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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Graco ti1109, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Graco ti1109 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Graco ti1109. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Graco ti1109 should contain:
- informations concerning technical data of Graco ti1109
- name of the manufacturer and a year of construction of the Graco ti1109 item
- rules of operation, control and maintenance of the Graco ti1109 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Graco ti1109 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Graco ti1109, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Graco service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Graco ti1109.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Graco ti1109 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
Instr uctions-P ar ts AirPr o ™ Siphon Feed Air s pra y Gun 312578J ENG Con ventional, HVLP , and compliant guns f or specialty industrial applications. For pr ofessional use only . 100 psi (0.7 MP a, 7 bar) Maximum Air Inlet Pressure See page 2 f or model inf or mation. Impor tant Safety Instructions Read all warnings and in str uctions in this [...]
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Page 2
Models 2 312578J Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Gun Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Conv ention al Guns . . . . . . . . . . . . . . . . . . . . . . . 4 HVLP Guns . . . . . . . .[...]
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Page 3
Warnings 312578J 3 Wa r n i n g s The f ollowing w ar nings are for the setup , use, grounding, maintenance, and repair of this equipment. The e xclamat ion point symbol aler ts you to a general warning and the hazard symbols ref er to procedure-specif ic r isks. Ref er back to these w ar nings. Additional, product- specific warnings ma y be f ound[...]
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Page 4
Gun Selection 4 312578J Gun Selection Con ventional Guns Excellent atomizati on and high production rates typically with some reduction in tr ansf er efficiency . HVLP Guns An HVLP gun is a high transf er efficiency gun which limits the air pre ssure at the air cap to 10 psi (0.07 MP a, 0.7 bar) maximum. In some areas, an HVLP gun is required f or [...]
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Page 5
Setup 312578J 5 Setup 1. Shut off the air supply . 2. Install a shut off valv e (not supplied) down- stream of the air regu lator to shut off gun air . 3. Install an inline air filter (not supplie d) to clean and dr y t he gun air supply . 4. Connect a clean, dr y , filtered air supply to the air inlet fitting. See F IG . 1. 5. Connect fluid cup to[...]
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Page 6
Setup 6 312578J Adjust Spra y P attern 1. Rotate the air cap to achie ve desired spr ay patter n. See F IG . 2 2. T o achiev e full f an patter n, open the air control v alve b y tur ning the knob fully coun- terclockwise . See F IG . 3. 3. T o create a round patte r n, tur n the patter n air off b y tur ning the air control valv e fully clockwise [...]
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Page 7
Operation 312578J 7 Operation Pressure Relief Pr ocedure 1. T ur n off the gun air supply . 2. T r igger the gun to reliev e pressure . Appl y Fluid 1. Fill the cup with materi al. Do not fill past the shoulder on cup . 2. T ur n on the shop air to the gun. Set atomizing pressure with the gun fully trigg ered. 3. Adjust the patter n siz e and shape[...]
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Page 8
Daily Gun Maintenance 8 312578J Dail y Gun Maintenance General T asks Fo l l o w t h e Pressure Relief Pr ocedure , page 7. • F requently lubr icate the gun moving par ts with a drop of non-silicone oil. • Do not disassemble the spr ay gun if y ou are having a spr ay pattern problem. See T r oubleshooting , page 10, f or inf or mation on how to[...]
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Page 9
Daily Gun Maintenance 312578J 9 Clean Nozzle and Air Cap 1. Remov e air cap (13), trigger gun, remov e nozzle (11), and soak both in a compatible cleaning solution. 2. Clean air cap , nozzle, and front of the gun with a soft-bristle br ush dipped into com- patible solv ent. Do not use a wire brush or metal tools. 3. Use a soft implement, such as a [...]
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Page 10
Troubleshooting 10 312578J T r oubleshooting Prob lem Cause Solution Spra y P atter n Nor mal patter n. No action necessar y . Spra y P atter n Dir ty or damaged air cap or fluid nozzle. Rotate air cap 180°. If patter n f ollows air cap , problem is in air cap (13). Clean and inspect. If pat- ter n is not corrected, replace air cap . If patter n d[...]
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Page 11
Troubleshooting 312578J 11 Will not spra y Cup is empty . Fill cup . Fluid control v alve (8) turned too f ar clockwise . Adjust v alve (8) countercloc kwise. Excessiv e air blo wing back Loose fluid nozzle (11). T ighten fluid nozzle (11). Damaged fluid nozzle seal (19). Replace seal (19). Excessiv e air leak behind trigg er . W or n u-cups/air va[...]
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Page 12
Repair 12 312578J Repair See Pa r t s , page 14, for callout ref erences. Disassembl y 1. Unscrew retaining r ing (14) to remov e air cap (13b). Check o- r ings (13a and 13c) and replace if necessar y . 2. T r igger gun while unscr ewing nozzle (11) to pre vent needle damage . 3. Check o-ring (19) and replace if necessar y . 4. Remov e fluid contro[...]
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Page 13
Repair 312578J 13 Reassembl y 1. Install air control v alve assemb ly (5) with v alve turned fully counterclockwise to out- er most position. T orque to 8 5-90 in-lb (9.6-10.2 N•m). 2. Install air inlet v alv e assemb ly (27) with v alve turned fully counterclockwise to out- er most position. T or que to 205-215 in-lb (23.2-24.3 N•m). 3. Lubric[...]
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Page 14
Parts 14 312578J Pa r t s ti11225a 20 6 5 28 20 7 8 6 8 13c 11 19 21 18 1 9 13b 14 13a 15 2 3 36 27 23 26 9a 9b 9c 22 17 16 10 3 7 1 3 3 3 10 3 3 3 4 4 3 11 11 10 3 Pull trigger bef ore installing nozzle (11). Inser t spreader (15) with tapered end facing rear of gun. Inser t u- cup (16) with open end f acing front of gun. Apply lubricant. Apply lo[...]
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Page 15
Parts 312578J 15 ★ Included in Gun Repair Kit 289790. ✖ Included in T r igger Repair Kit 289143 (contains 5 of each par t). + Included in Needle P acking Repair Kit 289455 (contains 5 of each par t). * Included in Air V a lve Repair Kit 289408. ◆ Included in Air Cap Seal Kit 289791 (contains 5 of each P ar t). ✓ Included in Retaining Ring K[...]
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Page 16
Repair Kits 16 312578J Repair Kits Without Siphon Cup With Siphon Cup Needle Tips Model Spray T ype Nozzle Size in. (mm) Air Cap Kit (13a-13c) Nozzle Kit (11, 19) Needle Assembl y Kit (9a-9c) Needle/ Nozzle Kit (9a-9c, 11, 19) Needle Tip Kit (9c, 5-pac k) 289991 Conv entional 0.055 (1.4) 289769 289560 289788 289487 288984 289992 Conv entional 0.070[...]
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Page 17
Accessories 312578J 17 Accessories Repair Kits Air V alves T est Gauges Cleaning Kit Hoses Cups 3M ™ PPS ™ Cups and Accessories Tips P ar t No. Description 289455 Needle P acking Repair Kit 289790 Gun Repair Kit 289791 Air Cap Seal Kit 289143 T r igger Repair Kit 289408 Air V alv e Repair Kit 289079 Retaining Ring Kit 24C269 Fluid Inlet Fitting[...]
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Page 18
Accessories 18 312578J[...]
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Page 19
Technical Data 312578J 19 Te c h n i c a l D a t a * Produces 10 psi (0.07 MP a, 0.7 bar) spra ying pressure at air cap . ** All readings were tak en with th e fan v alv e fully open (fan full size) at the assumed operator position. Sound pow er wa s tested per ISO 9614-2. Maximum Air Inlet Pressur e . . . . . . . . . . . . . . . . . . . . . 100 ps[...]
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Page 20
All written and visual data cont ained in this document reflec ts the lat est product information available at the time of publication. Graco reserve s the right to make changes at any t ime without notice. Original instructions. This manual contains English. MM 3125 78 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, K[...]