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Graco GC-1392 manual

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Table of contents for the manual

  • Page 1

    Operation MCG-SSP GC-1392 Z Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. Multi-Color Gel-Coat System For use with Polyester Resin and Gel-Coat 0D[LPXPÀXLGZRUNLQJSUHVVXU H SVL03DEDU ?[...]

  • Page 2

    Contents W arnings W arnings ...................................................................................................................... ...................................... 3 Important Safety Information .................................................................................................. ............................ 5 Gr[...]

  • Page 3

    GC-1392Z 3 9CTPKPIU The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure- VSHFL¿FULVN5HIHUEDFNWRWKHVHZDUQLQJV $GGLWLRQDOSURGXFWVSHFL¿F[...]

  • Page 4

    4 GC-1392Z 9#40+0) SKIN INJECTION HAZARD +LJKSUHVVXUHÀXLGIURPJXQKRVHOHDNVRUUXSWXUHGFRPSRQHQWVZLOOSLHUFHVNLQ7KLVPDORRN OLNHMXVWDFXWEXWLWLVDVHULRXVLQMXUWKDWFDQUHVXOWLQDPSXWDWLRQ Get immediate surgical treatment. • Do not point gun at anyon[...]

  • Page 5

    GC-1392Z 5 Important Safety Information Methyl Ethyl Ketone Peroxide (MEKP) MEKP is among the more hazardous materials found in commercial channels. Proper handling of the “unstable (reactive)” chemicals presents a GH¿QLWHFKDOOHQJHWRWKHSODVWLFVLQGXVWU 7KH KLJKOUHDFWLYHSURSHUW[...]

  • Page 6

    6 GC-1392Z This equipment needs to be grounded. Ground the dispense gun through connection to an *ODV&UDIWDSSURYHGJURXQGHGÀXLGVXSSOKRVH &KHFNRXUORFDOHOHFWULFDOFRGHDQGUHODWHGPDQXDOV for detailed grounding instructions of all equipment in WKHZRUNDUHD?[...]

  • Page 7

    1. Remove the cap plugs from the bottom inlet of each material pump. 2. Attach one end of the green material hoses to the SXPSLQOHWVDQGDWWDFKWKHRWKHUHQGWRWKHSLFNXS tubes and place them in the material drums. 2. 4. 3. $WWDFKWKH³¿WWLQJ´HQGRIWKHUHFLUFXODWLRQKR[...]

  • Page 8

    Set-Up 6. Connect a main air supply to system. (GlasCraft recommends a minimum of 3/8”dia. airline.) 7. Securely attach clamp assembly , P/N 17440-00, to permanently grounded rod or pipe and to the slave pump. 8. )LOO/XEH&XSDWWKHWRSRIÀXLGVHFWLRQKDOIòIXOO of suitable pump lube. 8 GC-1392Z TO SL[...]

  • Page 9

    Additional Color Installation Instructions When adding “ODD” number colors (i.e. third color , ¿IWKFRORU HWFRXZLOOQHHGRQH+DUGZDUH.LWDQG RQH)OXLG6HFWLRQ.LW :KHQDGGLQJ³(9(1´QXP[...]

  • Page 10

    5. Assemble material valve and Q.D. Fitting onto material Hose. 6. Install Material Hose, Recirculation Hose, and Mate- ULDO3LFN8S.LW31*$0 %HFHUWDLQWKDWDOO¿WWLQJVEROWVDQGQXWVDUHWLJKWHQHG VHFXUHOEHIRUHRSHU[...]

  • Page 11

    GC-1392Z 11 Set-Up REVISION Y * * * * * * * * * * 22349-00-00 Guard Kit[...]

  • Page 12

    12 GC-1392Z 7 RUHOLHYHÀXLGDQGDLUSUHVVXUHV 1. Push down Y ellow slide valve, P/N 21402-00 to bleed RIIDLUWRVVWHP 2. Open P/N 21228-00 on catalyst pump to recirculation position. 2SHQ31 RQERWWRPRIPDWHULDOSX[...]

  • Page 13

    Start-Up 5HIHUWRVSHFL¿F8VHU0DQXDOVIRUGHWDLOHG component start-up and shut-down instructions. Before Operating the System 1. 0DNHVXUHDOOKRVHFRQQHFWLRQVDUHWLJKWDQGVHFXUH 2. 0DNHVXUHWKHEDOOYDOYHVRQWKHPDQLIROGDUHRII and all of the regulators are dialed down to zero. ?[...]

  • Page 14

    Start-Up 4. Dial up 90-100 psi of pressure at solvent regulator . 5. Using a proper collection container , open solvent ÀXVKYDOYHDWWKH,1'JXQ(QVXUHWKDWRXKDYH SURSHUVROYHQWÀXVKLQJDWWKHJXQ Catalyst 5. While continuing to hand p[...]

  • Page 15

    Start-Up Gel-Coat 1. Open ball valve at material regulator . 2. With the roller cam still unattached from slave pump OLQNDJHDUPVORZOEHJLQWRGLDOXSSUHVVXUHDW material regulator . Between 5-15 psi, the pump will EHJLQWRFFOH7KHSXPSZLOO[...]

  • Page 16

    Start-Up Color Change Procedure 1. 7 XUQ $LU&RQWURO9 DOYHFORFNZLVHWR³&2/25 CHANGE” position. 2. T urn Material V alve, P/N 21 192-00, from Material Hose to Recirculating Hose (handle in vertical position). This will relieve pressure on Material Hose. 3XPSZLOOFFOHWRGRZQVWURNHDQGVWRS Once the pump[...]

  • Page 17

    Start-Up 0DWHULDO9 DOYH0867UHPDLQLQWKH³2))´SRVLWLRQZKHQ QRWLQXVHWRSUHYHQWPDWHULDOIURPOHDNLQJRXWRIKRVH :KHQQRWLQXVH0DWHULDO+RVHVKRXOGEHFRLOHGDQG VWRUHGLQDVDIH?[...]

  • Page 18

    Start-Up 17. 7 XUQ0DWHULDO9 DOYHRQEDFNRI*XQWR³2Q´ position. 18. Color Change Procedure is now complete and normal spray operations may continue. 14. T urn the catalyst slave pump yellow ball valve to the open position. 15. Hand prime the pump until a steady stream of catalyst ÀRZVEDFNWRWKHERWWOH 16. Clos[...]

  • Page 19

    Shut-Down Shut-Down Instructions 1. T urn the “On/Off” Ball V alves on the Air Manifold to their “Off” position. 2. T urn catalyst yellow ball valve, P/N 21228-00 to Open / Recirculation position to dump psi. and close the valve. 2. Pressure should be maintained on the material hose. 6HH6SUD*XQ8VHUPDQXDOIRUSURSHUVKXW?[...]

  • Page 20

    Parts MCG 20300-00 MCG 20300-20 Part 1XPEHU Description 20300-00 0&*8QLWZ0DWHULDO3XPSV 17440-00 Grounding Clamp Assembly GC-1392 User Manual GAM-268-01 0DWHULDO3XPS3LFN8S.LW LP A-147-2150 Spray T ip Part 1XPEHU Description 20300-20 0&*8QLWZ[...]

  • Page 21

     $VVHPEO'UDZLQJV REVISION Y 0&*8QLW $VVHPEO GC-1392Z 21[...]

  • Page 22

     $VVHPEO'UDZLQJV REVISION Y 0&*8QLW $VVHPEO 22 GC-1392Z[...]

  • Page 23

    GC-1392Y 23  $VVHPEO'UDZLQJV REVISION Y 0&*8QLW $VVHPEO[...]

  • Page 24

     $VVHPEO'UDZLQJV 24 GC-1392Z REVISION Y O-RING CJ-154 * * * 0&*8QLW $VVHPEO[...]

  • Page 25

    REVISION Y Part 1XPEHU Description AM-500-02 5” AIR MOTOR CJ-153 O-RING GAM-268-01 PICK-UP TUBE LP A-163 CAM FOLLOWER LP A-165 CA T AL YST JUG LP A-169 BOTTLE SUPPORT MPB-208 AIR FIL TER P 3 3 - 1 9 E X H A U S T S I L E N C E R S M S E R V I C E M A N U A L SSP-1 12 PLA TE EXTENSION SSP-1 13 PLA TE ADAPTER SSP-1 14 SLA VE SLIDER SSP-1 15 SLA VE [...]

  • Page 26

    Part 1XPEHU Description 7733-17 HEX NUT 7734-06 LOCK WASHER 7734-07 LOCK W ASHER 7734-10 LOCK WASHER 7734-12 LOCK WASHER 7957-32C SCREW 7957-64C SCREW 81 15-03 PIPE FITTING 8155-48C SCREW 8156-24C SCREW 8156-32C SCREW 9672-12 PIPE FITTING 9704-1 1 TUBING 9944-24C SCREW 9944-32C SCREW 9945-32C SCREW 9945-48C SCREW 9955-24C SCREW 9955-56C SCREW REVIS[...]

  • Page 27

    REVISION S  $0 $LU0RWRU $VVHPEO 6XE$VVHPEO'UDZLQJV GC-1392Z 27[...]

  • Page 28

    REVISION DD 20240-00 Fluid Section Part 1XPEHU Description Qty . FM-507 V AL VE SEA T 2 GAM-176 RET AINING RING 1 1 1021-23 PIPE PLUG 1 1 1021-24 PIPE PLUG 1 13867-49 O-RING 2 13867-50 O-RING 1 13867-51 O-RING 1 13867-56 O-RING 1 14626-00 FITTING 1 14626-01 FITTING 1 19830-00 SURGE CHAMBER 1 19832-00 FOOT V AL VE HOUSING 1 19833-00 V AL VE FOOT SP [...]

  • Page 29

    REVISION D 22029-00 Fluid Section Part 1XPEHU Description Qty . 13867-30 O-RING 1 13867-56 O-RING 3 19633-00 COMPRESSION SPRING 1 20448-00 TIE ROD 4 20484-48C SCREW 4 21235-01 PUMP BASE 1 21255-01 UPPER SUPPORT W ASHER 1 21256-00 PUMP HEAD 1 21257-00 PUMP CYLINDER 1 21258-00 PUMP SHAFT 1 21260-00 SPRING 1 21261-00 SST BALL 1 21263-00 PISTON GUIDE 1[...]

  • Page 30

    REVISION D Part 1XPEHU Description Qty . 20394-00 PICK-UP TUBE 1 20395-00 ELBOW FITTING 1 20397-01 MESH FIL TER 1 20398-02 MA TERIAL HOSE 1 GAM-268-01 Material Pick-Up Kit 6XE$VVHPEO'UDZLQJV 30 GC-1392Z[...]

  • Page 31

    REVISION N Part 1XPEHU Description Qty . LP A-167-1 BOTTLE 1 LP A-172 SCREEN 1 LP A-176 CAP 1 21039-00 TUBE ADAPTER 1 21040-00 ELBOW FITTING 1 21044-01 SEAL 1 21045-01 HEX NUT 1 9704-1 1 TUBING 5 LP A-165 Catalyst Bottle 6XE$VVHPEO'UDZLQJV GC-1392Z 31[...]

  • Page 32

    *ODV&UDIWUHFRPPHQGVWKHXVHRI 7*&)53 722/*81&/($1(5IRU  !FOHDQLQJRIVSUDJXQVVSUDWLSVUROOHUV brushes, hoses, etc. ...as well as any general shop FOHDQ?[...]

  • Page 33

    AAC TUBING ATOMIZE TUBING 22353-00 Indy X Gel-Coat Gun Accessories GC-1392Z 33[...]

  • Page 34

    AAC TUBING ATOMIZE TUBING 22353-01 Indy X Gun 22352-00 With Chopper Option B-410 Accessories 34 GC-1392Z[...]

  • Page 35

    AAC TUBING ATOMIZE TUBING 22354-00 LP A2 Gun With 3WPG-10-K Chopper Option Accessories GC-1392Z 35[...]

  • Page 36

    SOLVENT AIR SOLVENT AAC TUBING 22351-00 Indy Gel-Coat Gun With Bolt On Accessories 36 GC-1392Z[...]

  • Page 37

    SOLVENT AAC TUBING SOLVENT AIR B-410 * ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ * * * * * * * TOP VIEW ~ 22351-01 Indy Gel-Coat Gun With Screw On * 22352-00 With Chopper Option ~ Accessories GC-1392Z 37[...]

  • Page 38

    127(5HPRYH&KRSSHUPRXQWLQJDVVHPEODQGSODFH&VHWVFUHZLQPLGGOHWDSSHG KROH86(/2&7,7(0(',80675(1*7+72.((3 )520/($.,1* 5HDVRQ7 RUHPRYHH[WUDZHLJKWDQGEXO[...]

  • Page 39

    22356-02 Formula X Gun Accessories GC-1392Z 39[...]

  • Page 40

    T echnical Data Category Data 0D[LPXP)OXLG:RUNLQJ3UHVVXUH 1300 psi. (9 MPa, 90 bar) 0D[LPXP)OXLG:RUNLQJ3UHVVXUH 2000 psi (14 MPa, 138 bar) Maximum Air Inlet Pressure 100 psi (0.7 MPa, 7 bar) T ypical Flow Rate of Pattern Guns Refer to gun manual Maximum Fluid T empe[...]

  • Page 41

    Notes GC-1392Z 41[...]

  • Page 42

    Graco Ohio Standard W arranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from GHIHFWVLQPDWHULDODQGZRUNPDQVKLSRQWKHGDWHRIVDOHWRWKHRULJLQDOSXUFKDVHUIRUXVH:LWKWKHH[FHSWLRQRIDQVSHFLDO exten[...]