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Graco ti13586a manual

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Table of contents for the manual

  • Page 1

    Instruction s-P ar ts A utomatic AirPr o ® Spra y Guns 313516G EN Con ventio nal, HVLP , and Compliant guns for spray ing paints and coatings. For prof essional use onl y . See pa ge 2 f or mo del inf or mat ion. 100 ps i (0.7 MP a, 7 bar) M axim um W o rking Fluid Pressure 100 psi ( 0.7 MP a , 7 bar) Maximum Working A ir Pressure Impor tant Safet[...]

  • Page 2

    Model s 2 313516G Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Selection Cha rts . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Air Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Installation [...]

  • Page 3

    Warn ings 313516G 3 Wa r n i n g s The f ollowi ng w arnings are f or the se tup , use, g roun ding, m aintenan ce , and re pair o f this equip- ment. The e xclamatio n poin t symbol al er ts y ou to a gener al warning an d the ha zard symb ol ref ers to pro cedure-spe cific risk. Ref er bac k to these wa r nings . Additi onal, pr oduct-spe cific w[...]

  • Page 4

    Warnings 4 313516G PRESSURIZ ED EQUI PMENT HAZARD Fluid fro m the gu n/dispen se v alv e, lea ks, or ruptured components can splash in the ey es or on skin and cause serious injury . • F ollow Pressure Relief Pr ocedure in t his man ual, when y ou stop spra ying and before clea ning , checking , or ser vicing e quipm ent. • Tigh ten all f luid [...]

  • Page 5

    Selection C harts 313516G 5 Select ion Char ts TERMS Light Fluid : Up to 18 seconds with No . 2 Zahn cup (20 ce ntipoise) Medium Fluid :19 to 28 second s with No . 2 Zahn cup (20-64 centipoi se) Heavy Fluid : Gr eater th an 28 seco nds wit h No . 2 Zahn cu p (g reater than 64 centip oise) -- 2.8 V ol atile Organi c Compounds, High-so lid P olyureth[...]

  • Page 6

    Selectio n Charts 6 313516G High W ear Ap plications ✠ Needle t ip and noz zle e xit constructed fr om tungsten carbide . W ood Ap plications Gun Selection HVLP Guns An HVLP g un is a high tr ansf er efficiency gu n that l imits the air pressu re at th e air cap to 10 psi (0.07 MPa, 0.7 bar) maximum. In some areas , an HVLP gun is r equir ed f or[...]

  • Page 7

    Selection C harts 313516G 7 Con v entional Guns An air spra y gun has e x cellent at omizat ion and high pr oduction r ates typ ically wi th some reduction in tr ansf er efficiency . Pr oper Needle/Nozzle Selection The spr a y gun's needle/ nozzle kits r ange i n siz e to provide diff erent fluid flow r ates . As a general guid eline, use the [...]

  • Page 8

    Air Flow 8 313516G Air Flo w See the char t to de termine air consu mption. Ad d the ai r consum ption va lues sh own f or the a tom- izing a ir and fan air pressu res to ge t the tot al air c onsumptio n. For e x ample, air ca p 24B54 4 with 20 psi atomizin g air p ressure uses 3 scfm atomi zing ai r . A 30 psi f an inle t pressur e adds 5 scfm f [...]

  • Page 9

    Air Flow 313516G 9 * Maximum HVLP/Complia nt inlet manif old pres sure. 288863 10 (0.07 , 0.7) 2 10 (0.07, 0.7) 3 20 (0.14 , 1.4) 4 20 (0.14, 1.4) 5 30 (0.21 , 2.1) 5 30 (0.21, 2.1) 8 40 (0.28 , 2.8) 7 40 (0.28, 2.8) 11 50 (0.34 , 3.4) 9 50 (0.34, 3.4) 13 27* (0.19, 1.9 ) 5 42* (0. 29, 2.9) 11 289784 10 (0.07 , 0.7) 2 10 (0.07, 0.7) 2 20 (0.14 , 1.[...]

  • Page 10

    Inst allation 10 313516G Installa tion The A utomatic AirPro spra y gun can spra y most co atings or fini she s curr ently being us ed f or au tomoti v e, in dustrial, aer ospace , marine , wo od, plast ic and a rchitectur al appl icati ons, while easily ope rating from p aint deliv e r y sys- tems, such as pr essure pots o r remote pump s f or pro[...]

  • Page 11

    Installa tion 313516G 11 Install Air Fittin gs 1. Insta ll the suppli ed 1/4 in. tube fitti ng into the cylin der (CYL) ai r por t. 2. Inst all 3/ 8 in. tu be fit ting s into th e atomi za- tion (A TO M) ai r por t and the f an (F AN ) air por t. Ground System The following g rou nding in stru ctions ar e mini- mum requiremen ts f or a system. Y ou[...]

  • Page 12

    Inst allation 12 313516G Mount Gun Reci pr ocat ing Ar m Ro d Moun t T o mount the gun on a reci procating arm rod [0.5 in. (13 mm) diameter ma ximum]: 1. Insert the mounting bar (A ) throu gh the hole in the man if o ld as sh o wn in F IG . 3. NO TE: Us e the 1/8 i n. al ignment pin (P) t o assist in or ientin g the gun . 2. Secur e the gun t o th[...]

  • Page 13

    Installa tion 313516G 13 Retr ofit Adapter Plate The retr ofit ada pter pl ate enab le s the manif old to be a ttached to a v ariety of b olt patterns. T o mount the gun usin g the retrofit adapt er plate (Kit 28 8197 ; See Ac cessories , page 34): 1. Mou nt adapt er pla te to ma nif old using th e three scre ws provided with the kit. (S ee F IG . [...]

  • Page 14

    Setup 14 313516G Setup Connect Air Line NO TE: • Y ou mu st instal l an ai r pressur e regu la- tor (F) on each gun ai r line to co ntrol air press ure to the gun . Se e F IG . 6. • If you r regu lated a ir sour ce does n ot hav e a filte r , insta ll an air fil ter (G) o n each ai r line to ensure a dry , clean air supply to the gun. Dir t and[...]

  • Page 15

    Setup 313516G 15 Flush Sp ra y Gun Bef ore running an y paint thro ugh the s pra y gun: 1. Flu sh the gun with a solv ent that is co mpat- ib le with the fluid to be spr a yed, using th e low est possi ble fl uid pressure and a grou nded metal containe r . 2. P e rf or m Pres sure Relie f Procedure ; see page 18. P osition Air Cap Air caps are f ac[...]

  • Page 16

    Setup 16 313516G Adjust Spray P attern Use the f luid p ressure re gulator to ad just the spra y gun flui d flo w . Some model s are equi pped with a fluid c ontrol k nob to m ak e pre - cise fluid flo w adju stments . F ollo w these steps to esta blish th e correct fluid flow a nd air flow: 1. T o achie ve d esired flo w , adjust the fluid flo w u[...]

  • Page 17

    Setup 313516G 17 NO TE: HVLP and Com plia nt Gun Li mits HVLP G uns: lo cal la ws ma y limit the maximum press ure to 10 psi (70 kPa, 0.7 bar) a t the ai r cap f or complia nce. S ee the tab le on page 7 f or maximum HVLP/Compliant manif old inle t press ures. T o mea sure pressu re at the air ca p , use t he appr opriate HV LP Pressur e V erifica-[...]

  • Page 18

    Operati on 18 313516G Operation Pressure Relief Procedure 1. T urn off all b leed type air v alv es and a ll othe r air an d flu id supp lies to the gun. 2. T rigger the gun int o a g round ed meta l w aste contai ner to relie ve air and f luid p res- sure. Appl y Fluid The spr a y gun has a b uilt-in lead and lag op er- ation. When tr igg ered, th[...]

  • Page 19

    Operatio n 313516G 19 Daily Gun Care NO TICE Meth ylene chloride w ith f or mic or pr opi- onic aci d is not recomm ended a s a flush - ing or c leani ng solvent with t his gun as it will damage alu minum and nylon compo- nents. NO TICE Solv ent left in gun ai r passage s could r esult in a poo r qualit y paint f inish. Do not use an y cleaning met[...]

  • Page 20

    Operati on 20 313516G General System Mainten ance •P e r f o r m Pressure Relief Proc edure , page 18. • Clea n the fl uid and air line filters d aily . • Che ck f or an y f luid leakag e from the gun and fl uid hos es. Tighten fi ttings o r replace equi pmen t as ne eded. • Flush the gun bef ore changing co lors and whenev er you are do ne[...]

  • Page 21

    Troubles hooting 313516G 21 T r oub leshooting NO TE: Check all possible remed ies in the trou- b leshooti ng charts befo re disassem b ling the gun. Some im prop er patt er ns ar e caus ed by the impr oper balanc e between ai r and f luid. Re fe r to Spra y P attern T roub leshooting , page 22. General T r oubleshooting Prob lem Cause Solution Flu[...]

  • Page 22

    Troub leshooti ng 22 313516G Spra y P at tern T roubleshooting Fluid needle will not trigger . Loose or mis sing fluid needle st op (29) or setscre w (30). Air leaking around pi ston (3). Swoll en piston o-ring (8). Insuffici ent air pressure o n trigger . Plug (19) is in incor rect fluid por t. Replace st op or tighte n setsc rew . Replace o-ring [...]

  • Page 23

    Service 313516G 23 Service NO TE: Air Section R epa ir Kit 288171 and Fluid Se ction Repa ir Kit 2 4B675 ar e a v ailab le f or pu rchase sep arat ely . Number s in pare nthe- sis in the te xt ref er to the ref erence numbers in the fi gures an d in the par ts list. Disassembl y 1. P e rf or m Pressure Relief Pr ocedure , page 18. 2. Unscr ew the f[...]

  • Page 24

    Service 24 313516G 13. Remo v e all o-rings fr om the p iston (3) and stems (T). Chec k that the stems ar e solidly in place . If they are l oose, replace the en tire piston asse mbly (3). 14. P erform the f ollo wing ap plicab le step: a. Non-ci rculatin g guns : Remov e the fl uid outlet por t plug (1 9), and gasket (22) from the fluid housing ( [...]

  • Page 25

    Service 313516G 25 Reassembl y 1. Non-ci rculat ing guns only: Lubr icate the backup r ing (2 0†) and o -ri ng (21† ) and install them on the flui d outlet por t plug (19). In stall the plug in the flu id outlet po r t of the fluid housi ng (2). S ee F IG . 21. 2. All gu ns: Reinstall the gasket (22) in the flui d housing (2). 3. Insta ll the o[...]

  • Page 26

    Parts 26 313516G .Pa rts Pa r t s F IG . 21 SERVIC E NOTES: Torque to 35-45 in- lb (4.0-5.1 N•m). Lubric ate threa ds with an ti-sei ze lubr icant. Lubric ate with ligh t-weight oil . Tighte n cap (4) u ntil it bottom s out. Apply semi-p ermanent anaerobi c sealan t. Torq ue t o 6.5- 7.5 in-l b (0.7 3-0. 85 N• m). Torque to 95-105 i n-lb (10.7-[...]

  • Page 27

    Parts 313516G 27 * Included in Air Seal Repair Kit 288171. † Included in Flui d Seal Repair Ki t 24B675. ----- Not sol d separatel y . ▲ Replacement W arning labels, signs , tags , and cards are av ailabl e at no cost. Ref . P ar t Des cri pti on Qty . 1 ----- HO USIN G, pisto n 1 2 24B676 HOUSING, fluid 1 3 240895 PIST O N, assemb ly 1 4 See p[...]

  • Page 28

    Repair Kits 28 313516G Repair K its NO TE: Alternate nozzle siz es are also a vai lab le . See Access ories , page 34 . Gener al Met al App licatio ns Gun P art Num ber Sp ra y T ype Nozzle Orific e Size in. (mm) Needle/Nozz le Kit (Includes Items 5 and 23) Item 4 Piston Cap Item 5 Needle Assembly (Includes Needl e Tip) Item 5a Needle Tip (P ac k o[...]

  • Page 29

    Repair Kit s 313516G 29 High W ear Applicatio ns W ood Applications ★ Model has Fluid Contro l Knob (f or fine adjust ment of fluid fl ow). ✠ Needle t ip and noz zle e xit constructed fr om tungsten carbide . Gun P art Num ber Sp ra y T ype Nozzle Orific e Size in. (mm) Needle/Nozz le Kit (Includes Items 5 and 23) Item 4 Piston Cap Item 5 Needl[...]

  • Page 30

    Repair Kits 30 313516G P a rt No. 288221 Manif o ld with bottom fluid por ts ❄ Not show n. ----- N ot sol d separa tely . Ref. No. Par t No. Descrip tion Qty . 101 --- -- MANIFOLD , bottom fluid por ts 1 103 120388 FITTING, tube , air inl et; 1/4 in. OD tube x 1/8 npt(m) 1 105 114246 SCREW , set; 5/16, 0.437 in. lo ng 1 107 166846 NIPPLE, SST ; 1[...]

  • Page 31

    Repair Kit s 313516G 31 P a rt No. 288223 Nor th Amer ica Low Press ure Mani f old with side flu id por ts and f an adjustm ent v a lv e P art No. 24 C342 Inter nation al Low Pressure Manifo ld with side flui d por t s and f a n adjus tment valv e ❄ Not sho wn, optional si ze ----- N ot sol d separa tely . ✠ P ar t No . 288223 only . ◆ P ar t[...]

  • Page 32

    Repair Kits 32 313516G P a rt No. 288217 Nor th Amer ica Ma nif old wi th side fluid po r t s P a rt No. 288218 International M anif old with side fl uid por ts ❄ Not sho wn, optional si ze . ----- N ot sol d separa tely . ❖ P ar t No . 288217 only . ◆ P ar t No . 288218 only . Ref. No. P ar t No. Descript ion Qty . 101 ----- MANIFOLD , side [...]

  • Page 33

    Repair Kit s 313516G 33 P a rt No. 288160 Rear P or t Manifold, Nor th Am erica P a rt No. 288211 Rear P or t Manifold, I nter natio nal ❄ Not sho wn, optional si ze . ----- N ot sol d separa tely ❖ P ar t No . 288160 only . ◆ P ar t No . 288211 only . Ref . No. P art No . Descriptio n Qty . 101 --- -- MANIFOLD , aluminum 1 103 15H521 ❖ 15J[...]

  • Page 34

    Acce ssori es 34 313516G Accessori es Alternate Nozzle Siz es Stainless Stee l Air Cap Kits Cleaning Brush 105749 F or use in cleaning gun. Lubricant 111265 One 4 oz. (113 gram) tube sanitar y (non-sili- cone) l ubricant f or fluid sea ls and w ear ar eas . Replacement Gun 24A780 Gun wi thout n eedle , nozzl e, a nd air cap . Fluid Control Knob Rep[...]

  • Page 35

    Acce ssori es 313516G 35 HVLP Pressure V erifi cation Kit F or use in chec king ai r cap a tomizing and f an pattern air pre ssure at v ar ious su pply air pres- sures . Not t o be used f or actual sp ra ying. Install the kit a ir cap on the gun . T urn on the air to the g un, then trigger the gun and re ad the air pr essure on the gaug e. NO TE: T[...]

  • Page 36

    Dime nsions 36 313516G Dimensions Manif old Models 288217 or 28 8218, All Gun Models Manif old Model 288221, All Gun Models F IG . 27 5.3 in. (134.6 mm) 6.4 in. (16 2.6 mm) with fl uid contro l knob ti13 879a ti13880a 3.9 i n. (99.1 mm) 3.0 in. (76.2 mm) 1.4 in. (35.6 mm) 2.8 in. (71.1 mm) 0.5 in. (12.7 m m) mounting hole 2.0 i n. (50.8 mm) F IG . [...]

  • Page 37

    Dimensions 313516G 37 Manif old Model 288223 or 24C342, All Gun Models Manif old Model 288160 or 288211, All Gun Models F IG . 29 5.3 in. (134.6 mm) 6.4 in. (162 .6 mm) w ith fl uid cont rol kno b ti13 883a ti13884a 3.8 in. (96.5 mm ) 3.0 i n. (76.2 mm) 1.4 in. (35.6 mm) 2.7 in. (68.6 mm) 0.5 in. (12.7 m m) mounting hole 2.0 in. (50.8 mm ) F IG . 3[...]

  • Page 38

    Mountin g Hole Layouts 38 313516G Mountin g Hole La y outs Manif old Models 288217 or 28 8218, All Gun Models F IG . 31 ti13887a 1.75 in. (44.4 mm ) 1.37 5 in. (34.9 mm) 1.5 i n. (38.1 mm) 0.16 in. (4.1 mm) 0.92 in . (23.4 mm) 0.4 i n. (10.2 mm) Two M5 x 0 .8 x 0.25 in. (6.3 mm ) holes Two 0.1 3 diameter x 0.31 in. (7.8 mm) hole s. Use 1 /8 in. pin[...]

  • Page 39

    Mountin g Hole L ayouts 313516G 39 Manif old Model 288221, All Gun Models F IG . 32 ti13888a 1.75 in . (44.4 mm) 1.375 in. (34.9 mm) 2.1 in . (53.3 mm) 0.18 in. (4.6 mm) 0.92 in . (23.4 mm) 0.4 i n. (10.2 mm) Two M5 x 0.8 x 0.25 in . (6.3 mm) hole s Two 0.13 diamet er x 0.31 in. (7.8 m m) holes. Use 1/8 in. pin for al ignment 0.50 in. (12. 7 m m) m[...]

  • Page 40

    Mountin g Hole Layouts 40 313516G Manif old Model 288223 or 24C342, All Gun Models F IG . 33 ti13889a 1.75 in. (44.4 mm ) 1.3 in . (33 mm ) 3.0 in. (76.2 mm) 0.225 in. (5.7 mm) 2.0 in. (50.8 mm) 0.21 6 in. (5.5 mm) Four M6 x 1.0 x 0.34 in. (6.3 mm) hole s 0.5 in. (12. 7mm) mounti ng hole 2.1 in. (53.3 mm) ti13 879a[...]

  • Page 41

    Mountin g Hole L ayouts 313516G 41 Manif old Model 288160 or 288211, All Gun Models F IG . 34 ti13890a 1.75 in. (44.4 mm 1.37 5 i n. (34. 9 mm 1.1 in. (27.9 mm) 0.19 in. (4.8mm) 0.92 in. (23.4 mm ) 0.4 in . (10.2 mm ) Two M5 x 0.8 x 0.25 i n. (6.3 mm) hole s Two 0.13 diamet er x 0.31 in. (7.8 m m) holes. Use 1/8 in . pin for al ignment 0.375 in. (9[...]

  • Page 42

    Mountin g Hole Layouts 42 313516G F IG . 35 Retrofit A dapter Plate 288 197 For use w ith ma nifold m odels 2 88217, 2 88218, 2 88221 , 288216 , and 28 8211 ti81 78a 2.0 i n. (51 mm) 1.4 in. (34.9 mm) 0.74 in. (18.7 mm) ti13 600a 2.3 in . (57.7 mm)[...]

  • Page 43

    Technica l Data 313516G 43 T echnica l Data T riggering Speed These v alues app ly to a n ew gun wit h a 12 ft. (3.6 m ), 1/4 in. (6.3 mm ) OD cyli nder ai r line a nd a 0.055 in. nozzle. These va lues will var y slightly with use an d with v ar iations in equipm ent. Sound Data Sound po wer measured per I SO 9614-2. Maximum W or king Fluid Pressur[...]

  • Page 44

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco rese rves the right to make changes at any time without not ice. Original instructions. This manual contains E nglish. MM 313516 Graco H eadquarte rs: Minnea polis International O ffices: Bel gium, Chin a, Japa[...]