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Gravely 992220 - PRO-RIDE 254 manual

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  • Page 1

    Model 9922 20 - Pr o-R ide 25 4 9922 21 - Pr o-R ide 26 0 9922 22 - Pr o-R ide 26 6 04283000 2/ 11 Print ed in U SA Part s Manual Pro-Ride Gasoline containing up to 10% ethanol (E10) or up to 10% MTBE (methyl tertiary butyl ether) is acceptable for us e in this machi ne. The use of any gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the [...]

  • Page 2

    2 T HE M ANUAL Before you oper ate your unit, care fully and complete ly read ma nuals s upplied with the unit. T he conten ts will provide you with a n unders tanding of saf ety instruc tions and con trols du ring norma l operat ion and ma intenan ce. For your safety and the safety o f others alwa ys read, understand , and follow a ll DANGER , W A[...]

  • Page 3

    3 M ODELS Domestic Model 99 2220 (Pro -Ride 254) 27hp Ka wasaki with 54” Mo wer Serial No . 000101 an d up Model 99 2221 (Pro -Ride 260) 31hp Ka wasaki with 60” Mo wer Serial No . 000101 an d up Model 99 2222 (Pro -Ride 266) 31hp Ka wasaki with 66” Mo wer Serial No . 000101 an d up T ABLE O F C ONTENT S D ECALS Decals – Sa fety . . . . . . [...]

  • Page 4

    4 D ECALS – S AFETY Model 992220, 221, 22 2 Item Part No. Qty . Desc ription 1 07800042 1 Decal, Control P anel - 03971 800 (Serial Number 10 1 – 2499) 03971800 1 Decal, Control P anel - 03971 800 (Seri al Number 2500 and u p) 2 00180996 2 Decal, Danger - Ba ttery 3 05236900 1 Decal, Danger Belt R otation 4 001812 54 1 A ttention, H ydraulic Re[...]

  • Page 5

    5 D ECALS – S TYLE Model 992220, 221, 222 Item Part No. Qty . Description 1 0780031 1 1 Decal, Pro-Ride 2 54 (992220) 07800312 1 Decal, Pro-Ride 2 60 (992221) 07800313 1 Decal, Pro-Ride 2 66 (992222) 2 080005 26 1 Decal, Grav ely Her itage, Large 3 05239900 1 Decal, 9.5” Gravel y (Serials 101 – 2499 ) 4 04058900 1 Decal, Deck Size 54” (9922[...]

  • Page 6

    6 S EAT , F OOT P LATE AND B UMPER Model 992220, 221, 222 9 9 23 9 24 9 13 30 33 22 13 19 20 29 31 26 14 18 13 11 7 9 6 15 3 2 18 4 8 1 15 27 17 16 5 16 9 21 14 15 36 37 9 35 25 34 34 25 35 13 10 32 12 Seat and E ngine Guard Plate_G 28[...]

  • Page 7

    7 S EAT , F OOT P LATE AND B UMPER Model 992220, 221, 22 2 Item Part No. Qty . De scription 1 56496000 1 Assembly, Fra me with Decals (9922 20) (Serials 101 – 2499) 56496008 1 Assemb ly, Frame with Dec als (9 92220) (Serials 25 00 and up) 56496001 1 Assemb ly, Frame with Dec als (9 92221) (Serials 10 1 – 249 9) 56496009 1 Assemb ly, Frame with [...]

  • Page 8

    8 H YDRAULICS Model 992220, 221, 222 4 5 2 22 11 10 1 8 7 3 13 23 9 12 10 15 14 6 21 16 17 19 11 18 12 20 5 5 5 14 11 11 16 15 17 17 17 18 hyd. EXPLOD ED sch e ma t ic_G[...]

  • Page 9

    9 H YDRAULICS Model 992220, 221, 22 2 Item Part No. Qty . De scription 1 00180236 1 Motor, Lef t Ha nd Whe el 2 00180237 1 Motor , Right H and Wh eel 3 00181210 1 Cap, Oil Res ervoir Breather 4 03819851 1 Weldme nt, Oi l Tank 5 00180652 4 Hose, H ydraulic 5/8 x 18. 75 6 00180831 1 Pump, LH B DP16A 7 00180832 1 Pump, RH BDP16 A 8 00180908 1 Head, Fi[...]

  • Page 10

    10 P UMP Model 992220, 221, 222 1 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 2 12 Pump Components_G[...]

  • Page 11

    11 P UMP Model 992220, 221, 22 2 Item Part No. Qty . De scription 1 00181228 1 Band, 18” 2 03799751 2 Weldment, Fan Shie ld Mo unting 3 00181341 2 Grill, 7” Fan 4 00180956 2 Yoke, 1/ 4-20 RH Adj ustabl e 5 00180957 2 Spring, Compr essio n .784 x .092 x 1.50 6 00180967 2 Pump Cont rol R od 7 06531000 4 Nut, Lock ing, Ny lon .2 50-20 8 00967393 2[...]

  • Page 12

    12 W HEELS AND B RAKE Model 992220, 221, 222 1 2 3 21 8 16 14 15 4 12 11 9 10 17 18 19 5 20 7 13 18 15 6 Brake and Hub Components_G[...]

  • Page 13

    13 W HEELS AND B RAKE Model 992220, 221, 22 2 Item Part No. Qty . De scription 1 00191625 2 Nut, Hub R etaini ng Hyd ro-Gear Wheel Motor 2 03850400 1 Unibody Weldment w/Dec als 3 NA 1 Rear Lift Ro d Assemb ly (See “Lift Rod ” on pa ge 14.) 4 00180236 1 Motor, LH Wheel 00180237 1 Motor, R H Whee l 5 00180354 4 Bearing Shie ld 1/2" 6 0383395[...]

  • Page 14

    14 L IF T R OD Model 992220, 221, 222 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 7 15 11 Lift_Rod_G[...]

  • Page 15

    15 L IF T R OD Model 992220, 221, 22 2 Item Part No. Qty . De scription 1 03845600 2 Chain, 4 Links 1/4 ” 2 03814751 2 Ball Bearing Plate 3 03814851 1 Center Lif t Weldm ent 4 03815051 1 Weldment, HOC Rotati on Adju stm en t 5 03815151 2 Front Pivot C lamp We ldme nt 6 00251060 2 Bearin g 7 00251061 4 Flange, Bearing 52MM- 3T 8 05962900 2 Bolt, 3[...]

  • Page 16

    16 F RONT A XLE , C ASTER S AND W HEELS Model 992220, 221, 222 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 11 16 16 18 19 20 22 23 24 25 26 28 29 30 31 32 33 34 35 36 31 38 37 27 10 6 6 21 17 Front axle to Frame_G[...]

  • Page 17

    17 F RONT A XLE , C ASTER S AND W HEELS Model 992220, 221, 22 2 Item Part No. Qty . De scription 1 1 Front Axl e Frame As sembly (see view at bo ttom of p. 16 or s ee p. 1 4 for in dividua l compon ents) 2 00180085 1 Rear Lift Ro d Asse mbly 3 03819153 1 Front Axle Bracket 4 00180830 2 Pin, MFG .6 25 x 5 .00 x 4.38 5 03814451 4 Connecto r Link 6 00[...]

  • Page 18

    18 S TEERING C ONT ROLS Model 992220, 221, 222 2 1 7 9 14 17 18 5 8 11 3 4 25 10 6 14 38 13 21 27 24 20 12 19 16 22 29 28 26 2 27 2 31 32 33 34 35 36 37 34 27 26 26 26 21 17 21 15 23 20 S teering_Controls_G 30[...]

  • Page 19

    19 S TEERING C ONT ROLS Model 992220, 221, 22 2 Item Part No. Qty . De scription 1 00180231 2 Dampner, Stee ring C ontrol 2 00180354 6 Bearing Shie ld 1/2" 3 03814551 1 Spring Piv ot Wel dment 4 03833751 1 Park Br ake Con trol Arm R H 03833951 1 Park B rake C ontrol Arm LH 5 03818951 1 Ear, RH Brake Pivot 03819051 1 Ear, LH Brake Pi vot 6 0381[...]

  • Page 20

    20 E NGINE AND E XHAUST Model 992220, 221, 222 2 3 4 5 8 7 11 12 1 9 13 14 15 16 17 19 18 Engine Components_G 10 20 6[...]

  • Page 21

    21 E NGINE AND E XHAUST Model 992220, 221, 22 2 Item Part No. Qty . De scription 1 00180273 1 Cable, Cho ke 48" (Serial s 101 – 2 499; s ee page 26 for Seri als 25 00 and up) 2 03286700 1 Lead, Starter Solenoi d 3 21535800 1 Oil Filter 4 08200327 1 Engine, Kawasaki 2 7 HP 08200328 1 Engin e, Kawas aki 31 H P 5 01057000 1 Muffler, Kaw asaki H[...]

  • Page 22

    22 F UEL T ANKS Model 992220, 221, 222 Serials 101 – 2499 Item Part No. Qty . De scription 1 00130924 3 Clamp, 1/2 S pring Hose 2 1 Frame w/Dec als ( See p ages 6-7) 3 03793800 1 T ank, LH Midmou nt Blank w /Cap 4 03793900 1 T ank, RH Midmo unt Bla nk w/C ap 5 00180897 4 Foam, .1 25 x . 750 x 4.00 6 00181023 4 S pacer , Gas T ank Atta chme nt 7 0[...]

  • Page 23

    23 ROPS Model 992220, 221, 22 2 Item Part No. Qty . De scription 1 00181591 2 ROPS Lock Pi n Asse mbly 2 00181592 2 5/16 x 3 /4" Rou nd Knob 3 05960000 2 1/2 x 3-1/4" Hex Bol t 4 05965800 4 1/2 x 3-1/2" Hex Bol t 5 06537300 4 1/2" Hex Nut 6 06307300 4 1/2" S pring Lock W ashe r 7 06536300 4 1/2" Center L ock Nut 8 NA 1[...]

  • Page 24

    24 C LUTCH AND B ELT Model 992220, 221, 222 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 19 18 17 16 20 17 21 22 23 24 25 26 27 28 29 30 31 32 33 Clutch_Belt_G[...]

  • Page 25

    25 C LUTCH AND B ELT Model 992220, 221, 22 2 Item Part No. Qty . De scription 1 00104024 1 Rod, Threa ded Adj ustment 2 03821751 1 Tube, RD .625 x .1 20 x 4 .50 3 03791600 1 Pin, Tensio ner Piv ot 4 03791351 2 Plate, Space r, Pump Ten sioner 5 00180641 1 Pulley , V -Belt 5.00 x 1.13 w/k ey 6 03821651 1 Plate, Clu tch Stop 7 03821851 1 Washer, Clutc[...]

  • Page 26

    26 E LECTRICAL S YSTEM Model 992220, 221, 222 2F 2 F Clutch Connector Left Safety Connector Seat Switch Connector Accessory Connector Engine Connector Pull Switch Connector Ignition Switch Right Safety Connector Ground Battery Hour Meter Relays 1 9 8 11 7 10 3 12 6 3 13 14 15 19 18 17 16 21 13 16 2 4 5 6 20 22 23 7 16 14 15 13 16 13 23 13 13 16 16 [...]

  • Page 27

    27 E LECTRICAL S YSTEM Model 992220, 221, 22 2 Item Part No. Qty . De scription 1 00102770 3 Relay, ISO Min i Elec tric 2 00191256 2 Switch, Pl unger 3 00136574 1 Switch, C lutch (Serial s 101 – 24 99) 04311800 Switch , Clutch (Serial s 2500 and u p) 4 03858700 1 Cable, Pro- Control T hrottle (Seria ls 10 1 – 2499) 06900412 Cable , Pro-Contro l[...]

  • Page 28

    28 E LECTRICAL S CH EMAT IC Model 992220, 221, 222 Electrical_Schematics_G[...]

  • Page 29

    29 D ECK M O UNT Model 992220, 221, 22 2 Item Part No. Qty . De scription 1 00150079 4 Bushing, 3/ 4 I.D. 2 05965800 2 Bolt, .50-13 x 3.50 Hex 5 3 03814051 2 Weldment, Deck Pu ll 11.5 4 00180224 2 Weldment, Drag Lin k Pin 5 00967357 2 Ring, Rue . 750 x .080 x 2.081 6 06534900 8 Nut, Spin Loc k, Fla nge .375-16 7 06530004 4 Locknut, 7 /16-14 Whiz 8 [...]

  • Page 30

    30 M OWER D ECK L IF T Model 992220, 221, 222 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 10 24 28 28 22 22 22 22 5 18 1 16 3 16 16 4 9 Mower_Deck_Lift_G[...]

  • Page 31

    31 M OWER D ECK L IF T Model 992220, 221, 22 2 Item Part No. Qty . De scription 1 00105546 2 Bearing, Sleeve .75 3 x .87 8 x .7 50 2 00105593 1 Grip, Rubbe r Lever 3 06821600 2 Pin, Clev is .500 x 1.25 x 1.02 Y 4 05700134 2 E-Ring, .75 0 x .050 5 00135292 2 Spring, EXT .375 x .05 5 x 2. 25 6 03814251 1 Weldment, Foo t Arm 7 03814151 1 Weldment, Foo[...]

  • Page 32

    32 M OWER D ECK , A NTI -S CALP W HEELS AND B ELT C OVERS Model 992220, 221, 222 Item Part No. Qty . De scription 1 56496004 1 Assembly , 54” Deck w/Decal s 56496005 1 Assembly, 60 " De ck w/Dec als 56496006 1 Assemb ly, 66” D eck w/ Decals 2 03799253 1 Shield De ck LH Be lt - 60” 03821953 1 Shiel d Deck LH Belt - 66” 3 00180501 2 Latc[...]

  • Page 33

    33 N OTES[...]

  • Page 34

    34 B ELT S , I DLERS AND B LAD ES Model 992220, 221, 222 1 6 2 5 7 9 15 10 24 11 17 14 6 4 49 8 27 27 16 20 19 23 25 34 12 21 13 29 30 31 33 33 34 35 38 36 37 44 39 40 41 42 43 45 38 28 13 41 41 3 5 7 35 43 43 47 39 22 18 32 38 38 39 26 33 40 50 48 48 39 48 48 46 Belt_Idlers_Blades_G[...]

  • Page 35

    35 B ELT S , I DLERS AND B LAD ES Model 992220, 221, 22 2 Item Part No. Qty . Descri ption 1 00103906 3 W asher, M14 x M 40 x M4.5 FLAT 2 00104657 1 Spring, E XT 1.18 x .177 x 7.50 3 03856600 2 Tube, RD . 750 x .125W x 2.469 4 00112614 1 Pulley, V -Belt 5.00 x .510 5 0730001 1 3 Sheav e, 5.00 Spindle (1.00 ID) 6 AA160100 2 Spac er, .516 x .750 x .8[...]

  • Page 36

    36 D ISCHARGE C HUTE Model 992220, 221, 222 Item Part No. Qty . De scription 1 03779053 1 Weldment, Di sc ha rge Chute Mount 2 03791953 1 Plate, Disch arge Shiel d Suppo rt 3 03822800 1 Shield, Rubb er Disc harg e 4 07533600 1 Bumper, Ru bber 5 03820400 1 Knob, 3/8 x 1.25 - 4 Prong 6 00964016 5 Locknut, 3 /8-16 W hiz 7 00963020 5 Bolt, 3/8 -16 x 1 [...]

  • Page 37

    37 F UEL T ANKS Model 992220, 221, 222 Ser ial Number 2500 and Up Item Part No. Qty . De scription 1 03278100 27 " Hose, .25 Low-Perm Bulk Gas 2 03278100 40 " Hose, .25 Low-Perm Bulk Gas 3 03278100 25 " Hose, .25 Low-Perm Bulk Gas 4 03278100 12 " Hose, .25 Low-Perm Bulk Gas 5 03278100 28 " Hose, .25 Low-Perm Bulk Gas 6 0327[...]

  • Page 38

    GRA VEL Y 655 Wes t Ryan S treet P. O . B o x 1 5 7 Brillion, WI 541 10 920-756-4 688 Fax 920-7 56-2407 www .gravely .com[...]