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Gravely 990102 manual

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Table of contents for the manual

  • Page 1

    Part s Manual 00615300 D 9/09 Printed in USA Models 990100 - 27hp 990101 - 25hp 990102 - 30hp Rapid XZ Shown wi th option al 60” de ck.[...]

  • Page 2

    2 T HE M ANUAL Before you oper ate your unit, care fully and complete ly read ma nuals s upplied with the unit. T he conten ts will provide you with a n unders tanding of safe ty instruct ions and con trols du ring norma l operat ion and ma intenance . For your safety and the safety of oth ers always r ead, unders tand, and follow a ll DANGER , W A[...]

  • Page 3

    3 M ODELS Domestic Model 99 0100 Rapid X Z, 27hp Kohl er Horizontal Serial No . 000100 an d up Model 99 0101 Rapid X Z, 25hp Kohl er Hozi zontal Serial No . 000100 an d up Model 99 0102 Rapid X Z, 30hp Kohl er Horizontal Serial No . 000100 an d up T ABLE O F C ONTENT S D ECALS Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 4

    4 D ECALS Model 990100, 101, 102 Item Part No. Qty . Description 1 053631 00 1 Deca l, Service I nstruct ions R apid XZ 2 07757600 1 Decal, Instruc tion al S teering 3 05363300 2 Decal, Gravely Rapi d XZ Hood 4 07757500 1 Decal, Par king Bra ke Lever 5 05363000 1 Decal, Contro l Panel Ra pid XZ 6 05231800 1 Decal, Gravel y Log o 7 05305100 1 Decal,[...]

  • Page 5

    5 F RAM E Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 00474551 1 Weldm ent, Frame 2 00601451 1 Plate, Kohler Engine Mo unting 3 06223600 2 Bolt, Round H ead Square N eck .38-16 x 1.00 Gra de 5 4 00668151 1 Guard, Hose Fitting - L eft Hand 5 00666451 1 Guard, Hose Fitting - Ri ght Hand 6 00664951 1 Bracket, Lef t Hand H ood Mounti ng 7[...]

  • Page 6

    6 S EAT Model 990100, 101, 102 PD0780 6 7 2 3 5 4 1 8 9 4 5 8 8 7 10 11 12 13 14 15 16 17 20 18 19[...]

  • Page 7

    7 S EAT Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 03947200 1 Seat, S uspension , Light Grey (Includes items 1 3 – 20) 2 00474151 1 Plate , Seat Pivot 3 00587700 1 Rod, Se at Pivot (Outfront) 4 05521 100 2 Bush ing, Flange .515 x .750 x .745 x 1.0 0 Nylon 5 05717100 2 Ring, Re taining E xternal .500 x .050 6 05947000 1 Bolt, Hex .3[...]

  • Page 8

    8 H OOD Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 00497353 1 Hood, O utfront Rapid XZ 2 07412900 10 Sc rew , T a pping .38-16 x .50 Hex Washer Hea d Thread 3 07415400 5 Screw , T apping .38-16 x .75 Hex W asher Hea d Thread 4 00667553 1 Support, Lateral H ood 5 06530400 2 Nut, S pin L ock Flange .3 12-18 6 07533600 2 Bumpe r , Rub b[...]

  • Page 9

    9 N OTES[...]

  • Page 10

    10 E NGINE AN D C LUTCH Model 990100, 101, 102 1 2 10 12 13 15 18 17 4 5 6 7 8 9 25 3 PD3790 22 21 19 20 11 16 12 19 8 24 23 23 26 28 27 27 31 30 29 34 33 32 35 36 37 14 38 39 43 42 41 40[...]

  • Page 11

    11 E NGINE /C LUTCH Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 08200132 1 Engine, 27h p Kohler (99 0100) 082001 18 1 Engine, 25h p Kohler (99 0101) 08200145 1 Engine, 30hp Kohle r (990102) 2 072001 13 1 Belt, B 41 .313 Matched Set 3 00667451 1 Bracket, PT O Idle r Mounting 4 06225000 1 Bolt, Round H ead Square N eck .50-13 x 3.50 Gra[...]

  • Page 12

    12 F UEL T ANKS AND H OSES Model 990100, 101, 102 1 3 2 4 4 5 6 16 7 4 4 8 PD3661 9 10 14 4 4 13 12 12 12 12 11 13 19 20 18 17 18 15[...]

  • Page 13

    13 F UEL T ANKS AND H OSES Model 990100, 101, 102 Item Part No. Qty . Description 1 00497400 1 Fender , Righ t Hand 2 00473951 1 Weldment, C ontrol Panel 3 00616851 1 S tiffener , Fender 4 07000018 12 Bo lt, SEMS .31-18 x .62 5 05959400 1 Bolt, Hex .38-16 x .75 Grade 5 6 07412900 1 Screw , T apping .38-16 x .50 Hex W asher Hea d Threa d Rolling 7 0[...]

  • Page 14

    14 H YDROST ATIC P UMP S AND I DLERS Model 990100, 101, 102 PD3671 1 2 5 4 6 8 11 9 14 10 16 17 19 28 18 7 20 21 22 24 25 27 26 3 15 9 10 11 7 12 13 18 18 24 23 32 29 31 30 33 34 35 36[...]

  • Page 15

    15 H YDROST ATIC P UM P S & I DLER S Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 00587200 1 Pump, Hydrauli c BDP-21L Left Hand Rapid XZ 2 06224100 4 Bolt, Roun d Head Squa re Neck .38 -16 x 1.25 Gr ade 5 3 00677100 1 S pacer , 1.0ID x 1. 5OD x 1.81 Li ning 4 05946900 2 Bolt, Hex .31-18X1 .00 Grade 5 5 07300034 1 Sheav e, Double 1 [...]

  • Page 16

    16 R EAR A XLE AN D W EIGH T S Model 990100, 101, 102 PD3680 1 2 3 5 6 9 10 11 12 13 13 14 15 16 21 8 17 12 19 7 4 18 18 18 9 20 20 22 23 24 25 26 27 28 29 29 29[...]

  • Page 17

    17 R EAR A XLE AN D W EIGH T S Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 00675300 4 S pace r , Wheel 2 00456800 2 Cap, Dust 3 00475051 1 Weldm ent, Rear Axl e 4 00531400 2 Bearing Seal 1.5 x 2 x .18 5 00531500 2 S pace r , 1.005 x 1.5075 x .375 6 00607900 1 S pace r , 1 x 1 .50 x 3.16 "LG 7 00613300 1 Weldm ent, Rear Axl e Moun[...]

  • Page 18

    18 B RAKE L INK AGE Model 990100, 101, 102 PD3571 1 28 3 4 5 5 6 7 5 9 10 13 14 15 16 17 34 20 21 19 24 25 6 27 11 26 12 23 30 22 19 13 2 32 18 8 12 35 36 1 2 47 8 10 11 25 31 37 33 9 27 21 28 23 20 30 5 6 29 45 44 5 5 5 6 6 5 6 6 43 32 42 39 38 46 41 40 6 48 49[...]

  • Page 19

    19 B RAKE L INK AGE Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 00602500 2 Assembly , Brake 2 00668251 2 Extension, Brake 3 05946900 4 Bolt, Hex .31-18 x 1.00 Gra de 5 4 00619400 1 Rod, Parking Brake Set Right Ha nd 5 06714800 10 Pin, Ha ir , ENDRI ES #25 6 06436200 10 W ash er , Flat S teel .40 6 x .812 x .065 7 00619500 1 Weldm ent,[...]

  • Page 20

    20 S TEERIN G L EVERS & L INKAGES Model 990100, 101, 102 PD36 30 1 4 5 7 7 8 8 9 11 11 12 12 13 14 10 13 16 5 10 17 10 12 15 3 3 2 14 6 9 17 12 4 4 4 6 4 4 24 24 3 3 15 18 19 20 21 20 21 18 20 20 19 23 23 22 22 26 25 24[...]

  • Page 21

    21 S TEERIN G L EVERS & L INKAGES Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 00585051 1 Weldment, Ben t S teering A rm - Right H and 2 00472951 1 Weldment, Ben t S teering A rm - Left Hand 3 05436800 4 Bush ing .625 x .75 x .50 4 06436100 6 W ash er , Flat S teel .630 x 1.005 x .062 5 05957400 6 Bolt, Hex .31-18 x 1.7 5 Grade 5 6[...]

  • Page 22

    22 C ONTROL P ANEL Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 07000018 7 Bolt, SEMS .31-1 8 x .62 2 061 16 700 4 Sc rew , Machine 10- 24 x .50 Hex W ash er Head 3 06900040 1 Cable, Koh le r Thro ttle 4 06900041 1 Cable, Koh le r Choke 5 06536000 4 Nut, Loc king Nylon 10-24 With Insert 6 07517300 1 Cable Tie PD36 50 1 2 4 5 6 3[...]

  • Page 23

    23 N OTES[...]

  • Page 24

    24 W EIGHT T RAN SFER Model 990100, 101, 102 PD0360 1 2 5 6 7 42 9 10 11 12 4 3 18 13 14 17 15 16 19 22 20 21 4 5 9 8 11 13 12 14 15 16 17 17 17 18 24 25 26 27 28 24 30 29 32 31 9 33 35 34 47 45 39 37 40 41 37 38 37 36 38 44 46 43 48 9 23[...]

  • Page 25

    25 W EIGHT T RAN SFER Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 00585100 1 Cylinder , Hydraulic Deck Lif t 2 06539600 1 Nut, Jam .62 5-18 3 09221600 1 Rod End, 5/8 R ight Hand - Female 4 07000045 2 Adapter , Hydraulic Fitting 90 M4F-M6O 5 09215200 2 Bushing, .5 16 x 1.000 x 1.050 6 07536800 1 Grommet, 1.25 7 07000044 1 Fitting, H yd[...]

  • Page 26

    26 H YDRAULIC T ANK , F ILTER , P UMP S , & H OSES Model 990100, 101, 102 PD0370 1 (Loc ated in Reservo ir , reference only) 3 5 7 9 8 11 6 6 10 2 PD3690 15 14 3 2 2 4 16 6 7 7 7 12 8 8 8 17 13 13[...]

  • Page 27

    27 H YDRAULIC T ANK , F ILTER , P UMP S , & H OSES Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 00585500 1 T ank, Hydraul ic Reserv oir/Filt er 2 07069600 3 Fitting, Hydraulic 90 Elbow M8F-M8O 8 C5OLO-S teel 3 00601700 2 Hose, H ydra uli c .50-15 -0K F08F0- F08F 9 4 07064100 2 Fitting, Hydraulic 5 01967900 2 Hose, H ydrauli c 6 070[...]

  • Page 28

    28 H YDRAULIC R OUT ING D IAGRAM Model 990100, 101, 102 PD0740 Va l v e Block Weight T ransfer Cylinder Deck Lift Cylinder Aux Output T op P Port Aux Pump Bottom T Port B1 Port B1 Port P Port T Port A1 Port B2 Port A1 Port B2 Port A2 Port A2 Port A Port A Port B Port B Port B Port B Port A Port A Port[...]

  • Page 29

    29 N OTES[...]

  • Page 30

    30 E LECTRICAL S YSTEM Model 990100, 101, 102 PD3620 19 1 2 3 4 5 7 8 9 12 11 12 13 14 15 16 17 18 6 20 22 21 10 23 24 25 26 26 27[...]

  • Page 31

    31 E LECTRICAL S YSTEM Model 990100, 101, 102 Item Part No. Qty . Descrip tion 1 00464 000 1 Ke y Switch 2 00492000 1 Harnes s, Rapid XD 3 09287000 1 Key with Shield 4 01545600 1 Switch, Clutc h With Retainer Ring 5 08841200 1 Light, Indi ca tor 6 09293500 2 Dio de, Conn ector Shel l 7 01554800 1 Battery 8 00428151 1 Hold Do wn, Battery 9 06226400 [...]

  • Page 32

    32 C ONTIN UITY D IAGRAM Model 990100, 101, 102 Seat Switch (03654200) Relay (00432100) Normal Position 1 Position 2 Weight T ransfer Switch (00652100) PD38 40[...]

  • Page 33

    33 W IRING D IAGRA M Model 990100, 101, 102 PD24 13 T o Hydraulic Controls DECK SAFETY SWITCH (p age 3 4)[...]

  • Page 34

    34 W IRING D IAGRAMS Model 990100, 101, 102 WEIGHT TRANSFER SENSOR 2 5 3 1 6 4 2 5 3 1 6 4 1 2 WEIGHT TRANSFER SENSOR RELA Y HYDRAULICS RELA Y WEIGHT TRANSFER UP/DOWN SWITCH WEIGHT TRANSFER UP/DOWN SOLENOIDS A TT ACHMENT LIFT SOLENOIDS WEIGHT TRANSFER ON/OFF SWITCH A TT ACHMENT LIFT SWITCH GRA Y/WHITE GRA Y/BLACK GRA Y/BLUE GRA Y GRA Y GRA Y/BLUE G[...]

  • Page 35

    [...]

  • Page 36

    GRA VEL Y 655 W est Ryan S treet Brillion, W I 541 10-1072 920-756-21 41 Fax 920-7 56-2407 www .grave ly .com[...]