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Gravely 988119 manual

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Table of contents for the manual

  • Page 1

    Part s Manual Models 988100 - Recoil 988101 - Recoil 988102 - Recoil 988103 - Recoil 988104 - Elect ric 9881 10 - Recoil 9881 12 - Recoil 9881 14 - Recoil 9881 15 - Recoil 9881 18 - Recoil 9881 19 - Recoil 98831 1 - Recoil 988313 - Recoil Gear Pro Series 04941400 C 3/04 Superc edes 0494 1400, A-B Printed in USA[...]

  • Page 2

    2 T HE M ANUAL Before you oper ate your unit, care fully and complete ly read ma nuals supp lied with the unit. The contents will provide you with a n understanding of safety instructi ons and con trols du ring norma l operat ion and ma intenance . For your safety and the s afety of other s always rea d, unders tand, and follow a ll DANGER, WARNING[...]

  • Page 3

    3 M ODELS Domestic Model 98 8100 13 HP Kawas aki, Recoil 36” Fixed Mower Deck Serial No . 000101 an d up Model 98 8101 15 HP Kawas aki, Recoil 36” Fixed Mower Deck Serial No . 000101 an d up Model 98 8102 15 HP Kawas aki, Recoil 48” Fixed Mower Deck Serial No . 000101 an d up Model 98 8103 15 HP Kawas aki, Recoil 48” Float Mower Deck Serial[...]

  • Page 4

    4 D ECALS - 32”, 36” 44” AND 48” F IXED D ECKS Model 988100, 101, 102, 1 10, 1 12, 1 14, 1 15, 1 18, 1 19, 31 1, 313 Item Part No. Qty . Description 1 07731 400 2 Dec al, Mow er Pa n Head Dange r 2 05 225500 1 Decal- 15" Gravely Logo 3 07742 300 1 Dec al, Warn ing 4 05356 700 1 Dec al, Steer Leve rs (1 00 , 101 , 102, 1 10, 1 12, 3 1 1[...]

  • Page 5

    5 D ECALS - 48” F LOATING D ECK Model 988103, 104 Item Part No. Qty . Description 1 07731 400 2 Dec al, Mow er Pa n Head Dange r 2 0522 5500 1 Decal- 15” Gr avely Log o 3 07742 300 1 Dec al, Warn ing 4 0523 6400 2 Decal-Heigh t of Cut- F loating 5 0523 6800 1 Decal-Belt Diagra m-3 S pindle 6 0523 6900 3 Decal-Dange r-Belt Rota ting 7 0523 700 0[...]

  • Page 6

    6 F RAME AND H ANDLEBAR S Model 988100, 101, 102, 103, 104, 1 10, 1 12, 31 1 Model 9881 14, 1 15, 1 18, 1 19, 313 PG1280 1 34 33 35 2 3 4 5 6 7 8 9 10 11 12 13 14 4 15 16 36 40 38 39 PG1631 1 34 33 35 2 3 4 5 6 9 10 11 4 17 36 22 18 19 20 21 27 24 25 26 26 28 29 30 31 32 23 37 41[...]

  • Page 7

    7 F RAME AND H ANDLEBAR S Model 988100, 101, 102, 103, 104, 1 10, 1 12, 1 14, 1 15, 1 18, 1 19, 31 1, 313 Item Part No. Qty . D escription 1 588 04200 1 Kit-Frame with Decals 2 588 05300 1 Kit-Han dlebar with Decals GR13 (100, 1 10, 3 1 1) 58805400 1 Kit-Handle bar with Deca ls GR15 (10 1, 102, 103 , 1 12) 58805500 1 Kit, Handleba r with Decal s GE[...]

  • Page 8

    8 H AND C ONTR OLS - P ISTOL G RIP S Model 988100, 101, 102, 103, 104, 1 10, 1 12, 31 1 Item Part No. Qty . D escription 1 04905200 1 Lever , Hand Con trol Left Hand 04922400 1 Lever , Hand Con trol Righ t Hand 2 06706 900 4 Pin-Cott er .09 x . 75 3 06436200 8 W asher -Flat-S teel .40 6 x .812 x .06 5 4 020775 8 W a sher-Fl at-Nylon .37 5 x .75 x .[...]

  • Page 9

    9 W HEELS Model 988100, 101, 102, 103, 104, 1 10, 1 12, 1 14, 1 15, 1 18, 1 19, 31 1, 313 Item Part No. Qty . D escription 1 07157300 2 Assemb ly , Wheel an d T ire 16 x 6.50 (Incl udes 2 - 5) 2 07157 700 1 T ire, 16 x 650-8 4P ly 3 07157 600 1 Rim As sembly 4 01 1 191 1 V alve S tem As sembly 5 05436500 2 Bearing , 1" Sealed PG0590 2 3 4 5 1[...]

  • Page 10

    10 E NGINE , F UEL AND E XHAUST S YSTEM Model 988100, 101, 102, 103, 104, 1 10, 1 12, 1 14, 1 15, 1 18, 1 19, 31 1, 313 Item Part No. Qty . D escription 1 08266900 1 Engine, 1 7 HP Kawas aki (104) 08266800 1 Engine, 1 5 HP Kawas aki (1 01, 102, 103 , 1 12, 1 15, 1 1 9) 08266700 1 Engine, 1 3 HP Kawas aki (100, 1 10, 1 14, 1 18, 31 1, 313) 2 0595740[...]

  • Page 11

    11 E NGINE , F UEL AND E XHAUST S YSTEM Model 988100, 101, 102, 103, 104, 1 10, 1 12, 1 14, 1 15, 1 18, 1 19, 31 1, 313 Item Part No. Qty . D escription 18 0 5959400 4 Bolt-Hex .38-16 x .7 5 Grade 5 19 0 6308800 4 W a sher-Locking . 38 x .094 R egular 20 0 6949800 1 Cable, Throttle- with Liner (10 0 - 104, 1 1 0, 1 12, 31 1) 06949100 1 Cable- T hro[...]

  • Page 12

    12 T RACTION C ONTRO LS Model 988100, 101, 102, 103, 104, 1 10, 1 12, 1 14, 1 15, 1 18, 1 19, 31 1, 313 Item Part No. Qty . D escription 1 05970400 4 Bolt-Hex .3 8-16 x 4.50 Grade 5 2 06436200 8 W asher -Flat-S teel .40 6 x .812 x .06 5 3 04902 2 2 Bushing , S t eel .385 x .61 0 x 1.80 4 04934500 2 Weldment- Whee l Clutch A rm (100, 10 1 - 104, 1 1[...]

  • Page 13

    13 T RACTION C ONTRO LS Model 988100, 101, 102, 103, 104, 1 10, 1 12, 1 14, 1 15, 1 18, 1 19, 31 1, 313 Item Part No. Qty . D escription 8 08875300 2 Bushing , S pacer , 3.25 x .38 I.D. x .63 O.D. 9 05963300 6 Bolt-Hex .3 8-16 x 2.00 Grade 5 10 0 48870 2 Sheav e 3.25 x 1 .25 1 1 06437 200 2 W ash er-Flat-S teel .34 4 x .688 x .065 12 0 52617 2 S pr[...]

  • Page 14

    14 G EAR S ELECTOR Model 988100, 101, 102, 103, 104, 1 10, 1 12, 1 14, 1 15, 1 18, 1 19, 31 1, 313 PG1320 1 2 3 40 5 4 7 8 9 6 10 11 12 13 14 15 17 18 19 12 16 33 31 32 23 24 25 26 27 28 29 30 21 22 16 14 20 34 35 36 37 38 32 31 34 16 39[...]

  • Page 15

    15 G EAR S ELECTOR Model 988100, 101, 102, 103, 104, 1 10, 1 12, 1 14, 1 15, 1 18, 1 19, 31 1, 313 Item Part No. Qty . D escription 1 045550 1 Grip 2 04922851 1 Lever , Shifter (10 0 - 104, 1 10, 1 12, 31 1) 04937051 1 Lever , Shifter (1 1 4, 1 15, 1 18, 1 19, 313) 3 06308600 4 W asher -Locking .31 x .078 Regul ar 4 05946900 2 Bolt-Hex .3 1-18 x 1.[...]

  • Page 16

    16 T RANSMISSION Model 988100, 101, 102, 103, 104, 1 10, 1 12, 1 14, 1 15, 1 18, 1 19, 31 1, 313 PG0482 NOTE: Part Numbe rs listed on this page are T ecumseh part nu mbers and are to be order ed or purc hased from the nearest T e cumseh Service Outlet, which may b e found in the Y el low Pages o f the T ele phone Directory . 1 2 3 4 5 5 6 7 8 9 10 [...]

  • Page 17

    17 T RANSMISSION Model 988100, 101, 102, 103, 104, 1 10, 1 12, 1 14, 1 15, 1 18, 1 19, 31 1, 313 Item Part No. Qty . D escription 1 772083A 1 T ransmi ssion Cov er 2 780086A 1 Needle Be aring .625 ID x .50 780142 1 Ne edle Bearing .6 25 ID x .75 3 770061A 1 T ransmi ssion Cas e 4 77613 4 1 Countershaf t 5 792089A 4 Shift Key 6 784266 1 Shif t Coll [...]

  • Page 18

    18 E LECTRICAL S YSTEM - E LEC TRI C S T ART - P ISTOL G RIP S Model 988104 PG1421 1 2 3 4 5 7 8 9 10 11 19 14 15 16 17 13 18 12 21 22 23 27 24 25 13 6 27 28 29 30 31 20 33 34 32 26 30 35[...]

  • Page 19

    19 E LECTRICAL S YSTEM - E LEC TRI C S T ART - P ISTOL G RIP S Model 988104 Item Part No. Qty . D escription 1 02460700 1 Key- with Cap 2 045490 1 Cap, Ignition S witch 3 045489 1 Nut, Panel .625-32 4 03602 300 1 Key S witch 5 050673 1 Light, Indicator 6 03606600 1 Switch- Dou ble Pole N.O./N.O. 7 09351 100 1 Fus e-25 AMP 8 03631 3 3 T ie Wrap-Blac[...]

  • Page 20

    20 E LECTRICAL S YSTEM - R ECOIL S T ART - P IST OL G RIP S Model 988100, 101, 102, 103, 1 10, 1 12, 31 1 Item Part No. Qty . D escription 1 02460700 1 Key- wi th Cap 2 045490 1 Cap, Ig nition Swit ch 3 045489 1 Nut, Panel .562-24 4 03602300 1 Key Switc h 5 03606600 1 Switch- Dou ble Pole N.O./N.O. 6 09351 100 1 Fuse-25 AMP 7 036313 3 T ie W rap-Bl[...]

  • Page 21

    21 E LECTRICAL S YSTEM - R ECOIL S T ART - P RO S TEER Model 9881 14, 1 15, 1 18, 1 19, 313 Item Part No. Qty . D escription 1 02460700 1 Key- wi th Cap 2 045490 1 Cap, Ig nition Swit ch 3 045489 1 Nut, Panel .562-24 4 03602300 1 Key Switc h 5 03606600 2 Switch - Double Pole N .O./N.O. (S/N 000101-0019 99) 03657100 2 Switch- Single Pole (N.O.) ( S/[...]

  • Page 22

    22 W IRING D IAGRAMS - R ECOIL S T ART - P ISTOL G RIP S Model 988100, 101, 102, 103, 1 10, 1 12, 31 1 Model 988104 PG1481 BLACK B S1 A M S2 G WHITE / BLACK RED FUSE 25 AMP A B ENGINE 2 1 TRANSMISSION SWITCH 33 22 44 55 11 66 A B C D E F BLACK RED/VIO LE T 3 4 1 2 BAIL SWITCH PURPLE HOUR METER 1 2 OPTIONAL BLACK BLACK 9 PT O CLUTCH SWITCH 1 3 4 7 1[...]

  • Page 23

    23 W IRING D IAGR AMS - R ECOIL S TA R T - P RO S TEER Model 9881 14, 1 15, 1 18, 1 19, 313 PG1653 BLACK B S1 A M S2 G WHITE / BLACK RED FUSE 25 AMP A B ENGINE 3 2 4 5 6 LEFT BAIL SWITCH PURPLE HOUR METER 1 2 BLACK GREEN/ WHITE + - PURP LE RIGHT BAIL SWITCH PT O SWITCH RED/GREEN 1 KEY SWITCH PT O CLUTCH 1 2 PT O DIODE BLACK RELA Y BLACK 30 86 85 87[...]

  • Page 24

    24 C ONTIN UITY D IAGRAM Model 988100, 101, 102, 103, 104, 1 10, 1 12, 1 14, 1 15, 1 18, 1 19, 31 1, 313 1 2 BUTT ON OUT 1 2 BUTT ON IN T ransmission Neutral Switch (Models 10001, 02, 03, 04, 10, 12, 311) (08803700) The diagrams below show the various states of connection for electrical components. The solid lines on switches show continuity . NOTE[...]

  • Page 25

    25 48” F LOATING D ECK R OL LERS Model 988103, 104 Item Part No. Qty . Description 1 06223600 1 Bolt-Round Head Square Neck .38-16 x 1.00 Grade 5 2 06542000 4 Nut-Lo cking-T op-Flang e .38-16 3 04920853 1 Bracket, Anti-Scalp Roller 4 09078 100 1 Roller 5 06543600 3 Nut-Lo cking-T op-Flang e .50-13 6 09253700 4 Wheel, 3 x 5 7 04921400 1 W eldment-[...]

  • Page 26

    26 32”, 36”, 44 ” AND 48” F IXED D ECK AND M OWER F RAME Model 988100, 101, 102, 1 10, 1 12, 1 14, 1 15, 1 18, 1 19, 31 1, 313 PG1510 1 2 3 4 5 6 8 9 10 11 12 8 14 7 7 15 14 17 18 19 20 7 22 23 13 25 16 22 44” & 48” 32” & 36” 26 7 21 24 29 28 27[...]

  • Page 27

    27 32”, 36”, 44 ” AND 48” F IXED D ECK AND M OWER F RAME Model 988100, 101, 102, 1 10, 1 12, 1 14, 1 15, 1 18, 1 19, 31 1, 313 tem Part No. Qty . Description 1 07531700 4 Knob- W ing .312-18 (100, 101, 102, 1 10, 1 1 2, 1 14, 1 15, 1 1 8, 1 19) 2 040380 4 Nut-Push .312 ( 100, 101, 102, 1 10, 1 12, 1 14 , 1 15, 1 18, 1 1 9) 3 04916753 1 Cove[...]

  • Page 28

    28 48” F LOATING D ECK AND M OWER F RA ME Model 988103, 104 PG1560 1 2 3 4 5 6 9 10 12 14 7 15 14 18 19 7 24 21 8 20 23 11 17 32 25 26 27 28 29 13 13 16 14 7 31 30 31 7 22[...]

  • Page 29

    29 48” F LOATING D ECK AND M OWER F RAM E Model 988103, 104 tem Part No. Qty . Description 1 07531700 3 Knob- W ing .312-18 2 040380 3 Nut-Push .312 3 04921 153 1 Cover , Bel t Pro Mower 4 04921253 1 Weldment-Mo wer Frame 48" Floating 5 06540700 6 Nut-Lock ing-Nylon .62 5-1 1 6 05968700 6 Bolt-Hex .6 2-1 1 x 1.50 7 06542000 1 1 Nut-Lock in g[...]

  • Page 30

    30 32” AND 36” D ISCHARGE C HUTE AND B AFFLES Model 988100, 101, 1 10, 1 14, 1 18, 31 1, 313 Item Part No. Qty . Description 1 05958900 2 Bolt-He x .50-13 x 1.25 Grade 5 2 06540600 2 Nut-Lo ck ing -Nyl on .50-1 3 3 04916351 1 Wel dment- Uppe r Baffle Right (100, 10 1, 1 14) 04929551 1 Weldment - Baffle -Right Front- 3 2" (1 10, 1 18, 31 1,[...]

  • Page 31

    31 44” AN D 48” D ISCHARGE C HUTE AND B AFF LES Model 988102, 103, 104, 1 12, 1 15, 1 19 Item Part No. Qty . Description 1 05958900 2 Bolt-He x .50-13 x 1.25 Grade 5 2 06223900 1 Bolt-Round Head Square Neck .38-16 x .75 Grade 5 3 06215700 1 Bolt-Round Head Square Neck .31-18 x 1.00 Grade 5 4 04939851 1 Deflec tor 44"/48 " 5 06540600 2[...]

  • Page 32

    32 44” AND 48” B ELT S , I DL ERS AND B LADES Model 988102, 103, 104, 1 12, 1 15, 1 19 Item Part No. Qty . Description 1 06224200 1 Bolt-Rou nd Head Sq uare Neck .3 8-16 x 1 .50 Grade 5 2 06308800 1 W asher -Locking .38 x .094 Regul ar 3 06529400 1 Nut-Hex .3 8-16 4 06529600 2 Nut-Lock ing-Center .38 -16 5 415543 2 W a sher-Fl at-S t eel .531 x[...]

  • Page 33

    33 44” AND 48” B ELT S , I DL ERS AND B LADES Model 988102, 103, 104, 1 12, 1 15, 1 19 Item Part No. Qty . Description 8 06529600 3 Nut-Lock ing-Center .38 -16 9 06225000 1 Bolt-Rou nd Head Sq uare Neck .5 0-13 x 3 .50 Grade 5 10 0 6536300 2 Nut-Locking-Cen ter .50-13 1 1 09286 500 1 Ass embly , Idler Pivot Arm ( Contains Item s 12 & 13) 12[...]

  • Page 34

    34 32” AND 36” B ELT S , I DL ERS AND B LADES Model 988100, 101, 1 10, 1 14, 1 18, 31 1, 313 Item Part No. Qty . Description 1 06224200 1 Bolt-Round Head Square Neck .38-16 x 1.50 Grade 5 2 06308800 1 W asher-Lo cking .38 x .094 Regul ar 3 06529400 1 Nut-Hex .38-16 4 06529600 1 Nut-Lock ing-Center .3 8-16 5 06445000 1 W asher-Fl at-S teel . 515[...]

  • Page 35

    GRA VEL Y A Division of Ariens Comp any 655 Wes t Ryan S tre et P .O. Box 157 Brillion, W I 541 10-015 7 920-756-21 41 Fax 920-75 6-2407 www .gravely .com[...]