ed to resolve the si tuation. NOTHING H APPENS - If absolutel y nothing happens when trying to c ycle the Dispense Head, check the electric pneumatic power. Ch eck the f[...]
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Page 12
12 MODEL 715 RECO MMENDED SPA RE PART S Note: These parts are routine suppl y items or wear parts not cov ered by wa rranty for normal w ear. Quantity Description Part Number 1 SEAL KIT,715 see assembly draw ing for part number 1 SPOOL see assembly draw ing for part number 1 PISTON ROD see assembly draw ing for part number ** KRYTOX 203GPL A SSEMBL[...]
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Page 13
13 GENERA L GUIDELINES F OR O-RINGS A ND U-CUP SEALS Sizes and materia ls of construction for O -rings and U -cup seals are se lected by Gr aco based on com patibility with the chemicals to which they will be expos ed. Solvents that m ay remove residual chem icals often have negative effects on the m echanical properties of O- rings and seals. O-Ri[...]
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Page 14
14 Graco warran ts all equipment refere nced in this do cument which is manufacture d by Graco and beari ng its name to be free from defects in material and wo rkmanship on the d ate of sale to the origina l purchas er for use. With the excep tion of any special, extend ed, or limited wa rranty published by Gra co, Graco w ill, for a per iod of twe[...]