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Gravely 992077 19HP-144Z manual

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Table of contents for the manual

  • Page 1

    Models 992077 19HP-144Z 992078 21HP-148Z 992079 23HP-152Z 992080 23HP-160Z 992081 25HP-152Z 992082 25HP-160Z 992310 19HP-144Z 992311 21HP-148Z 00265100 1/04 Printed in USA Pr omaster 144Z / 148Z / 152Z / 160Z P ar ts Man ual[...]

  • Page 2

    2 T HE M ANUAL Bef ore you oper ate y our unit, carefully and completely read manuals supplied with the unit. The contents will provide y ou with an understanding of saf ety instr uctions and controls during nor mal operation and maintenance. F or your saf ety and the safety of others alw ays read, understand, and f ollow all D ANGER, W ARNING, and[...]

  • Page 3

    3 M ODELS Domestic Model 992077 19HP Kaw asaki with 44” Mower Dec k Serial No . 000101 and up Model 992078 21HP Kaw asaki with 48” Mower Dec k Serial No . 000101 and up Model 992079 23HP Kaw asaki with 52” Mower Dec k Serial No . 000101 and up Model 992080 23HP Kaw asaki with 60”Mow er Dec k Serial No . 000101 and up Model 992081 25HP K ohl[...]

  • Page 4

    4 D ECALS Model 992077, 078, 079, 080, 081, 082, 310, 311 Item P art No. Qty . Description 1 05359400 1 Decal, Pinch P oint 2 07756000 1 Decal, Danger F an 3 07754100 2 Decal, Hot Surf ace 4 69229100 1 Set, Decal-Common Danger/Fuel 5 07731400 2 Decal, Mow er P an Head Danger 6 07742300 1 Decal, W ar ning DANGER / PELIGRO 07731400D W ARNING/AVERTISS[...]

  • Page 5

    5 D ECALS Model 992077, 078, 079, 080, 081, 082, 310, 311 Item P art No. Qty . Description 1 05359200 1 Decal, Ser vice Instructions 2 07735300 1 Decal, Lift Lev er 3 05358900 1 Decal, PM 152Z (079, 081) 05358700 1 Decal, PM 144Z (077) 05358800 1 Decal, PM 148Z (078) 05359000 1 Decal, PM 160Z (080, 082) 4 07757600 1 Decal, Instr uctional Steering 5[...]

  • Page 6

    6 F RAME Model 992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 1 09281251 1 Inter mediate Z F rame (077, 078, 079, 081) 09281351 1 Inter mediate Z F rame (080, 082) 2 06530400 6 Nut, Spin Lock Flange .312-18 3 09267151 1 Hinge, Footboard Left Hand 4 06543100 1 Nut, Locking T op Flange .31-18 5 09292251 1 Bumper/Guard 6 070[...]

  • Page 7

    7 S EAT Model 992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 1 09214500 1 Seat 2 06543100 4 Nut, Locking T op Flange .31-18 (077, 078, 079, 080, 081, 082) 06543100 5 Nut, Locking T op Flange .31-18 (310, 311) 3 034738 2 Bushing, Flange .515 x .750 x .745 x 1.00 4 00164351 1 Seat Pivot Mount 5 09282700 1 Rod, Seat Fr ame P[...]

  • Page 8

    8 E NGINE AND C LUTCH Model 992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 1 08270000 1 Engine, K ohler , 25HP (081, 082) 08268800 1 Engine, Kaw asaki 19HP (077, 310) 08268000 1 Engine, Kaw asaki 21HP (078, 311) 08268900 1 Engine, Kaw asaki 23HP (079, 080) 2 09294800 1 Muf fl er , K ohler (081, 082) 09281600 1 Muf fl er[...]

  • Page 9

    9 F UEL T ANKS AND H OSES Model 992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 1 09281500 1 T ank, Gas - Right Hand 2 05947000 8 Bolt, He x .31-18 x .75 Grade 5 3 06308600 8 W asher , Locking .31 x .078 4 06435700 8 W asher , Flat Steel .38 x .875 x .083 5 021134 75 in Gas Line, Bulk .25" ID 6 06939100 4 Hose, Clamp [...]

  • Page 10

    10 T RANSMISSION Model 992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 1 09285100 1 Hydrostat BDP with Auxiliary 2 050995 2 K ey , Straight 5mm x 25mm x 5mm 3 051138 2 Sheav e 4.0 x .199 4 416904 2 W asher , Flat Steel .281 x 1.00 x .063 5 06308400 2 Washer , Locking .25 x .062 6 05969800 2 Bolt, Hex M6 x 1.0 x 12 7 059479[...]

  • Page 11

    11 M OTORS AND W HEELS Model 992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 1 09282451 2 Fork 2 69000300 4 Bear ing, Cone with Grease 3 038109 4 Bearing, Cup 1.98 x .420 4 00531400 2 Bear ing Seal 1.5 x 2 x .18 5 00531500 2 Spacer , PM, 1.03 I.D . x 1.5 O .D . x .375 6 00160900 4 Spacer , Wheel 7 117977 AR K ey , W oodr u[...]

  • Page 12

    12 B RAKES Model 992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 1 09267300 2 Pivot, Brak e Rod 2 05947000 2 Bolt, Hex .31-18 x .75 Grade 5 3 09248000 2 PTO Link Rod 4 08328500 2 Spr ing, Compression .143 x .710 x 2.00 5 06436200 8 Washer , Flat Steel .406 x .812 x .065 6 06529400 8 Nut, Hex .38-16 7 00258700 1 Weldment, B[...]

  • Page 13

    13 L IFT V ALVE AND C YLINDER Model 992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 1 09285000 1 V alve, Hydr aulic 2 06543100 2 Nut, Locking T op Flange .31-18 3 05952600 2 Bolt, Hex .31-18 x 2.50 Grade 5 4 09283051 1 V alve Mounting Brac k et 5 07412900 3 Screw , T apping .38-16 x .50 Hex Washer Head 6 09250300 1 Latch 7[...]

  • Page 14

    14 H YDRAULIC T ANK , F ILTER AND P UMP TO T ANK C IRCUIT Model 992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 1 09072100 1 Head, Filter 2 05947900 2 Bolt, He x .25-20 x .50 Grade 5 3 06308400 2 W asher , Locking .25 x .062 4 09246900 1 Oil Filter 5 00161051 1 T ank, Hydraulic 6 09273900 1 Hydraulic T ank Dipstick 7 07061[...]

  • Page 15

    15 D ECK L IFT AND M OTORS TO P UMP C IRCUITS Model 992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 1 07063700 2 Fitting, Hydraulic 2 07063800 2 Fitting, Hydraulic 3 07067500 2 Fitting, Hydraulic Elbo w 4 09283600 2 Hose, Hydr aulic 5 09275600 1 Hose, Hydr aulic 6 09249400 2 Slee v e, Protectiv e 24" 7 07063900 2 Fitt[...]

  • Page 16

    16 H YDRAULIC D IAGRAM Model 992077, 078, 079, 080, 081, 082, 310, 311 A B A B A B A B A B Right Pump Oil T ank Left Wheel Motor Upper Lower Rev erse High Pressure Forw ard High Pressure Lift Cylinder Oil Filter Right Wheel Motor Upper Lower PRESSURE RETURN SUCTION Left Pump Deck Lo wer Deck Lift Lift V alve Rev erse High Pressure Forw ard High Pre[...]

  • Page 17

    17 C ONTROL P ANEL Model 992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 1 09284951 1 P anel, Control 2 06116700 6 Screw , Machine 10-24 x .50 Hex W asher Head 3 06949400 1 Cable , Throttle 4 06950100 1 Cable , Kohler Chok e (081, 082) 06949500 1 Cable , Chok e, Ka wasaki (077, 078, 079, 080, 310, 311) 5 06536000 4 Nut, Lo[...]

  • Page 18

    18 S TEERING C ONTROLS Model 992077, 078, 079, 080, 081, 082, 310, 311 PD3630 1 4 5 8 8 9 9 10 13 13 14 14 15 11 16 17 12 15 23 5 12 26 12 24 27 12 14 22 20 21 12 3 25 3 20 11 3 3 18 25 6 32 2 17 16 28 29 30 19 7 19 31 31 22 6 33[...]

  • Page 19

    19 S TEERING C ONTROLS Model 992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 1 09285300 2 Assembly , Steer ing Rod 2 07415400 4 Screw , T apping .38-16 x .75 Hex W asher Head 3 05436800 4 Bushing .625 x .75 x .50 4 06435700 4 W asher , Flat Steel .38 x .875 x .083 5 05957400 6 Bolt, He x .31-18 x 1.75 Grade 5 6 06437200 2 [...]

  • Page 20

    20 D ECK L IFT Model 992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 1 09289700 1 W eldment, Lift Arm 2 050203 1 Ring, Retaining External 1.00 x .078 3 018355 2 Bushing, Flange Nylon 1.020 x 1.385 x .75 x 1.75 4 124553 1 K ey , Woodruff .25 x 1.00 5 06443000 2 W asher , Flat Steel 1.063 x 2.00 x .134 6 09289800 1 Lift Arm [...]

  • Page 21

    21 C ONTINUITY D IAGRAM Model 992077, 078, 079, 080, 081, 082, 310, 311 Seat Switch (045036) 1 OPERA TOR OFF SEA T 2 1 OPERA TOR ON SEA T 2 39 47 1 DISENGAGED (down position) 39 47 1 ENGAGED (up position) PTO Switch (01545600) Relay (040216) 87 87A 86 85 30 NOT ENERGIZED 87 87A 86 85 30 ENERGIZED Brake Switch (03657100) 1 2 BUTT ON OUT 1 2 BUTT ON [...]

  • Page 22

    22 E LECTRICAL S YSTEM Model 992077, 078, 079, 080, 081, 082, 310, 311 PD3620 30 1 2 3 4 5 6 8 9 10 11 11 13 12 13 14 15 16 17 18 19 19 20 21 22 23 24 25 26 27 28 7 14 33 32 34 31 29[...]

  • Page 23

    23 E LECTRICAL S YSTEM Model 52992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 1 09089700 1 K ey Switch 2 00250900 1 Harness, Z-6 Pin (EYE-Q) 3 09287000 1 K ey with Shield 4 00539300 1 Plug 5 01545600 1 Switch, Clutch With Retainer Ring 6 050673 1 Light, Indicator Kit 7 09293500 2 Diode, Connector Shell 8 01554800 1 Batter[...]

  • Page 24

    24 W IRING D IAGRAM Model 992077, 078, 079, 080, 081, 082, 310, 311 BLACK PT O CLUTCH 1 2 M G S2 B S1 A 87a 30 85 86 87 30 85 86 87 WHITE / BLACK BLACK BROWN 1 2 BROWN / YELLOW BLACK RED / VIOLET SEA T SWITCH 1 2 PINK BLACK PURPLE MAGNETO KILL RED BLACK SEA T / PTO RELA Y OIL PRESSURE BLUE / WHITE BRAKE SWITCH FUSE PT O SWITCH 4 3 9 1 7 ST ART RELA[...]

  • Page 25

    25 M OUNTING B RACKETS Model 992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 1 09290153 4 Brack et, Mower Mounting 2 06223600 8 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 2 3 06542000 8 Nut, Locking T op Flange .38-16 4 09284700 4 Chain, Link 5 05959700 8 Bolt, Hex .50-13 x 2.00 Grade 5 6 06543300 8 Nut, Spin Lock Fl[...]

  • Page 26

    26 D ECK , D ISCHARGE C HUTE AND B AFFLES Model 992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 1 04921951 1 De fl ector , 52" (079, 081) 09238451 1 De fl ector , 60" (080, 082) 04939851 1 De fl ector , 44" (077, 078, 310, 311) 2 06223600 1 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5 3 06435700 3 W[...]

  • Page 27

    27 M OUNTING A RMS AND B ELT G UARDS Model 992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 1 09240453 2 Brack et, Mower Mounting (Rear) 2 06221200 4 Bolt, Round Head Square Neck .50-13 x .75 Grade 5 3 06519700 4 Nut, Locking Center Jam .50-13 4 09282000 2 Assembly , Mower Mounting (Includes Items 5 and 6) 5 09282151 AR Mow[...]

  • Page 28

    28 B ELTS , S PINDLES , I DLERS AND B LADES Model 992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 1 06223900 3 Bolt, Round Head Square Neck .38-16 x .75 Gr ade 5 (077, 078, 079, 081, 310, 311) 06221400 3 Bolt, Round Head Square Neck .38-16 x 1.25 Gr ade 2 (080, 082) 2 09248353 1 Brac ket, Spring (077, 078, 079, 081, 310, 3[...]

  • Page 29

    29 B ELTS , S PINDLES , I DLERS AND B LADES Model 992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 8 09245353 1 Anchor , Spring 9 06225000 2 Bolt, Round Head Square Neck .50-13 x 3.50 Gr ade 5 10 06543600 2 Nut, Locking T op Flange .50-13 11 09248400 1 Assembly , Idler Pivot Arm (Contains Items 12 & 13) 12 09248551 AR W[...]

  • Page 30

    30 R OLLERS Model 992077, 078, 079, 080, 081, 082, 310, 311 Item Part No. Qty . Description 1 06223600 3 Bolt, Round Head Square Neck .38-16 x 1.00 Grade 5) (077, 078, 079, 081, 310, 311) 2 06221400 3 Bolt, Round Head Square Neck .38-16 x 1.25 Grade 2 (080, 082) 3 06542000 3 Nut, Locking T op Flange .38-16 4 04920853 1 Brack et, Anti-Scalp Roller 5[...]

  • Page 31

    GRA VEL Y A Division of Ariens Company 655 West Ryan Str eet P .O. Box 157 Brillion, WI 54110-0157 920-756-2141 Fax 920-756-2407 www .gravely .com[...]