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Harbor Freight Tools 4019 manual

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Table of contents for the manual

  • Page 1

    MINI BENCH LA THE Model 04019 ASSEMBL Y AND OPERA TING INSTRUCTIONS 3491 Mission Oaks Blvd., Camarillo, CA 9301 1 Visit our W eb site at: http://www .harborfreight.com Copyright C 2003 by Harbor Freight T ools ® . All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the expre[...]

  • Page 2

    PRODUCT SPECIFICA TIONS SA VE THIS MANUAL Y ou will need this manual for the safety warnings and precautions, assembly , operating, inspection, maintenance and cleaning procedures, parts list and as- sembly diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover . Keep this manual and invoice in a safe[...]

  • Page 3

    6. DRESS SAFEL Y . Do not wear loose clothing, jewelry , or gloves as they can become caught in moving parts. W ear a protective hair covering to prevent long hair from becoming caught in moving parts. If wearing a long-sleeve shirt, roll sleeves up above elbows. 7. DO NOT OVERREACH. Keep proper footing and balance at all times to prevent tripping,[...]

  • Page 4

    SPECIFIC PRODUCT W ARNINGS AND PRECAUTIONS 1. MAINT AIN A SAFE WORKING ENVIRONMENT . Keep the work area well lit. Make sure there is adequate surrounding workspace. Always keep the work area free of obstructions, sawdust, grease, oil, trash, and other debris. Do not use the Mini Bench Lathe in areas near flammable chemicals, dusts, and vapors. Do n[...]

  • Page 5

    SKU 04019 P AGE 5 8. MAKE SURE THE WORKPIECE IS SECUREL Y MOUNTED IN THE MINI BENCH LA THE BEFORE TURNING ON THE LA THE. An excessively loose workpiece can fly off the Lathe, causing severe personal injury and/or property damage. 9. AL W A YS KEEP HANDS AND FINGERS AS F AR A W A Y AS POSSIBLE FROM THE MOVING P ARTS OF THE MINI BENCH LA THE 10. ALLO[...]

  • Page 6

    UNP ACKING When unpacking, check to make sure all the parts shown on the Parts Lists on page 13 are included. If any parts are missing or broken, please call Harbor Freight T ools at the number shown on the cover of this manual as soon as possible. PRODUCT FEA TURES NOTE: For additional references to the parts listed in the following pages, refer t[...]

  • Page 7

    SKU 04019 P AGE 7 5. The Cross Slide (part #28) runs right and left along the Lathe Bed (part #57) and can be locked in place using the Screw (part #29). A Hand Wheel (part #36) is used to move the Cross Slide to the right (counterclockwise) and to the left (clockwise) along the Lathe Bed. One complete turn of the Handwheel will move the Cross Slid[...]

  • Page 8

    SKU 04019 P AGE 8 10. The Lathe Spindle (part #23) turning speed is adjustable and allows the operator to run the Spindle speed at either 130 RPM, 200 RPM, 350 RPM, 560 RPM, 920 RPM, 1,500 RPM, 2,450 RPM, AND 4,000 RPM. The correct speed de- pends on the diameter and hardness of the workpiece. The larger the workpiece, the slower the speed. The har[...]

  • Page 9

    SKU 04019 P AGE 9 T o Assemble The 3-Jaw Chuck For A W orkpiece Up T o 2” Diameter: 1. Workpieces with a diameter of up to 2” should be gripped with the external jaws of the 3-Jaw Chuck (part #67). (See Figure E.) 2. If necessary , reverse the jaws for external gripping. T o do so, unscrew , remove, and clean each of the three jaws. T urn the k[...]

  • Page 10

    SKU 04019 P AGE 10 5. Once the centering procedure is completed, make sure to tighten the two Socket Screws (part #26) to secure the tool bit in place. (See Figure F .) T AILST OCK CENTER (#50) SOCKET SCREW (#26) TIP OF TOOL BIT (NOT INCLUDED) IF NEEDED, INSERT SHIMS (NOT INCLUDED) HERE T AILSTOCK ASSY . (#45) TOOL HOLDER (#24) FIGURE F T o Adjust [...]

  • Page 11

    5. Open the Cover (part #1) to expose the Idler (part #6), Motor Pulley (part #1 1), and Spindle Pulley (part #16). (See Figure B.) 6. T o adjust the spindle speed to run at 130 RPM and 200 RPM, place the Medium Drive Belt on the outer (A) positions of the of the Idler (part #6) and Spindle Pulley (part #16). For 130 RPM , set the T wo Speed Motor [...]

  • Page 12

    Screws (part #26) to lock the tool bit in place. 5. Assemble the three jaws of the 3-Jaw Chuck (part #67) accordingly (internal for a workpiece up to 1” diameter - external for a workpiece up to 2” diameter). T ighten the jaws onto the end of the workpiece to secure it in place. Then, make sure to remove the two Pins used to tighten the jaws. 6[...]

  • Page 13

    P ARTS LIST SKU 04019 P AGE 13 PLEASE READ THE FOLLOWING CAREFULL Y THE MANUF ACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE P A RTS LIST AND ASSEMBL Y DIAGRAM IN THIS MANUAL AS A REFERENCE T OOL ONL Y . NEITHER THE MANUF ACTURER OR DISTRIBUTOR MAKES ANY REPRESENT A TION OR W ARRANTY OF ANY KIND TO THE BUYER THA T HE OR SHE IS QUALIFIED T O MAKE ANY R[...]

  • Page 14

    SKU 04019 P AGE 14 ASSEMBL Y DIAGRAM NOTE: Some parts are listed and shown for illustration purposes only , and are not available individually as replacement parts. 67: 3-JA W CHUCK NOT SHOWN 1 2 66 64 65 61 62 63 59 60 36 37 58 57 37 36 53 52 56 51 45 49 55 54 23 22 21 14 15 17 44 43 48 46 50 12 42 41 40 39 38 35 36 37 33 34 31 32 30 28 29 27 24 2[...]