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Grindmaster APBVSA-430V2E230 manual

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  • Page 1

    Shuttle ® Brewer & Airpot/Shuttle ® Brewers Operation and Instruction Manual For Models APB-330V2, APB-430V2, APBVSA-330V2, APBVSA-430V2, APBIC-330V2, APBIC-430V2, APB-330V2E230, APB-430V2E230, APBVSA-330V2E230, APBVSA-430V2E230, APBIC-330V2E230, PBIC-430V2E230 T able of Content s W arning Labels . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 2

    [...]

  • Page 3

    W arning Labels The following warning labels were on your dispenser when it was shipped from the factory . They should remain on your dispenser in good, readable condition at all times. If one of your labels is missing or damaged, order a replacement label immediately . Part # A546-445 Located on front splash panel and lid of machine. Located on AP[...]

  • Page 4

    Page 4 Shuttle Brewers & Airpot/Shuttle Brewers Inst allation W ARNING ELECTRIC SHOCK HAZARD! Inst allation of this appliance should be performed by qualified service personnel only . Improper inst allation could result in electrocution. Set-Up/Position 1) Remove the brewer from the packing material and att ach its legs. 2) Position the brewer [...]

  • Page 5

    Shuttle Brewers & Airpot/Shuttle Brewers Page 5 Inst allation (cont.) Electric Hook-up The brewer is designed to operate at the specified voltage on the nameplate with a tolerance of ± 10% for volt age deviation. It is very important that the power line to the brewer be checked to make sure that the volt age is within 10% of the brewer ’s ra[...]

  • Page 6

    Page 6 Shuttle Brewers & Airpot/Shuttle Brewers  Operation CAUTION HOT LIQUID HAZARD! W ater used for brewing coffee is very hot. Use caution when brewing, pouring, or transporting coffee. Accident al spills may result in severe burns. 1) Place an empty , warm Shuttle on the shelf, under the brew head. T urn on the warmer if available. 2) If[...]

  • Page 7

    Shuttle Brewers & Airpot/Shuttle Brewers Page 7 Adjustment s All adjustments to machine are accessible through the front display(s). Refer to specifics below and the Programming Routine section. All values are preset at the factory and may vary brewer to brewer . T emperature Adjustment T ank temperature can be adjusted from 170°F – 205°F ([...]

  • Page 8

    Page 8 Shuttle Brewers & Airpot/Shuttle Brewers Adjustment s (cont.) Brew V olume “br” Brew time can be set for each size visually . See Setting Brew V olume Procedure below . Brew time can also be adjusted through the display . See Programming Routine section. Setting Brew V olume Visually 1. Remove brew basket and place container under br[...]

  • Page 9

    Shuttle Brewers & Airpot/Shuttle Brewers Page 9 Programming (cont.) T o program the following items, press the Large, Right side portion button. (refer to T able 1) 1) T emperature Scale: Choose °F or °C 2) Set Water T ank T emperature: Choose between 170°F - 205°F 3) EnErGy mOdE: Choose YES or NO 4) Ltn (Low T emp No Brew): Choose YES or N[...]

  • Page 10

    Page 10 Shuttle Brewers & Airpot/Shuttle Brewers Programming (cont.) 13) By-P ASS (Set bypass volume): Choose OFF to 25% Set the amount of bypass desired during brew . If none is desired then set to OFF , otherwise, set the % of brew volume to bypass. 14) CoPY -to-LEFt : Choose YES or no If the same program parameters are desired on same portio[...]

  • Page 11

    Shuttle Brewers & Airpot/Shuttle Brewers Page 11 Programming Sequence for Large Lef t Portion T able 1  PRE IN FUSI ON PRE IN FUSI ON TIME (OFF TO 2.00) TO PRESS-AND-H OLD U P & DOWN ARROWS FOR 5 SECOND S. DISPLA Y WILL RE AD A S FOLLOW S: OG G O S S OR REA DING  OR TO BREW T IME BYPASS RATIO LOW -T EMP / LOW -T EMP /NO -BRE W OR DISP[...]

  • Page 12

    Page 12 Shuttle Brewers & Airpot/Shuttle Brewers Programming Sequence for Large Lef t Portion (cont.) T able 1 (cont.)  PRE IN FUSI ON ADJ US T TO PULSE OF F TIME (0: 05-2:00) PULSE ON TIME (0: 05-2:00) COPY T O LEFT # OF PUL SES OR REA DING DISPL AY ADV ANC E PULSE ON PULSE OF F BY-P A SS OFF T O .2 5 PE RCENT PULSE BREW (O F F, 1 - 10 )[...]

  • Page 13

    Shuttle Brewers & Airpot/Shuttle Brewers Page 13 Programming Sequence for Medium Portions T able 2                                    ?[...]

  • Page 14

    Page 14 Shuttle Brewers & Airpot/Shuttle Brewers Programming Sequence for Medium Portions (cont.) T able 2 (cont.)           DISPLA Y WILL RE AD A S FOLLOW S: COPY T O LEFT PRES S- AND- HOLD UP & DO WN A RROW S FOR 5 S ECONDS . OR DISPL AY ADJ US T REA DING A DVA NCE[...]

  • Page 15

    Shuttle Brewers & Airpot/Shuttle Brewers Page 15 Programming Sequence for Small Portions T able 3 PRESS-AND-H OLD U P & DOWN ARROWS FOR 5 SECOND S. DISPLA Y WILL RE AD A S FOLLOW S: ADV ANC E (O F F, 1 - 10 ) ADJ US T REA DING OG G O S S (.05 TO 2.00) DISPL AY BREW TIME (. 01 TO 6.00) BREW T IME PULSE OF F TIME (0: 05-2:00)  PRE IN FUSI [...]

  • Page 16

    Page 16 Shuttle Brewers & Airpot/Shuttle Brewers Cleaning W ARNING Burn Hazard! Hot liquids and surfaces are present in this equipment. T o avoid burns use caution when cleaning. Rinse hot p arts with cold water before cleaning. Use gloves or a heavy cloth when removing hot p arts from brewer . Af ter Each Brew: 1) Dispose of grounds and rinse [...]

  • Page 17

    Shuttle Brewers & Airpot/Shuttle Brewers Page 17 Service The rest of this manual contains information to aid the service person who is working on this equipment. This page has information on performing common service tasks . Following this is the T roubleshooting section which can help diagnose problems which are divided into three basic system[...]

  • Page 18

    Page 18 Shuttle Brewers & Airpot/Shuttle Brewers Special Control Functions User Lockout User Lockout is achieved via the position of the LOCK jumper on the board header . Locate the header on the board (shown below) and place the jumper in the desired position. In the Locked position all menus in this document are locked out, and the unit will [...]

  • Page 19

    Shuttle Brewers & Airpot/Shuttle Brewers Page 19 Factory/Field T est Menu (cont.) Step Function Operation Description 1 LED T est All LEDs ON V erify that all LEDs turn on. 2 Firmware V ersion Display firmware version Shows the software version of the control. 3 Date Code Not used Not used 4 EEPROM V ersion Not used Not used 5 Non Reset able Un[...]

  • Page 20

    Page 20 Shuttle Brewers & Airpot/Shuttle Brewers T roubleshooting The following pages are provided to help determine the cause of problems with operation of the brewers and to indicate the appropriate solution for the problems. For each problem, the possible causes should be checked in the order shown until the exact nature of the problem is de[...]

  • Page 21

    Shuttle Brewers & Airpot/Shuttle Brewers Page 21 T roubleshooting (cont.) Filling Problems Problem Possible Causes Service Check Remedy T ank does not refill • No electrical power to equipment • No water supplied to equipment • No power to control board • No power to control board and transformer not powered. • No power to control boa[...]

  • Page 22

    Page 22 Shuttle Brewers & Airpot/Shuttle Brewers T roubleshooting (cont.) Filling Problems Problem Possible Causes Service Check Remedy T ank does not refill • Fill valve or control board is faulty • Check to ensure proper connection between 6 pin connector and con- trol board. Check for proper connections at fill valve terminals. Drain 1 g[...]

  • Page 23

    Shuttle Brewers & Airpot/Shuttle Brewers Page 23 T roubleshooting (cont.) Heating Problems Problem Possible Causes Service Check Remedy T ank does not heat • Low (long) electrode coated with lime or faulty . • Connection from control board to tank body faulty . • Connections from control board to heater relay faulty . • Line voltage con[...]

  • Page 24

    Page 24 Shuttle Brewers & Airpot/Shuttle Brewers T roubleshooting (cont.) Heating Problems Problem Possible Causes Service Check Remedy T ank does not heat • Contactor faulty . • Heater faulty . • Control board is faulty . • Ensure that coil on contactor is energized by ensuring that there is proper voltage between the brown and white w[...]

  • Page 25

    Shuttle Brewers & Airpot/Shuttle Brewers Page 25 T roubleshooting (cont.) Brewing Problems Problem Possible Causes Service Check Remedy Brew volume too large or too small • S prayhead clogged. • Brew valves clogged with lime deposits. • W ater supply pressure or flow rate not adequate. • Visually check for clogging of holes in brewhead.[...]

  • Page 26

    Page 26 Shuttle Brewers & Airpot/Shuttle Brewers T roubleshooting (cont.) Brewing Problems Problem Possible Causes Service Check Remedy Brew cycle will not st art • Controller faulty . • Check to see that the power is supplied to the controller by following instructions given in the T roubleshooting section on Filling Problems. Once touchpa[...]

  • Page 27

    Shuttle Brewers & Airpot/Shuttle Brewers Page 27 ITEM DESCRIPTION P ART # Reference Front View Picture: 1 Controller PB A530-066 2 Relay , Heater* A71450 3 W ater Inlet V alve 24 V AC A725-1 17 4 T erminal Block A531-035 5 S pray Head APT400-105 6 Orifice Bypass A518-053 6A Retaining Pin for A518-053 A551-098 8 Switch Momentary ** PBIC only A53[...]

  • Page 28

    Page 28 Shuttle Brewers & Airpot/Shuttle Brewers Front V iew (refer to key on page 27) Lower W armer (refer to key on page 27) (APB-430V2 pictured) 23 23 22 21 20 21 22 6 5 1* 7 3 4 2[...]

  • Page 29

    Shuttle Brewers & Airpot/Shuttle Brewers Page 29 T op V iew (refer to key on page 27) 42 30 34 T ank Lid (refer to key on page 27) 3 Heater Model shown 50 52 51 50 36 35 38 35 32 36 52[...]

  • Page 30

    Page 30 Shuttle Brewers & Airpot/Shuttle Brewers ITEM DESCRIPTION P ART # 1 Faucet Model ES A537-053 2 Shank w/ Chrome Bonnet A522078 3 Gauge Assembly A718-018 4 Kit, Shuttle Lid A725-092 S.S. Shuttle Cover (not shown)* A713-027 5 Lid Retaining Clip A548-142 6 Lid S topper w/ O-Ring A548-140 A61365 * S.S. Cover used until August 2001 5 6 4 3 2 [...]

  • Page 31

    Shuttle Brewers & Airpot/Shuttle Brewers Page 31 VS-1.5S VS-S 3 1 8 5 2 9 6 7 4 5 1 4 6 2 3 7 8 ITEM NO. Title PART NUM BER VS-1.5S/QTY. 1 Stand Body A548-157 1 2 Tray for Sta nd A548-159 1 3 Vacuum Shuttl e VS-1.5 1 4 Sta nd Base A548-158 1 5 Tray Top A517-018 1 6 Self-Tapping Screw .5" A539-217 4 7 Rubber Foot A548-161 4 8 Plastic Insert[...]

  • Page 32

    Page 32 Shuttle Brewers & Airpot/Shuttle Brewers These cleaning and sanitizing instructions are only a guideline to be used for the cleaning and sanitizing of the VS-1.5S and VS-S with VS-1.5. In-house cleaning and sanitizing methods may be more effective. Grindmaster assumes no responsibility for the food born illness and/or sickness caused by[...]

  • Page 33

    Shuttle Brewers & Airpot/Shuttle Brewers Page 33 Wiring Diagram - Precision Brew 430 Series Models APB-430V2, APBVSA-430V2, and APBIC-430V2[...]

  • Page 34

    Page 34 Shuttle Brewers & Airpot/Shuttle Brewers Wiring Diagram - Precision Brew 330 Series Models APB-330V2, APBVSA-330V2, and APBIC-330V2[...]

  • Page 35

    Shuttle Brewers & Airpot/Shuttle Brewers Page 35 Wiring Diagram APB-430V2E230, APBVSA-430V2E230, APBIC-430V2E230 (Single or Three Phase Models)[...]

  • Page 36

    Page 36 Shuttle Brewers & Airpot/Shuttle Brewers Wiring Diagram APB-330V2E230, APBVSA-330V2E230, APBIC-330V2E230 Brewers[...]

  • Page 37

    Shuttle Brewers & Airpot/Shuttle Brewers Page 37 Wiring Diagram - Precision Brew 430 Series 120/208 or 120/240V Models APB-430V2, APBVSA-430V2, and APBIC-430V2 6((+($7(5&21),*62127+(56+((7 %5(:9$/9(/()7YDF 9$/9(YDF :$7(5,1/(7 :$7(57$1. YGF /()7%$6./2&.62/ %<3$669$/9(?[...]

  • Page 38

    Page 38 Shuttle Brewers & Airpot/Shuttle Brewers Wiring Diagram - Precision Brew 330 Series 120/208V , 120/240V Models APB-330V2, APBVSA-330V2, and APBIC-330V2 9$ / 9(   Y DF :$ 7 (5 ,1/ ( 7 :$ 7 (5 7 $ 1. % <3 $66  9$ / 9(   Y DF *52 81' $  &2 17 52 // (5 6+ 877/ (  6: ,7 [...]

  • Page 39

    Shuttle Brewers & Airpot/Shuttle Brewers Page 39 Wiring Diagram 230V , 208V , or 240V without Neutral Models APB-430V2, APBVSA-430V2, APBIC-430V2, APB-430V2E230, APBVSA-430V2E230, and APBIC-430V2E230 6((+($7(5&21),*62127+(56+((7 %5(:9$/9(/()7YDF 9$/9(YDF :$7(5,1/(7 :$7(57$1. YGF /()7%[...]

  • Page 40

    Page 40 Shuttle Brewers & Airpot/Shuttle Brewers Wiring Diagram 230V , 208V , or 240V without Neutral Models APB-330V2, APBVSA-330V2, APBIC-330V2, APB-330V2E230, APBVSA-330V2E230, APBIC-330V2E230 9$ / 9(   Y DF :$ 7 (5 ,1/ ( 7 :$ 7 (5 7 $ 1. % <3 $66  9$ / 9(   Y DF *52 81' $  &am[...]

  • Page 41

    Shuttle Brewers & Airpot/Shuttle Brewers Page 41 Wiring Diagram - Heater Configuration (3 Heater)[...]

  • Page 42

    Wiring Diagram - Heater Configuration (1 Heater) Page 42 Shuttle Brewers & Airpot/Shuttle Brewers[...]

  • Page 43

    Shuttle Brewers & Airpot/Shuttle Brewers Page 43 Control Board all PrecisionBrew™ V2.0 models Refers to software version number . Subject to change.[...]

  • Page 44

    T el (502) 425-4776 • Fax (502) 425-4664 • 1-800-695-4500 (USA & Canada only) P .O. Box 35020 • Louisville, KY 40232 • USA www .grindmaster .com • email: info@grindmaster .com © Grindmaster Corporation, 201 1 PRINTED IN USA 051 1 Form # AM-346-02 Part # A090-842[...]