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GSI Outdoors PNEG-214 manual

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Table of contents for the manual

  • Page 1

    PNEG-214 12'-18' Diameter Bins Cor-Lok and Cut-Lok Flooring and Grandst and Layout Inst allation Manual PNEG-214 Date: 03-07-08[...]

  • Page 2

    2 PNEG-214 12' -18' Cor-Lok an d Cut-Lok Flooring[...]

  • Page 3

    PNEG-214 12'-18 Cor-Lok and Cut-Lok Floo rin g 3 T able of Content s Contents Chapter 1 Safety .............. ................ ................. ................ ................ ................ .............. ............ ................ ......... 5 Safety Guidelines ................ ................ ............. ................ .........[...]

  • Page 4

    4 PNEG-214 12'-18 Cor- Lok a nd Cut-Lok Flo ori ng T able of Content s Chapter 11 20 Gauge Floor Support Requirements ....... ................................................ ............. ........... ........ 27 20 Gauge Grandstand Chart - 2.66" Corrugation ......... ................ ................... ................ ................ [...]

  • Page 5

    PNEG-214 12'-18' Cor-Lok and Cu t-Lok Floori ng 5 1. Safety Safety Guidelines This manual contains information that is important for you, the owner/opera tor, to know and understand. This information relates to protectin g personal safety and preventing eq uipment problems . It is the responsibility of the owner/opera tor to inform anyone[...]

  • Page 6

    6 PNEG-214 12'-18 ' Cor-Lok and Cu t-Lok Floori ng 1. Safety Safety Instructions Our foremost concern is your safety and the safety of oth ers associated with this equipme nt. We want to keep you as a customer. This manual is to help you u nderstand safe operating procedures and some problems which may be encountered by the operato r and [...]

  • Page 7

    1. Safety PNEG-214 12'-18' Cor-Lok and Cu t-Lok Floori ng 7 Prep are for Emergencies Be prepared if f ire start s. Keep a first aid kit and fire extinguish er handy . Keep emergency numbers for doctors, ambulance service, hospital and fire dep artment near your telephone. Keep Emergency Equipment Quickly Accessible Wear Protective Clothin[...]

  • Page 8

    8 PNEG-214 12'-18' Co r-Lok and Cut-Lok Flo oring 2. Recommended Method for Full Floor Inst allation Fan Placement Diagram For uniform air flow, place the fans in relation to the unloading tube as shown in Figure 2A . Floor planks should be perpendicular to the unloading tube. Figure 2A[...]

  • Page 9

    2. Recommended Method for Full Floor Inst allation PNEG-214 12'-18' Cor-Lok and Cu t-Lok Flooring 9 Grain Systems Recommended Method for Full Floor Inst allation Using the GSI recommended method for full floo r installation should save construction time and eliminate the problem of improper installation which could invalidat e your warran[...]

  • Page 10

    10 PNEG-214 12'-18 ' Co r-Lok and Cut-Lo k Flooring 2. Recommended Method for Full Floor Inst allation Figure 2C 4. Install flooring starting a t the bin wall o n the op posite side of the unload a uger. Floor planks should be placed perpen dicular to the u nload auger with th e outside edge the correct distance from the center of the bin[...]

  • Page 11

    PNEG-214 12'-18' Cor-Lok and Cu t-Lok Floori ng 11 3. Grandst and Identification 20 Gauge Grandst and Identification Figure 3A 20 Gauge Plenum Cleara nce Grandst and Color Code 11 - 7 / 8 " Blue 14-3/8" White 17-3/16" Ye l l o w[...]

  • Page 12

    12 PNEG-214 12'-18 ' Co r-Lok and Cut-Lo k Flooring 4. Flashing Inst allation Figure 4A Grain Systems Formed Flashing Inst allation If a bin sweep auger will be used, overlap flashing so that the sweep with climb up on to the next flashing section when rotating (usually clockwise). (See Figure 4A.) This will prevent the rotating/slippin g[...]

  • Page 13

    PNEG-214 12'-18' Cor-Lok and Cu t-Lok Floori ng 13 5. Grandst and Layout at Center W ell for Recirculating System Figure 5A Support all c enter wells to concrete.[...]

  • Page 14

    14 PNEG-214 12'-18 ' Co r-Lok and Cut-Lo k Flooring 6. 12' Cut-Lok/Cor-Lok Plank Order and Grandst and Layout s Figure 6A Support all center wells to concrete.[...]

  • Page 15

    6. 12' Cut-Lok/Cor- Lok Plank Order and Grandst and Layout s PNEG-214 12'-18' Cor-Lok and Cu t-Lok Floori ng 15 12' Cor-Lok/Cut-Lok and 20 Gauge Grandst and Layout 2.66" Corrugated Bins 3-7 Rings and 4.00" Corrugated Bins 3-5 Rings Figure 6B Support all center wells to concrete. IMPORT AN T : First piece of flooring mu[...]

  • Page 16

    16 PNEG-214 12'-18 ' Co r-Lok and Cut-Lo k Flooring 7. 15' Cor-Lok/Cut-Lok Plank Order and Grandst and Layout s 15' Cut-Lok/Cor-Lok Plank Order Figure 7A Support all center we lls to concrete.[...]

  • Page 17

    7. 15' Cor-Lok/Cut-Lok Plank Order and Grandst and Layout s PNEG-214 12'-18' Cor-Lok and Cu t-Lok Floori ng 17 15' Cor-Lok/Cut-Lok and 20 Gauge Grandst and Layout 2.66" Corrugated Bins 4 and 5 Rings and 4.00" Corrugated Bins 3 Rings Figure 7B Support all center we lls to concrete. NOTE: Every other row to be staggered.[...]

  • Page 18

    18 PNEG-214 12'-18 ' Co r-Lok and Cut-Lo k Flooring 7. 15' Cor-Lok/Cut-Lok Plank Order and Grandst and Layout s 15' Cor-Lok/Cut-Lok and 20 Gauge Grandst and Layout 2.66" Corrugated Bins 6 Rings a nd 4.00" Corrugated Bins 4 Rings Figure 7C Support all cente r we lls to concrete. NOTE: Every other row to be staggered. Un[...]

  • Page 19

    7. 15' Cor-Lok/Cut-Lok Plank Order and Grandst and Layout s PNEG-214 12'-18' Cor-Lok and Cu t-Lok Floori ng 19 15' Cor-Lok/Cut-Lok and 20 Gauge Grandst and Layout 2.66" Corrugated Bins 7 Rings a nd 4.00" Corrugated Bins 5 Rings Figure 7D Support all center we lls t o concrete. NOTE: Every other row to be staggered. Uns[...]

  • Page 20

    20 PNEG-214 12'-18 ' Co r-Lok and Cut-Lo k Flooring 8. 18' Cor-Lok/Cut-Lok Plank Order Figure 8A Support all center wells to concrete.[...]

  • Page 21

    PNEG-214 12'-18' Cor-Lok and Cu t-Lok Floori ng 21 9. 18' Grandst and Layout for Recirculating System 18' 20 Gauge Grandst and Layout for Recirculating System Cut-Lok or 18 Gauge Cor-Lok Floors 2.66" Corrugated Bins 8 Rings Maximum and 4.00" Corrugated Bins 6 Rings Maximum Figure 9A Support all center wells to concr et[...]

  • Page 22

    22 PNEG-214 12'-18 ' Co r-Lok and Cut-Lo k Flooring 10. 18' Cut-Lok/Cor-Lok and Grandst and Layout s 18' Cor-Lok/Cut-Lok and 20 Gauge Grandst and Layout 2.66" Corrugated Bins 5 and 6 Rings and 4.00" Corrugated Bins 3 and 4 Rings Figure 10A Support all center wells to concrete. NOTE: Every other row to be staggered. Uns[...]

  • Page 23

    10. 18' Cut-Lok/Cor-Lok and Grandst and Layout s PNEG-214 12'-18' Cor-Lok and Cu t-Lok Floori ng 23 18' Cor-Lok/Cut-Lok and 20 Gauge Grandst and Layout 2.66" Corrugated Bins 7 and 8 Rings and 4.00" Corrugated Bins 5 and 6 Rings Figure 10B Support all center wells to concret e. NOTE: Every other row to be staggered. Uns[...]

  • Page 24

    24 PNEG-214 12'-18 ' Co r-Lok and Cut-Lo k Flooring 10. 18' Cut-Lok/Cor-Lok and Grandst and Layout s 18' Cor-Lok/Cut-Lok and 20 Gauge Grandst and Layout 2.66" Corrugated Bins 9-1 1 Rings and 4.00" Corrugated Bins 7 and 8 Rings Figure 10C Support all center wells to concrete. NOTE: Every other row to be staggered. Unsup[...]

  • Page 25

    10. 18' Cut-Lok/Cor-Lok and Grandst and Layout s PNEG-214 12'-18' Cor-Lok and Cu t-Lok Floori ng 25 18' Cor-lok/cut-lok and 20 Gauge Grandst and Layout 2.66" Corrugated Bins 12 Rings Figure 10D Support all center we lls to concrete. NOTE: Every other row to be st aggered. Unsupported en ds of floor pieces not to exceed 7 in[...]

  • Page 26

    26 PNEG-214 12'-18 ' Co r-Lok and Cut-Lo k Flooring 10. 18' Cut-Lok/Cor-Lok and Grandst and Layout s 18' Cor-Lok/Cut-Lok and 20 Gauge Grandst and Layout 4.00" Corrugated Bins 9 Rings Figure 10E Support all center wells to concrete. NOTE: Every other row to be staggered. Unsupported e nds of floor pieces not to exceed 6 inch[...]

  • Page 27

    PNEG-214 12'-18' Cor-Lok and Cu t-Lok Floori ng 27 1 1. 20 Gauge Floor Support Requirements 20 Gauge Grandst and Chart - 2.66" Corrugation Narrow/2.66" Corrugation - 20 Gauge Gra ndst and Floor Support Chart * For Aeration Systems recessed in the concrete, add one (1) ri ng for proper spacing. When using FL-3102-3 or FL-3102-6 ([...]

  • Page 28

    28 PNEG-214 12'-18 ' Co r-Lok and Cut-Lo k Flooring 1 1. 20 Gauge Floor S upport Requirement s 20 Gauge Grandst and Chart - 4.00" Corrugation Wide/4.00" Corrugation - 20 Gauge Grandst and Floor Support Chart * For Aeration Systems recessed in the c oncrete, add one (1) ring for proper spa cing. When using FL-3102-3 or FL-3102-6 [...]

  • Page 29

    PNEG-214 12'-18 Cor-Lok and Cut-Lok Floorin g 29 12. Flashing S upport Stiffeners S tiffener Flashing Support Instructions for Internal Universal S tiffeners 1. Install the floor and support system, cutting the floor to go around the internal stiffeners as required . 2. Break the stiffener flashing support (SS-6984) into its three (3) comp one[...]

  • Page 30

    30 PNEG-214 12'-18 Cor- Lo k an d Cut -Lok Flooring 13. Air Flow Sup port Instructions Inst allation of Air Flow Support s 1. Determine the spacing and quantity of air flow supports requ ired from the chart on Pa ge 32 . Make sure that the correct supports have bee n ordered for use with the proper de pth of plank (either 1-1/8" or 1-3/8&[...]

  • Page 31

    13. Air Flow Support Instructions PNEG-214 12'-18 Cor-Lo k an d Cut -L ok Floo r ing 31 The following Figure 13A show methods of support placement to achieve the necessary spacing close to discharge augers and sumps. Figure 13A[...]

  • Page 32

    32 PNEG-214 12'-18 Cor- Lok and Cut-Lok Flo oring 13. Air Flow Sup port Instructions * Inst allation, S p acing and Quantities of Air Flow Support s Under Channel Lock Floors Notes: 1. Use a maximum spacing of 16" for perforated corrugat ed flooring. 2. The number of supports listed is based on the maximum peaked capacity of each bin. 3. [...]

  • Page 33

    13. Air Flow Support Instructions PNEG-214 12'-18 Cor-Lo k an d Cut -L ok Floo r ing 33 Figure 13B[...]

  • Page 34

    34 PNEG-214 12'-18 Cor- Lok and Cut-Lok Flo oring 13. Air Flow Sup port Instructions Inst allation, S p acing and Quantities of Air Flow Supports Under Channel Lock Floors Y ork and Chief Bins Bin Diameter - Number of Supports Grain Depth at Bin W all (ft.) Sp acing (in.) 15' 6" 18' 7" 21' 8" 24' 9" 27&a[...]

  • Page 35

    13. Air Flow Support Instructions PNEG-214 12'-18 Cor-Lo k an d Cut -L ok Floo r ing 35 Inst allation, S p acing and Quantities of Air Flow Supports Under Channel Lo ck Floors Behlen Bins Bin Diameter - Number of Suppo rt s Grain Dep th at Bin W all (f t.) Sp acin g (in.) 16' 5" 19' 8" 22' 1 1" 26' 3" Fu[...]

  • Page 36

    3 6 P N E G - 2 1 4 12'-18 Cor-Lok an d Cut-Lok Flooring NOTES[...]

  • Page 37

    PNEG-214 12'-18 Cor-Lok and Cut-Lok Floorin g 37 14. W arranty The GSI Group Warranty THE GSI GROUP (GSI) WARRANTS ALL PRODUCT S WHICH IT MANUFACTURES TO BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGIN AL END USER. THE PURCHASER’S SOLE REMEDY AND GSI?[...]

  • Page 38

    T his equipment shall be in stalled in a ccor dance with the cur r ent installation codes and applica ble re gulations which should be ca r efully follow ed in all cases. Authorities ha ving jurisdiction should be consulted before inst allations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-[...]