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Gravely 988102 - GR1548FX manual

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Table of contents for the manual

  • Page 1

    Part s Manual Models 988100 - GR1336FX 988102 - GR1548FX 9881 14 - GR133 6FXP 988121 - GR1334FX 988122 - GR1334FXP Gear Pro Series 00496500 10/0 5 Printed in USA[...]

  • Page 2

    © Copyright 2006 • Ar iens Company • P .O. Box 157 • B rillion, WI 541 10-0157 0045690 0 8/06 Page 1 of 2 ADDENDUM TO P ART S MANUAL 00496500 P/N 00456900 The fol lowing ch anges wer e made too late to in clude them in th e printed ma nual. Ple ase replac e the infor mation i n your pri nted manua l with the i nformati on below . Page 7 item[...]

  • Page 3

    0045690 0 8/06 Page 2 of 2 Page 22 Continuity Diagr am Replace t he contin uity diag ram with the illustr ation bel ow . (02913100) Interlock Switch (08828100) 1 4 3 2 4 3 2 1 NOTE: Momentary positio n not used in thi s applica tion.[...]

  • Page 4

    2 T HE M ANUAL Before you o perate yo ur unit, carefully and comp letely read ma nuals s upplied wi th the uni t. The co ntents will provide you with a n unders tanding of saf ety instr uctions and con trols du ring norma l oper ation and maint enance. For your safety and the safety o f others alwa ys read, unders tand, and foll ow all DAN GER, WA [...]

  • Page 5

    3 M ODELS Domestic Model 98 8100 13hp K aw asaki, Re coil 36” Fixed Mower Deck Serial No . 003000 an d up Model 98 8102 15hp K aw asaki, Re coil 48” Fixed Mower Deck Serial No . 003000 an d up Model 98 81 14 13hp Kawasaki, R ecoil , Pro S teer 36” Fixed Mower Deck Serial No . 003000 an d up Model 98 8121 13hp K aw asaki, Re coil 34” Fixed M[...]

  • Page 6

    4 D ECALS - 34”, 36” AND 48” F IXED D ECKS Model 988100, 102, 1 14, 121, 122 Item Part No. Qty . Description 1 07731 400 2 Dec al, M o w er P an He ad Da nger 2 05 225500 1 Decal- 15" Grave ly Logo 3 07742 300 1 Dec al, Warn ing 4 05356 700 1 Dec al, Steer Leve rs (1 00, 102, 12 1) 0535790 0 1 Decal-S teer Levers-G ear-Pro S teer (1 14, [...]

  • Page 7

    5 N OTES[...]

  • Page 8

    6 F RAME AND H ANDLEBAR S Model 988100, 102, 121 Model 9881 14, 122 PG1280 1 2 3 4 5 6 7 8 9 10 11 12 13 14 4 15 16 40 38 39 100, 102 33 3 4 3 6 3 5 PG1631 1 34 33 35 2 3 4 5 6 9 10 11 4 17 36 22 18 19 20 21 27 24 25 26 26 28 29 30 31 32 23 37 41 11 4[...]

  • Page 9

    7 F RAME AND H ANDLEBAR S Model 988100, 102, 1 14, 121, 1 22 Item Part No. Qty . D escription 1 588 04200 1 Kit-Frame with Decals (10 0, 102, 1 14) 58807500 1 Kit-Fra me with Dec als - 1334 (12 1, 122) 2 588 05300 1 Kit-Handle bar with Decals GR13 (100) 58805400 1 Kit-Handlebar with D eca ls GR15 (102) 58807000 1 Kit, H andlebar with Decals GR13 /1[...]

  • Page 10

    8 H AND C ONT ROLS - P ISTOL G RI P S Model 988100, 102, 121 Item Part No. Qty . D escription 1 04905200 1 Lever , Hand Control Left Hand 04922400 1 Lever , Hand Control Right Hand 2 06706 900 4 Pin -Cotter .09 x .75 3 06436200 8 W ash er-Flat-S teel .40 6 x .812 x .065 4 020775 8 W asher -Flat-Nylon .375 x .75 x .060 5 06529600 4 Nut-Lo cking-Cen [...]

  • Page 11

    9 W HEELS Model 988100, 102, 1 14, 121, 1 22 Item Part No. Qty . D escription 1 07157300 2 Assemb ly , Wh eel and Tire 16 x 6. 50 (Include s 2 - 5) (100, 10 2, 1 14) 07160700 2 Ass embly , Wh eel and Tire 13 x 6. 50-6 4Ply (inclu des 2 - 5) (121, 122) 2 07157700 1 Tire, 16 x 650- 8 4Ply (10 0, 102, 1 14) 07160900 1 Tire, 13 x 6.50-6 4 Ply (121, 1 2[...]

  • Page 12

    10 E NGINE , F UEL AND E XHAUST S YSTEM 988100, 102, 1 14, 121, 122 Item Part No. Qty . D escription 1 08266800 1 Engin e, 15 HP Ka wasaki (102) 08266700 1 Engin e, 13 HP Ka wasaki (1 00, 1 14, 121, 122) 2 05957400 4 Bolt-Hex .31-18 x 1 .75 Grad e 5 3 06308600 4 W ash er-Locking . 31 x .078 R egular 4 06529200 4 Nut-Hex .31-18 5 04923551 1 Bracket,[...]

  • Page 13

    11 E NGINE , F UEL AND E XHAUST S YSTEM Model 988100, 102, 1 14, 121, 1 22 Item Part No. Qty . D escription 18 05959 400 4 Bo lt-Hex .38- 16 x .75 Gr ade 5 (100, 1 02, 1 14) 19 06308 800 4 Washer-Locki ng .38 x .0 94 Regular ( 100, 102, 1 14) 20 06949 800 1 Cabl e, Throttl e-with Li ner (100, 10 2, 121) 06949100 1 Cable- Throttle- with Lin er (1 14[...]

  • Page 14

    12 T RACTION C ONTROLS Model 988100, 102, 1 14, 121, 122 Item Part No. Qty . D escription 1 05970400 4 Bolt-Hex .38-16 x 4 .50 Grad e 5 2 06436200 8 W ash er-Flat-S teel .40 6 x .812 x .065 3 04902 2 2 Bushing , S teel .38 5 x .610 x 1.80 4 04946200 2 Weldment- W heel Clutc h Arm 5 06529400 8 Nut-Hex .38-16 6 06542000 4 Nut-Lo ckin g- Flan ge .375 [...]

  • Page 15

    13 T RACTION C ONTROLS Model 988100, 102, 1 14, 121, 1 22 Item Part No. Qty . D escription 8 08875300 2 Bush ing, S pacer , 3 .25 x . 38 I.D. x .63 O.D. 9 05963300 6 Bolt-Hex .38-16 x 2 .00 Grad e 5 10 04887 0 2 Sheav e 3.25 x 1 .25 1 1 0 6437200 2 W asher-Fl at-S teel .344 x .688 x .06 5 12 05261 7 2 S pring-T ens ion .105 x 1.00 x 5.00 13 58805 2[...]

  • Page 16

    14 G EAR S ELECTOR Model 988100, 102, 1 14, 121, 122 1 2 3 40 5 4 7 8 9 6 10 11 12 13 14 15 17 18 19 12 16 33 31 32 23 24 25 26 27 28 29 30 21 22 16 14 20 34 35 36 37 38 32 31 34 16 39 35 35 42 42 41 PG1322 121, 122 5 7 14 20 2 21 39[...]

  • Page 17

    15 G EAR S ELECTOR Model 988100, 102, 1 14, 121, 1 22 Item Part No. Qty . D escription 1 07530700 1 Grip 2 04950 851 1 Lever , Sh ift (100, 1 02, 1 14) 04948851 1 Lever , Sh ift (121, 122) 3 06308600 4 W ash er-Locking . 31 x .078 R egular 4 05946900 2 Bolt-Hex .31-18 x 1 .00 Grad e 5 (100, 102, 1 14 ) 5 05947700 1 Bolt-Hex .25-20 x 1 .00 Grad e 5 [...]

  • Page 18

    16 T RANSMISSION Model 988100, 102, 1 14, 121, 122 PG0482 NOTE: Part Numbe rs listed on this page are T ecumseh part numbers and are to be ord ered or pur chased from the nearest T ecums eh Serv ice Outlet, which may b e found in the Y el low Pages of the T e lephone Directory . 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 17 18 18 18 18 18 17[...]

  • Page 19

    17 T RANSMISSION Model 988100, 102, 1 14, 121, 1 22 Item Part No. Qty . D escription 1 772083A 1 T ransmiss ion Cover 2 780086A 1 Needle Bearin g .625 ID x .50 780142 1 Needl e Bearing .625 ID x .75 3 770061A 1 T ransmiss ion Case 4 776134 1 Counte rshaf t 5 792089A 4 Shift Key 6 784266 1 Shift Coll ar 7 784376 1 Shift Rod & Fork Asse mbly 8 77[...]

  • Page 20

    18 E LECTRICAL S YSTEM - R ECOIL S T ART - P IST OL G RIP S Model 988100, 102, 121 Item Part No. Qty . D escription 1 02460700 1 Key- with Cap 2 045490 1 Cap, Igni tion Switch 3 045489 1 Nut, Panel .56 2-24 4 03602300 1 Key Switc h 5 03606600 1 Switch- Double Pole N.O./N.O. 6 09351 100 1 Fuse-25 AMP 7 036313 3 T ie Wr ap-Black 8 04923700 1 Wire Har[...]

  • Page 21

    19 E LECTRICAL S YSTEM - R ECOIL S T ART - P RO S TEER Model 9881 14, 122 Item Part No. Qty . D escription 1 02460700 1 Key- with Cap 2 045490 1 Cap, Igni tion Switch 3 045489 1 Nut, Panel .56 2-24 4 03602300 1 Key Switc h 5 03657100 2 Switch- Single Pole (N.O.) 6 09351 100 1 Fuse-25 AMP 7 036313 3 T ie Wr ap-Black 8 04940900 1 Harness, Wire Gea r [...]

  • Page 22

    20 W IRING D IAGRAM - R ECOIL S T ART - P ISTOL G RIP S Model 988100, 102, 121 PG1481 BLACK B S1 A M S2 G WHITE / BLACK R E D FUSE 25 AMP A B ENGINE 2 1 TRANSMISSION SWITCH 33 22 44 55 11 66 A B C D E F BLACK R E D /V IO L E T 3 4 1 2 BAIL SWITCH P U R P LE HOUR METER 1 2 BLACK BLACK 9 PT O CLUTCH SWITCH 1 3 4 7 1 2 BLACK B ROW N / YE LLOW Y ELLO W[...]

  • Page 23

    21 W IRING D IAGR AM - R ECOIL S TA R T - P RO S TE ER Model 9881 14, 122 PG1653 BLACK B S1 A M S2 G WHITE / BLACK R E D FUSE 25 AMP A B ENGINE 3 2 4 5 6 LEFT BAIL SWITCH P U R P LE HOUR METER 1 2 BLACK G R E E N / W H ITE + - P U R P LE RIGHT BAIL SWITCH PT O SWITCH R E D /G R E E N 1 KEY SWITCH PT O CLUTCH 1 2 PT O DIODE BLACK RELA Y BLACK 30 86 [...]

  • Page 24

    22 C ONTIN UITY D IAGRAM Model 988100, 102, 1 14, 121, 122 PG1443[...]

  • Page 25

    23 N OTES[...]

  • Page 26

    24 36” AND 48” F IXED D ECK AND M OWER F RAME Model 988100, 102, 1 14 PG1510 1 2 3 4 5 6 8 9 10 11 12 8 14 7 7 15 14 17 18 19 20 7 22 23 13 26 16 22 48” 36” 28 7 21 24 25 27 25[...]

  • Page 27

    25 36” AND 48” F IXED D ECK AND M OWER F RAME Model 988100, 102, 1 14 Item Part No. Qty . D escription 1 07531700 4 Knob- W ing .312- 18 (1 00, 102, 1 14) 2 040380 4 Nut-Push .31 2 (100, 102, 1 14) 3 04916753 1 Cover , Belt P ro Mower (100, 1 14 ) 04919853 1 Cover , Bel t Pro Mower (102) 4 04916653 1 Weldment - M ower Frame 36” (100, 1 14) 04[...]

  • Page 28

    26 N OTES[...]

  • Page 29

    27 34" F IXED M OW ER D ECK Model 988121, 122 Item Part No. Qty . D escription 1 58807800 1 34" FX Mower Deck w/Decals 2 04947553 2 Weldment, W heel Mou nt 3 04947653 2 Weldment, C aster F ork 4 05533600 4 Bushing , Flange 1.00 x 1.2 5 x 1.50 x 1.5 0 5 06542000 12 Nut, Locking T o p Flang e .38-16 6 07157 200 2 Wh eel, 9 x 3 .50 7 0491690[...]

  • Page 30

    28 34" F RAME , D ISCHAGE C HUTE AND B AFFLES Model 121, 122 1 2 3 4 9 5 4 3 6 7 10 8 11 12 11 2 PG1740 15 16 18 16 17 17 15 19 16 15 15 15 14 17 13 15 6 6 6 21 21 20[...]

  • Page 31

    29 34" F RAME , D ISCHARGE C HUTE AND B AFFLES Model 988121, 122 Item Part No. Qty . D escription 1 04947753 1 Wel dment, Belt C over 34" 2 07531700 3 Knob, Win g .312-18 3 06514900 3 Nut, Push .312 4 06221800 3 Bolt, Roun d Head Square Neck .31- 18 x 1.0 5 07056500 2 Bolt, Shou lder .38-16 x .50 6 06542000 3 Nut, Lock ing T op Flange .38[...]

  • Page 32

    30 36” D ISCHARGE C HUT E AND B AFFLES Model 988100, 1 14 Item Part No. Qty . D escription 1 05958900 2 Bolt-He x .50-13 x 1.2 5 Grade 5 2 06540600 2 Nut-Lock ing -Nyl on .50-13 3 04916351 1 Wel dment- Uppe r Baffle R ight (100, 1 14) 4 04930251 1 Deflec tor 32" 5 04916251 1 Wel dment- Uppe r Baffle Left (100, 1 14) 6 06223600 2 Bolt-Round H[...]

  • Page 33

    31 48” D ISCHARGE C HUT E AND B AFFLES Model 988102 Item Part No. Qty . D escription 1 05958900 2 Bolt-He x .50-13 x 1.2 5 Grade 5 2 06223900 1 Bolt-Round Head Square Neck .38-16 x .75 Grade 5 3 06215700 1 Bolt-Round Head Square Neck .31-18 x 1.00 Grade 5 4 04939851 1 Deflec tor 44"/48 " 5 06540600 2 Nut-Lock ing -Nyl on .50-13 6 049189[...]

  • Page 34

    32 48” B ELT S , I DLERS AND B LADES Model 988102 PF1551 28 29 6 7 10 11 12 13 13 8 15 16 2 3 4 1 19 20 21 22 23 24 19 25 18 17 27 28 24 19 20 21 26 22 36 10 5 31 32 13 34 35 9 30 8 13 14 27 29 14 38 37 39 33[...]

  • Page 35

    33 48” B ELT S , I DLERS AND B LADES Model 988102 Item Part No. Qty . D escription 1 06224 200 1 Bo lt-Round H ead Squar e Neck .3 8-16 x 1 .50 Grad e 5 2 06308800 1 W ash er-Locking . 38 x .094 R egular 3 06529400 1 Nut-Hex .38-16 4 06529600 2 Nut-Lo cking-Cen ter .38-16 5 415543 1 W asher -Flat-S teel .53 1 x 1.25 x .10 6 07240200 1 V -Belt B-S[...]

  • Page 36

    34 36” B ELT S , I DLERS AND B LADES Model 988100, 1 14 PG1530 28 29 30 5 6 7 9 10 11 12 13 13 8 14 15 16 2 3 4 1 19 20 21 22 23 24 25 26 27 18 17 Engine / Clutch Sheave[...]

  • Page 37

    35 36” B ELT S , I DLERS AND B LADES Model 988100, 1 14 Item Part No. Qty . D escription 1 06224 200 1 Bo lt-Round H ead Squar e Neck .3 8-16 x 1 .50 Grad e 5 2 06308800 1 W ash er-Locking . 38 x .094 R egular 3 06529400 1 Nut-Hex .38-16 4 06529600 1 Nut-Lo cking-Cen ter .38-16 5 06445000 1 W ash er-Flat-S teel .51 5 x 1.625 x .25 6 07240100 1 V [...]

  • Page 38

    36 34" B ELT S , I DLERS AND B LADES Model 988121, 122 Item Part No. Qty . Descripti on 1 69219600 2 Assembly , S pindle 2 06445700 2 Was her-Bellv ille .63 x 1.6 25 x . 14 3 05978900 2 Bolt-Hex .62-18 x 1. 75 Grade 8 4 0730001 1 2 Sheave, 5. 00 S pind le (1.00 I.D.) 5 07200017 1 V -Be lt, B-RMA 95" EFFLG x .650W 6 06225400 1 Bolt-Roun d [...]

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  • Page 42

    GRA VEL Y A Division of Ariens Co mpany 655 Wes t Ry an S tr e et P .O. Box 157 Brillion, W I 541 10-0157 920-756-21 41 Fax 920-75 6-2407 www . gravely .com[...]