English dropdown-ico

Grindmaster 5511 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Grindmaster 5511, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Grindmaster 5511 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Grindmaster 5511. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Grindmaster 5511 should contain:
- informations concerning technical data of Grindmaster 5511
- name of the manufacturer and a year of construction of the Grindmaster 5511 item
- rules of operation, control and maintenance of the Grindmaster 5511 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Grindmaster 5511 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Grindmaster 5511, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Grindmaster service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Grindmaster 5511.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Grindmaster 5511 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Grindmaster Corporation 4003 Collins Lane Louisville, KY 40245 USA (502) 425-4776 (800) 695-4500 F AX (502) 425-4664 www .grindmaster .com 0501 F orm# WH-330-07 P art# W0600116 © Grindmaster Cor poration, 2000 PRINTED IN USA Crathco ® Be vera ge Freez er s Operation and Instruction Manual fo r Models 5311 & 5511 T ABLE OF CONTENTS W arnings a[...]

  • Page 2

    [...]

  • Page 3

    W ARNING LABELS OPERA T OR'S SAFETY PRECA UTIONS 1) Read and understand the operating instructions in this manual thoroughly . 2) Note all warning labels on the freezer . If any of the w arning labels are missing or damaged replace them immediately . 3) Do not wear loose fitting garments or jewelry which could cause a ser ious accident. 4) Sta[...]

  • Page 4

    Crathco ® 5311 & 5511 Manual Pag e 3 Remo v al fr om Car ton and P allet 1) Remov e staples or cut cardboard bo x around the stapled area. 2) Pull the cardboard bo x up off machine. 3) Remov e the Styrof oam pac king and the plastic bag. 4) Remov e both side panels with scre wdriver . 5) Use a wratchet with a 3 inch e xtension and a 7/16 soc k[...]

  • Page 5

    Crathco ® 5311 & 5511 Manual Pag e 4 Installation of Concealed Air Filter Accessor y Kit (optional) 1) Remov e the f our scre ws that hold the right side panel on the machine. 2) Install the filter panel ov er the e xisting side panel and reinstall screws . (See Figure D) 3) Open top cov er of filter co v er by r aising and rotating a wa y fro[...]

  • Page 6

    Crathco ® 5311 & 5511 Manual Pag e 5 OPERA TING & ADJUSTMENTS Ho w to Operate: 1) Sanitize unit f ollo wing the cleaning instructions on page 11. 2) Fill hopper with product. Allow barrel to fill with product to the proper le v el, then install carb tube. 3) T ur n power s witch (toggle s witch located under neath the electr ical box) to &[...]

  • Page 7

    Carb uretor Assemb l y Y our ne w freezer uses a metering de vice, kno wn as a carb uretor , to feed the proper ratio of mix and air into the freezing cylinder . F or products such as dair y based shake mix es , the proper mix to air ratio is gener ally accepted to be two par ts mix to one par t air . This propor tion yields a finished product that[...]

  • Page 8

    Crathco ® 5311 & 5511 Manual Pag e 7 Computing Overrun (cont.) 3) Dra w a heaping cup of frozen product that contains no air poc k ets. Note: Use a spatula or other de vice to help fill the cup completely . Av oid tamping the cup as this artificially reduces overrun. 4) Use a straight edge to scrape off e xcess product flush with the rim of th[...]

  • Page 9

    Mix Low Function (cont.) buzz er is out of the circuit and the light will illuminate fully again. After the 10-minute cycle the mix out saf ety func- tion is activated making the unit inoper ab le. The machine is placed into the standby mode to pre vent any damage to the machine from running dr y of product. The unit can be reset bac k to the freez[...]

  • Page 10

    Crathco ® 5311 & 5511 Manual Pag e 9 Pr oduct Consistency Adjustment (cont.) 4) When making adjustments to a thick er (colder) setting, dispense appro ximately 16 ounces (1/2 liter) of product and recheck consistency after the compressor has cycled off . 5) If the consistency is still not correct, repeat steps 2 and 3. "Standb y" - F[...]

  • Page 11

    Consistenc y Contr ol - Over vie w (cont.) In the “standby” mode the control board senses the temperature of the product in the barrel. The dr ive motor is cycled on time only . It will operate f or 2 minutes ON then 18 minutes OFF as long as it is in “standb y”. The com- pressor and drive motor are cycled independently f or the barrel in t[...]

  • Page 12

    Crathco ® 5311 & 5511 Manual Pag e 1 1 CARE AND CLEANING Note: Each time the freezer is disassemb led, all internal freezer components must be thoroughly washed, scoured and sanitized using procedures recommended b y y our local health depar tment. In lieu of local health depar tment recommendations, use a three compar tment sink; one compar t[...]

  • Page 13

    D ail y C leaning P r ocedure (cont.) Note: The best wa y to remo v e an “O” Ring is to first wipe off all of the lubr icant using a clean paper towel. Pinch the “O” Ring upward with a dr y towel betw een your inde x finger and thumb . When a loop is f ormed in the “O” Ring, roll it out of the groov e with y our other thumb . Alwa ys re[...]

  • Page 14

    Sanitizing Carb uretor and V alve Components (cont.) 8. Slide the valv e plunger spring ov er the small end of the v alv e plunger and, using another clean piece of paper toweling, pic k up the valv e plunger at the outlet end and insert plunger and spr ing into the valv e body (figure Q). 9. Push up on the valv e plunger and insert the stainless s[...]

  • Page 15

    Sanitizing and Refilling (cont.) 11. W atch the product flo wing out of the dispensing v alv e and close the V alve when the sanitiz er remaining in the cylinder has been purged by the ne w mix. 12. Use a clean piece of paper toweling to insert the sanitized carburetor assembly into the inlet hole in the hopper (figure V). 13. Fill mix storage hopp[...]

  • Page 16

    Crathco ® 5311 & 5511 Manual Pag e 1 5 Cleaning Follo wing Complete Disassemb l y of Unit (cont.) IMPORT ANT: After disassembly , thoroughly scour eac h part of the freezer in a warm mild detergent solution including the inside of the freezing c ylinder and the mix storage hopper . Rinse each part with cleanwater . Prepare a minimum of 3 1/2 g[...]

  • Page 17

    Reassemb l y (cont.) 5. Disassemble the carb uretor assemb ly and remov e the O-Rings . W ash and sanitiz e all par ts. 6. Reinstall and lubricate the O-Rings and slip on the outer tube if equipped. (See Figure EE.) Sanitizing and Refilling 1. Prepare a minimum of 3 1/2 gallons (13 liters) of sanitizing solution (Div ersol CX or equiv alent) f ollo[...]

  • Page 18

    How to Clean Exposed Filter: 1. Slide e xposed filter out of the rails b y pulling f orw ard on the filter . It is recommended to remov e the filter b y using the palm of y our hand and applying e v en pressure to the f ace of the filter . 2. Clean filter with liquid soap and water . 3. Soak filter f or 15 minutes . 4. Rinse filter with heavy strea[...]

  • Page 19

    Ann ual Maintenance (cont.) 4. Remov e dasher assemb ly , inspect stator bear ings and replace shaft seal set. (See Care and Cleaning). 5. Remov e rear panel and inspect "V" belt. 6. Inspect the drive shaft square hole f or wear (rounding-out). 7. Check driv e shaft and motor shaft bearings for e xcessiv e w ear . 8. Reinstall side and ba[...]

  • Page 20

    5311 FREEZER SPECIFICA TIONS: Electrical Circuit NEMA# Drive Motor 1/4 hp , Capacitor Star t/Run 3/4 hp Air Cooled (Optional W ater Cooled) 175 lbs. (79.4 kg) 5 gallons (18.9 liters) 1 1/2 gallons (5.7 liters) See Serial Number Plate See Serial Number Plate 275 to 350psi (19 to 25 k/cm) 35 (w/standard) to 45 (w/scraper b lade auger) psi (2.5 to 3 k[...]

  • Page 21

    Pa r t Description Monthly Every 3 Months Ev er y 6 Months Annually Quantities to be Replaced Shaft seal Inspect & replace if necessar y 1 Inspect & replace if necessar y 1 Inspect & replace if necessar y 1 Inspect & replace if necessar y 2 Inspect & replace if necessar y 1 Inspect & replace if necessar y 1 Inspect & rep[...]

  • Page 22

    TR OUBLESHOO TING Only a qualified service technician should perf orm Electrical and mec hanical adjustments or repairs. Alwa ys disconnect po wer bef ore attempting an y maintenance pr ocedures. Pr oblem P ossible Cause Solution Freezer will not run or freeze down • F reez er not plugged in • Circuit breaker tripped or fuse blow n • F reez e[...]

  • Page 23

    TR OUBLESHOO TING (cont.) Pr oblem P ossible Cause Solution Clicking sound fr om electrical bo x • Low v oltage • Extension cord or improperly sized electrical wire • Connect freezer to dedicated circuit of proper rating • Connect freezer directly to power source using properly sized wiring Merc handiser light flicker s when freezer cycles [...]

  • Page 24

    Crathco ® 5311 & 5511 Manual Pag e 2 3 Exploded View Model 5311 Optional X-large drip pan f or units with spinners Optional Thick Product plunger Optional Dasher P ar t #0430026 1 5 10 22 23 25 27 30 32 33 34 35 36 37 38 39 44 48 49 58 61 100 107 120 121 137 138 139 140 141 142 W0110002 W0210171 W0520063 W0520064 W0520065 W0340022 W0340058 W03[...]

  • Page 25

    Crathco ® 5311 & 5511 Manual Pag e 2 4 Exploded View Model 5511 5511-0109-015-3-20-00 1 5 10 22 23 27 30 32 33 34 35 36 37 38 39 44 45 46 47 48 49 58 61 100 107 120 121 136 137 138 W0110002 W0210171 W0520063 W0520064 W0520065 W0340058 W0340210 W0380025 W0430024 W0430028 W0430032 W0430089 W0450053 W0450209 W0451067 W0520094 W0472062 W0472063 W0[...]

  • Page 26

    Exploded View Model 5311 Base Assemb l y Item Part Number Description 1 2 3 4 5 6 7 8 9 10 11 12 14 W0210169 0W200123 W0200256 W0200411 W0200412 W0200413 W0201079 W0210041 W0320019 W0320209 W0320286 W0321013 W0380009 Motor Cradle Compressor Condenser F an Mount Brac k et Compressor Spacer Compressor Grommet F an Shroud F rame Bottom Plate Drive Mot[...]

  • Page 27

    Crathco ® 5311 & 5511 Manual Pag e 2 6 Exploded View Model 5511 Base Assemb l y 5511-0107-021-5-15-00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 20 21 23 24 27 28 29 30 31 32 33 W0210169 W0200133 W0200256 W0200411 W0200412 W0200413 W0201079 W0210041 W0320020 W0320220 W0320286 W0321013 W0671017 W0380009 W0450016 W0321025 W0611074 W0611082 W0611246 [...]

  • Page 28

    Crathco ® 5311 & 5511 Manual Pag e 2 7 5311 Base Assembl y Refrigeration 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 W0650501 W0200314 W0650112 W0200123 W0200256 W0650104 W0201120 W0201331 W0620109 W0201114 W0201113 W0201323 W0620102 W0620110 W0201324 W0201325 W0201326 W1650002 W0620103 W0201039 Access V alve Capillary T ube, .042 x 12 [...]

  • Page 29

    Crathco ® 5311 & 5511 Manual Pag e 2 8 5511 Base Assembl y Refrigeration 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 W0650501 W0200301 W0650112 W0200133 W0200256 W0650107 W0201120 W0201114 W0201113 W0201323 W0620102 W0620110 W0201324 W0201325 W0201326 W1650002 W0620125 W0201112 W0201371 W0620123 W0201372 W02[...]

  • Page 30

    Crathco ® 5311 & 5511 Manual Pag e 2 9 Exploded View Pr obe Assembly S.S PROBE - W0572362 A CET AL DELRIN SLEEVE - W0572361 ADD SILICON SEALANT T O B A CK OF SLEEVE ONL Y MA CHINE SCREW - W0610299 INTERNAL T OO TH LOCKW ASHER - W0611224 RING EYE TERMINAL FLA T W ASHER - W0611241 PLASTIC SP ACER - W0572360 HOLE IN REAR OF HOPPER P AN[...]

  • Page 31

    Crathco ® 5311 & 5511 Manual Pag e 3 0 1 2 Rough Side of Ceramic Smooth Shiney Side CRA THCO MA CHINE ASSEMBL Y CHECK LIST Slush Cocktail Carb T ube Assy . (W0471075) 5000 Series Standard Pr oduct Plunger (W0480462) 5000 Series Thic k Product Plunger (W0480463) (W0631230)[...]

  • Page 32

    Crathco ® 5311 & 5511 Manual Pag e 3 1 5311 Electrical Components Item Part Number Description HS LBS & RBS FU FM DM 101 100 R1 R2 TR SW2 SC RC CR SW1 FU2 CB1 FU1 B LT 1 LT 1 TB1 66 67 65 W1650004 W1650004 WI570616 W0320209 W0320019 W0570712 W0570935 W0570655 W0570655 W0570659 W0570939 W0570603 W0570617 W0570693 W0570934 W0570823 W0650913 [...]

  • Page 33

    Crathco ® 5311 & 5511 Manual Pag e 3 2 5511 Electrical Components 5511-0102-057-3-20-00[...]

  • Page 34

    Crathco ® 5311 & 5511 Manual Pag e 3 3 5311 Fr ont Electrical Bo x (CR) (CR) (CR) (CR)[...]

  • Page 35

    Crathco ® 5311 & 5511 Manual Pag e 3 4 5511 Fr ont Electrical Bo x 5511-0101-057-3-20-00[...]

  • Page 36

    Crathco ® 5311 Manual Pag e 3 5 5511 Electrical Bo x Item Part Number Description 1 2 3 4 5 6 7 8 9 10 11 W0570603 W0570617 W0570655 W0570916 W0570638 W0570934 W0572451 W1570901 W0570423 W0572342 W0650913 Star t Capacitor Run Capacitor Contactor Reed Switch Compressor Relay On/Off Switch Electrical Box Mode Switch T erminal Str ip Circuit Board Su[...]

  • Page 37

    5311 Spinner Hook-Up Wiring Diagram Crathco ® 5311 & 5511 Manual P age36[...]

  • Page 38

    Crathco ® 5311 & 5511 Manual Pag e 3 7 5511 Spinner Hook-Up Wiring Diagram 5511-0100-057-9-14-00[...]

  • Page 39

    Crathco ® 5311 & 5511 Manual Pag e 3 8 5311 Compressor Wiring Diagram 5511 Compressor Wiring Diagram 5511-0106-057-3-20-00[...]

  • Page 40

    Crathco ® 5311 & 5511 Manual Pag e 3 9 5311 Ladder Dia gram 115V 60 hz[...]

  • Page 41

    Crathco ® 5311 & 5511 Manual Pag e 4 0 5511 Ladder Dia gram 208/230V/50 Hz 5511-0103-057-3-20-00[...]

  • Page 42

    Crathco ® 5311 & 5511 Manual Pag e 4 1 5311 Wiring Diagram Item Part Number Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 W0570603 W0570617 W0570655 W0570423 W0570043 W0570638 W1650004 W0650913 W0570044 W0570823 W1570616 W0570659 W0570045 W0570934 W1570901 W1572132 W0570842 W0570935 W0572704 Star t Capacitor Run Capacitor Contact[...]

  • Page 43

    Crathco ® 5311 & 5511 Manual Pag e 4 2 5511 Wiring Diagram 5511-0216-057-10-25-00 Item Part Number Description 1 2 3 4 6 7 10 11 12 14 15 16 17 18 19 20 21 22 *23 *24 *25 *26 *27 28 W0570619 W0570617 W0570655 W0570213 W0570618 W0650102 W0570823 W1570616 W0570659 W0570912 W1570901 W1572132 W0570842 W0570916 W0572704 W0570043 W0570044 W0570047 W[...]

  • Page 44

    Crathco ® 5311 & 5511 Manual Pag e 4 3 Refrigeration Circuit[...]