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Table of contents for the manual
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Page 1
Instructions – Parts List GRACO INC.ąP .O. BOX 1441ąMINNEAPOLIS, MNą55440-1441 Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001 W ALL MOUNT OR FLOOR ST AND 4:1 Ratio, Glutton r Circulation Packages For heavy–duty , medium–volume circulation of fluids. 310564D Read warnings and instructions. See page 2 for T able of Contents and[...]
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Page 2
2 310564 T able of Contents List of Models 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W arnings 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Identification 5 . . . . . . . . . . . . . . . . . . . . . . . . Setup 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]
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Page 3
310564 3 Symbols W arning Symbol W ARNING This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions. Caution Symbol CAUTION This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions. W ARNING INSTRUCTIONS EQUIPMENT MISUSE HAZARD Equipment[...]
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Page 4
4 310564 W ARNING MOVING P ARTS HAZARD Moving parts, such as the air motor piston, can pinch or amputate your fingers. D Keep clear of all moving parts when starting or operating the pump. D Before servicing the equipment, follow the Pressure Relief Procedure on page 10 to prevent the equipment from starting unexpectedly . FIRE AND EXPLOSION HAZARD[...]
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Page 5
310564 5 Component Identification TI0957 Fi g . 1 Model 96A637 Shown KEY A Pump Inlet B Fluid Gauge and Dampener C Fluid Gauge Ball V alve D Fluid Filter E Filter Ball V alve F Fluid Drain V alve G Air Supply Inlet H Air Filter Side View J Fluid Surge T ank K Air Motor Master Air V alve L Air Regulator and Gauge M Pump Runaway Control V alve N Pump[...]
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Page 6
6 310564 Setup W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 10. Site Preparation Fig. 1. Relieve system pressure. For installing any one of the packages listed in this manual, select a site with at least 5 ft (1.5 m) overhead clearance for the wal[...]
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Page 7
310564 7 Setup W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 10. W all Mount installation of the Circulation Package Fig. 1. The circulation package consists of the pump mounted on the wall mount frame. Also on the wall mount frame are air filter ,[...]
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Page 8
8 310564 Setup Connect the Fluid Lines Fig. 1. Connect system fluid supply line to the circula- tion package at fluid supply inlet (A). Close filter ball valves (E) to isolate the circulation package from the main fluid supply line. Connect circulation package to the system fluid return line at fluid return outlet (T). Close fluid return valve (U) [...]
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Page 9
310564 9 Setup Grounding W ARNING FIRE AND EXPLOSION HAZARD Before operating the circulation pack- age, ground the system as explained below . Also read the section FIRE AND EXPLOSION HAZARD on page 4. 1. Pump: use the ground wire and clamp (A, sup- plied). See Fig. 3. Loosen the grounding lug lock- nut (W) and washer (X). Insert one end of the gro[...]
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Page 10
10 310564 Operation Pressure Relief Procedure W ARNING PRESSURIZED EQUIPMENT HAZARD The system pressure must be manually relieved to prevent the system from starting or spraying acci- dentally . T o reduce the risk of an injury from acci- dental spray from the gun, splashing fluid, or moving parts, follow the Pressure Relief Proce- dure whenever yo[...]
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Page 11
310564 11 Operation TI0957 Fi g . 4 Model 96A637 Shown Side View 23 Ref 5 14 Ref BB AA CC DD W Y 23 14[...]
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Page 12
12 310564 Operation Starting and Adjusting the Pump 1. Fig. 4. Open all fluid shutoff valves (5–two). Make sure Air Regulator (CC) is fully closed. 2. Open the spray gun at the last gun station and keep it open while starting the pump. 3. Open the bleed-type master air valves (W , AA). 4. Slowly open air regulator (CC) until the pump starts. The [...]
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Page 13
310564 13 Maintenance Preventive Maintenance Schedule The operating conditions of your particular system determine how often maintenance is required. Estab- lish a preventive maintenance schedule by recording when and what kind of maintenance is needed, and then determine a regular schedule for checking your system. Flushing W ARNING FIRE AND EXPLO[...]
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Page 14
14 310564 Maintenance Air Filter Service 1. Fig. 4. Every day , drain contaminants from the bowl before reaching the baffle level by opening the drain at the bottom of the bowl (BB). W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 10. 2. Clean the ai[...]
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310564 15 T roubleshooting W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure (page 10). For pump service see pump manual. Problem Cause(s) Solution(s) Pump output low on both strokes Restricted air or hydraulic lines Clear any obstructions; be sure all valves [...]
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Page 16
16 310564 Parts Right Hand Mount Model: 96A637 4:1 Ratio, Glutton Pump TI0957 11 13 14 14 5 4,3 24 5,4,3 14 19 53,21,20 12,4,3 22 13 51 7 35 50 36 45 43 4,3,2 1 15 16 17 23 3,4 14 Ref Ref 5 Detail A Detail A 51 Ref 50 Ref 49 48 47 46 Ref 43 Ref 37,38,39 42 35 10 46 31 52 25,26,27 32,33,34 30 44 54[...]
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Page 17
310564 17 Parts Right Hand Mount Model: 96A637 4:1 Ratio, Glutton Pump Ref Part No. No. Description Qty Ref Part No. No. Description Qty 1 618216 FRAME, wall/floor stand mount 1 2 618217 MANIFOLD, surge tank discharge 1 3 51A297 CLAMP , sanitary , sst, 1–1/2” 6 4 516320 GASKET ,1” tube 6 5 515563 BALL V AL VE, paint service 2 7 155470 UNION, [...]
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Page 18
18 310564 Parts Left Hand Mount Model: 96A638 4:1 Ratio, Glutton Pump TI0958 11 13 14 14 5 3,4 24 3,4,5 14 19 20,21,53 3,4,12 22 13 51 7 35 50 36 45 43 2,3,4 1 15 16 17 23 3,4 14 Ref 5 Ref Detail A Detail A 51 Ref 50 Ref 49 48 47 46 Ref 43 Ref 37,38,39 42 35 10 46 31 52 25,26,27 32,33,34 30 44 54 54[...]
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Page 19
310564 19 Parts Left Hand Mount Model: 96A638 4:1 Ratio, Glutton Pump Ref Part No. No. Description Qty Ref Part No. No. Description Qty 1 618216 FRAME, wall/floor stand mount 1 2 618217 MANIFOLD, surge tank discharge 1 3 51A297 CLAMP , sanitary , sst, 1–1/2” 6 4 516320 GASKET ,1” tube 6 5 515563 BALL V AL VE, paint service 2 7 155470 UNION, s[...]
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Page 20
20 310564 Parts Right Hand Mount Dual Filter Model: 96A938 4:1 Ratio, Glutton Pump TI0959 11 13 14 14 5 4,3 24 5,4,3 14 19 53,21,20 12,4,3 22 13 51 7 35 50 36 45 43 4,3,2 1 15 16 17 23 3,4 14 Ref Ref 5 Detail A Detail A 51 Ref 50 Ref 49 48 47 46 Ref 43 Ref 37,38,39 42 10 46 31 52 25,26,27 32,33,34 30 44 35 54[...]
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Page 21
310564 21 Parts Right Hand Mount Dual Filter Model: 96A938 4:1 Ratio, Glutton Pump Ref Part No. No. Description Qty Ref Part No. No. Description Qty 1 618380 FRAME, wall/floor stand mount, rh 1 2 618217 MANIFOLD, surge tank discharge 1 3 51A297 CLAMP , sanitary , sst, 1–1/2” 6 4 516320 GASKET ,1” tube 6 5 515563 BALL V AL VE, paint service 2 [...]
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Page 22
22 310564 Parts Left Hand Mount Dual Filter Model: 96A939 4:1 Ratio, Glutton Pump TI0960 11 13 14 14 5 3,4 24 3,4,5 14 19 20,21,53 3,4,12 22 13 51 7 35 50 36 45 43 2,3,4 1 15 16 17 23 3,4 14 Ref 5 Ref Detail A Detail A 51 Ref 50 Ref 49 48 47 46 Ref 43 Ref 37,38,39 42 10 46 31 52 25,26,27 32,33,34 30 44 35 54[...]
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Page 23
310564 23 Parts Left Hand Mount Dual Filter Model: 96A939 4:1 Ratio, Glutton Pump Ref Part No. No. Description Qty Ref Part No. No. Description Qty 1 618381 FRAME, wall/floor stand mount, lh 1 2 618217 MANIFOLD, surge tank discharge 1 3 51A297 CLAMP , sanitary , sst, 1–1/2” 6 4 516320 GASKET ,1” tube 6 5 515563 BALL V AL VE, paint service 2 7[...]
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Page 24
24 310564 Parts Single Mount Floor Stand, Model 618613 Model 618613 9/16 in. (4) places 3/8 in. (8) places TI0999[...]
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Page 25
310564 25 Parts Dual Mount Floor Stand, Model 618314 Model 618314 9/16 in. (4) places 3/8 in. (8) places TI1000[...]
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Page 26
26 310564 T echnical Data 4:1 Ratio Glutton Pumps Category Data Maximum Fluid Working Pressure 2.4 MPa, 24.5 bar (350 psi) Air Operating Range 0.17–0.6 MPa, 1.7 – 6.2 bar (25 – 90 psi) Fluid Flow at 60 Cycles per Minute 21.2 liter/min (5.6 gpm) Cycles Per Liter (gallon) 2.7 (10.4) Maximum Recommended Pump Speed 60 cycles per minute Wetted par[...]
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Page 27
310564 27 Notes[...]
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Page 28
28 310564 Dimensions Mount the circulation package so the top of the bracket is 5 to 6 ft (1.5 to 1.8 m) above the floor . 1 Ensure that there is 5 ft (1.5 m) overhead clearance for wall mounted systems and at least 7 ft (2.1 m) for floor mounted systems. 2 1 2 Model 96A637 Shown TI0957[...]
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Page 29
310564 29 Mounting Hole Layout 1 Check th at th e wal l fr ame is level before bolting it to the wall. 2 Mount the wall frame so the top edge is 5 to 6 ft (1.5 to 1.8 m) above the floor . 2 27.0 in. (685.8 mm) W all Frame 618313 1 3/8 in. (8) places 0.5 in. (12.7 mm) 31.0 in. (787.4 mm) 3.0 in. (76.2 mm) 25.0 in. (635.0 mm)[...]
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Page 30
30 310564 Graco Standard W arranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the [...]