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Graco TI15596a manual

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Table of contents for the manual

  • Page 1

    Instructions - Parts List High-Flo ® 4-Ball Pumps 3A05 38F EN Air-powered pumps for low pre ssure, high volume circulation of finishing ma terials. Do not use for flushing or purging lines with ca ustic s, acids, abrasive line s trippers, and other similar fluids. For profes sional use only. See page 3 for mod el infor mation, in cluding maximum w[...]

  • Page 2

    2 3A0538F Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Related Manua ls . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Grounding . . . . . . .[...]

  • Page 3

    Models 3A053 8F 3 Model s Your mo del numb er is mark ed on the pump id entification plate l ocated tow ard the re ar of the air motor. To determ ine the mod el number of your pu mp from the fo llowing m atrix, sel ect the six digits w hich descri be your pum p. The firs t digit is always J f or circu lation pum ps. The r emaining fiv e digits de f[...]

  • Page 4

    Warnings 4 3A0538F Warnings The foll owing warni ngs are for the setup , use, ground ing, main tenance, a nd repair o f this equ ipment. The exclama - tion po int symbol alerts yo u to a gener al warning and the haz ard symb ols refe r to procedur e-specif ic risks. W hen these sy mbols a ppear in the body of this manua l, refer back to thes e Warn[...]

  • Page 5

    Warn ings 3A053 8F 5 PERS ONAL PR OTEC TIVE E QUIPMEN T You must we ar appro priate protecti ve equipm ent when oper ating, se rvicing, or wh en in the operati ng area of the e quipment to help protec t you from serious i njury, inc luding eye injury, he aring lo ss, inhalat ion of toxic fumes , and burns . This equipm ent includes but is not l imi[...]

  • Page 6

    Inst allation 6 3A0538F Installa tion Grou ndin g Pump: use a grou nd wire and c lamp. Se e F IG . 1. Remove the green grou nd screw ( Z) from the b ottom of the air m otor. Insert th e screw thr ough the loop on the end of the ground wire (Y) a nd reattach the sc rew to the air moto r. Connect the ground clamp to a true e arth ground. Or der Part [...]

  • Page 7

    Installa tion 3A053 8F 7 Stand Mount Mount t he pump in the acce ssory pum p stand (B). U se Part No. 2 53692 Stan d for 1000, 15 00, and 2000cc Pumps ( see F IG . 2, page 9) a nd Part No. 21874 2 Stand for 3000 and 4000cc Pumps (see F IG . 3, page 1 0). See Mounting Stand Hole Layouts on page 24. Secure the stand to the floor wi th M19 (5 /8 in.) [...]

  • Page 8

    Inst allation 8 3A0538F Accessories Install t he followi ng access ories in t he order shown in F IG . 2 and F IG . 3, usi ng adapter s as neces sary. NOTE: Accessor y Air Control Kits are a vailable fo r the NXT Air M otor. The k its include a master air valve, ai r regulato r, and filter. O rder the k it separately . See man - ual 31123 9 for mor[...]

  • Page 9

    Installa tion 3A053 8F 9 Key: A Mix Tank B 253692 Pump Stand C Fluid Sup ply L ine; 1-1/2 in. (38 mm) mini mum dia meter D Flu id Sh utoff V alve E F luid L ine F Surg e Ta nk S tand G Sur ge T ank H Air Shu toff Valve (bleed-typ e) J Air Supply Li ne K Air Li ne Filter L Air Reg ulator and Gauge M Bleed-Type Mast er Air Valve N Fl uid D rai n Valv[...]

  • Page 10

    Inst allation 10 3A0538F Key: A Mix Tank B 218742 Pump Stand C Flui d Supply L ine; 2 in. (50 mm ) minimu m diame ter D Flu id Shu toff V alve E F luid L ine F Surg e Ta nk S tand G Sur ge T ank H Air Shu toff Valve (bleed-typ e) J Air Supply Li ne K Air Li ne Filter L Air Regulato r and Gaug e M Bleed-Type Ma ster Ai r Valve N F luid Dr ain Va lve[...]

  • Page 11

    Operatio n 3A053 8F 11 Operation Pressure Relief Procedure 1. Clo se the bleed- type maste r air valve (M). 2. O pen the dis pensing v alve, if u sed. 3. O pen all f luid drain valves ( N) in the s ystem, having a waste c ontainer re ady to catc h drainage. L eave drain val ve(s) open un til you a re ready t o pump again . Prime the Pump 1. Fil l t[...]

  • Page 12

    Maint enanc e 12 3A0538F Maintenanc e Preventive Maintenance Schedule The oper ating co nditions of your parti cular sy stem determin e how often mainte nance is requi red. Establi sh a preve ntive mainte nance sche dule by rec ording when and what k ind of mainten ance is nee ded, and the n determin e a regu lar sched ule for checki ng your s yste[...]

  • Page 13

    Main tenance 3A053 8F 13 Chan ging the TSL Check the condition o f the TSL and the le vel in th e res- ervoir every week, min imum. TSL shoul d be changed at least ev ery mon th. Part No. 2 06995 Thro at Seal Liqu id (TSL) c arries res i- due from the pump rod i nto the r eservoir. Disc oloration of the TS L fluid is to be expecte d during norma l [...]

  • Page 14

    Maint enanc e 14 3A0538F[...]

  • Page 15

    Troubles hooting 3A053 8F 15 Troubleshoot ing Problem Cau se So lution Pump outp ut low o n both stro kes. Restric ted air su pply lin es. Clear a ny o bstructio ns; b e su re all shutoff va lves ar e ope n; inc rease press ure, bu t do not excee d maximum working pre s- sure. Exhauste d fluid su pply. Refill a nd reprime pump. Clogged fluid ou tle[...]

  • Page 16

    Repai r 16 3A0538F Repair Disassembly NOTE: The 3000 an d 4000cc pum ps are eas iest to repair wh en left i n the P art No. 218 742 acc essory pump stand and disass embled as instruct ed in the lowe r man- ual. For rep air at a r emote lo cation, ha ve anothe r pump stand avail able. 1. Rel ieve the pressure , see Pressure Rel ief Proce- dure page [...]

  • Page 17

    Repair 3A053 8F 17 Reassemble the Co upling Adapter and Tie Rods to the Motor NOTE: Use thi s procedure only if the c oupling adapter (105) and tie rods (106) have been disa ssemble d from the mot or, to ensure prope r alignment of the motor shaft to the piston rod (R). 1. See F IG . 6. Scr ew the tie ro ds (106) into the motor (101) an d torque to[...]

  • Page 18

    Parts 18 3A0538F Parts High-Flo Pu mps with 1000cc, 1500cc, o r 2000cc 4-Ball Lowers Common Parts 2.0:1 Rat io, 2000c c Pumps 101 105 104 102 106 107 103 TI15595 a 108 122 Ref. No. Description Part No. Q ty . 101 MOTOR, NXT , see man ual 31 1238 see tables, page s 18-1 9 1 102 LOWER, 4-Bal l, see ma nual 3A 0539 see tables, page s 18-1 9 1 103 NUT,[...]

  • Page 19

    Parts 3A053 8F 19 3.0:1 Ratio, 1 500cc Pumps 3.5:1 Ratio, 2 000cc Pumps 4.0:1 Rat io, 1000c c Pumps 4.5:1 Rat io, 1500c c Pumps 101 102 Pump (see page 3) Pump Series NXT Air Motor (see 3112 38) 4-Ball Lower (see 3A05 39) JC30L1 A N22L N0 24F43 9 JC30M 1 A N22LT0 24 F439 JS30L1 B N22L N0 24F432 JS30L2 B N22LN0 24 F433 JS30L5 B N22L N0 24F434 JS30L6 [...]

  • Page 20

    Parts 20 3A0538F High-Flo Pu mps with 3000cc or 4000 cc 4-Ball Lowers Common Parts 101 105 104 102 106 107 103 TI1560 6a 108 122 Ref. No. Description Part No. Q ty . 101 MOTOR, NXT , see man ual 31 1238 see tables, page s 21-2 1 1 102 LOWER, 4-Bal l, see ma nual 3A 0540 see tables, page s 21-2 1 1 103 NUT, cou pling 186925 1 104 COLLAR, c oupling 1[...]

  • Page 21

    Parts 3A053 8F 21 1.7:1 Ratio, 4 000cc Pumps 2.3:1 Ratio, 3 000cc Pumps 3.3:1 Rat io, 4000c c Pumps 4.4:1 Rat io, 3000c c Pumps 101 102 Pump (see page 3) Pump Series NXT Air Motor (see 31123 8) 4-Ball Lower (see 3A05 40) JC17L1 A N3 4LN0 24F45 3 JC17M 1 A N 34LT0 24 F453 JS17L1 A N3 4LN0 24F45 1 JS17L2 A N34LN0 2 4F452 JS17M1 A N34LT0 24F451 JS17M2[...]

  • Page 22

    Dime nsions 22 3A0538F Dimensions TI15605 a TI15596 a High-Flo 100 0, 1500, an d 2000cc P umps A B C Model Motor Lower Size A in. ( mm) B in. ( mm) C in. ( mm) Approx. Weight lb ( kg) JX40XX NX T2200 1000c c 45.6 (1 158) 28.78 ( 731) 17.4 (442) 94 (42.6) JX30XX NXT22 00 15 00cc 95 (43.1) JX20XX NXT22 00 20 00cc 96 (43.5) JX45XX NXT34 00 15 00cc 99 [...]

  • Page 23

    Motor M ounting Ho le Diagr ams 3A053 8F 23 Motor Mounting Hole Diagra ms NXT Model 2200 NXT Model 3400 NXT Model 6500 TI806 9A TI8071 A TI 8070A 6.186 in. (157 mm) Three 5/8-11 Tie Rod Holes, 8.000 in. (203 mm) x 120° Bolt Circle Six 5/8-11 Tie Rod Holes, 8.000 in. (203 mm) x 120° Bolt Circle 5.906 in. (150 mm) x 120° Bolt Circle Three 5/8-11 T[...]

  • Page 24

    Mountin g Stand H ole Layo uts 24 3A0538F Mountin g Stand Hole Layouts 60° 30° 30° 16.88 in. (428.8 mm) 218742 Floo r Stand (for 300 0 and 4000cc Pumps) 253692 Fl oor Stand (for 10 00, 1500, and 2000cc Pu mps) 14.50 in. (368.3 mm) 17.0 in. (431.8 mm) 19.88 in. (505.0 mm) TI 15859 a 7.4 in. (185 mm) radius Threaded 0.68 in. (17 mm) holes 11.1 in.[...]

  • Page 25

    255143 W all Moun t Bracket 3A053 8F 25 255143 Wall Mount Brack et TI8614B 9.0 i n. (228.6 mm ) 1.6 in. (41.4 m m) 12.4 in. (314.3 mm ) 1.0 in. (25. 4 mm) 7.4 i n. (187.3 mm ) 5.3 i n. (133.4 m m) 14.5 in. (368.3 mm) 17.8 in . (450. 9 m m) 2.0 in. (50.8 mm ) 5.4 in. (136.5 m m) 7/16 in. ( 11 mm) diamet er holes fo r mounting t o wall 1/2 in. ( 12.7[...]

  • Page 26

    Technic al Data 26 3A0538F Technical Data Sound data : See N XT motor m anual 3112 38. Wetted par ts: See 4- Ball Lower manual 3A053 9 (1000c c, 1500cc, 2000 cc) or 3A0540 (3000cc, 40 00cc). Model Maxim um Working Pres sure psi (MPa, bar) Maxim um Air Input Press ure psi (MPa, bar ) Air Consumption Fluid Flow a t 60 cycl es pe r minute gpm (lpm) Ou[...]

  • Page 27

    Performan ce Charts 3A053 8F 27 Perfor mance Ch arts Fluid Ou tlet Pressur e - Black Curve s To find Fluid Outlet Pressure ( psi/MPa/bar) at a specific fluid flow (gpm/lpm) and operating air pr essure (psi/MPa/bar): 1. Locate desired flow along bottom of chart. 2. Follow vertical line up to intersection with selected fluid outlet pressure curve (bl[...]

  • Page 28

    Performance Charts 28 3A0538F NOTE: See Models on p age 3 for you r pump pa rt number. NXT 3400 Air Motor, 1 500cc Low er (JX45XX ) FLUID PRESSURE FLUID FLOW IN GPM (LPM ) AIR FLOW psi ( MPa, b ar) 500 (3.5, 35) 400 (2.8, 28) 300 (2.1, 21) 200 (1.4, 14) 100 (0.7, 7) 0 2.0 (7.0) 4.0 (15.0) 6.0 (22.5) 8.0 (30.0) 10.0 (37.9) 12.0 (45.4) 14.0 (53.0) 0 [...]

  • Page 29

    Performan ce Charts 3A053 8F 29 NOTE: See Models on p age 3 for you r pump pa rt number. NXT 65 00 Air Motor , 3000cc Lo wer (JX44XX ) Flui d Pre ssur e A B psi (MPa, bar) Fluid Fl ow in gpm (lpm) C A B C NXT 65 00 Air Mo tor, 4000cc L ower (J X33XX) A B A B C 20 (75.7) 30 (113.5) 10 (37.8) 40 (151.4) Air Flow (scfm) 20 40 60 80 100 120 140 160 180[...]

  • Page 30

    All written and visual data contained in this document reflects the lat est product information avail able at the ti me of publica tion. Graco reserves the right to make changes at any t ime without notice. This manual contains E nglish. MM 3A0538 Graco Hea dquarters: Minne apolis Internati onal Offices : Belgium, C hina, Ja pan, Korea GRACO INC. A[...]