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Harbor Freight Tools 65322 manual

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Table of contents for the manual

  • Page 1

    2” OR 3” DIRTY W A TER PUMP 65322 or SET UP , OPERA TING, AND SERVICING INSTRUCTIONS Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell. NEVER use inside a home or garage, EVEN IF doors and windows are open. Only use OUTSIDE and far away from windows, doors, and ven[...]

  • Page 2

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 2 Page # Contents 1 Cover and Contact Information 2 T able of Contents 3 - 6 Important Safety Information 6 Pump Specications 6-8 Unpacking and Set Up 7-9 Operating Instructions 7 Checking and Filling Engine Oil 8 Checking and Filling Fuel 8 Start Procedure 9 Break In P[...]

  • Page 3

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 3 SA VE THIS MANUAL Keep this manual for the safety warn- ings and precautions, assembly , operat- ing, inspection, maintenance and cleaning procedures. Write the product’ s serial number in the back of the manual near the assembly diagram (or month and year of purchase [...]

  • Page 4

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 4 Wear ANSI-approved safety goggles, 5. heavy-duty work gloves, and dust mask/respirator during set up. Use only oil and fuel recommended 6. in the “Specications” section of this manual. OPERA TING PRECAUTIONS 1. CARBON MONOXIDE HAZARD Using an engine indoors CAN KI[...]

  • Page 5

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 5 Parts, especially exhaust system 12. components, get very hot during use. Stay clear of hot parts. Do not cover the engine or equipment 13. during operation. Keep the equipment, engine, and sur- 14. rounding area clean at all times. Use the equipment, accessories, etc., [...]

  • Page 6

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 6 Have the equipment serviced by a 6. qualied repair person using only identical replacement parts. This will ensure that the safety of the equip- ment is maintained. Do not attempt any service or maintenance proce- dures not explained in this manual or any procedures t[...]

  • Page 7

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 7 SET UP INSTRUCTIONS Read the ENTIRE IMPORT ANT SAFETY INFORMA TION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. TO PREVENT SERIOUS INJUR Y FROM ACCIDENT AL ST ARTING: T urn the Power Switch of [...]

  • Page 8

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 8 Wipe off dipstick area, remove dip- 1. stick and wipe it off with a clean rag. Reinsert the dipstick (do not thread 2. in) and remove it to check the oil level. The oil level should be be- tween the high and low marks on the dipstick. If the oil level is below the low ma[...]

  • Page 9

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 9 IMPORT ANT : Allow the engine to run 6. at no load until warm (1-5 minutes) with no load after each start-up to al- low the engine to stabilize. Break-in Period Breaking-in the engine will help to 1. ensure proper equipment and engine operation, and will extend the en- g[...]

  • Page 10

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 10 ENGINE CONTROLS AND INDICA TORS Mufer Fuel T ank Cap Oil Dip Stick Oil Fill Port Oil Drain Plug Engine Switch Oil Dip Stick Note: For clarity , pump not shown. Mufer Spark Plug Air Filter Oil Fill Plug Carburetor Filter Cup Oil Drain Plug Choke Throttle Gas Shut O[...]

  • Page 11

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 1 1 PRE-OPERA TION CHECKS Caution: Failure to add oil to the Engine before use will damage the Engine and void the factory warranty . En- gine oil is the key factor in engine performance. Do not use Engine oil with additives. Do not use two-stroke gasoline-oil. Using these[...]

  • Page 12

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 12 line containing at least 91 octane. Do not top-off tank, leave at least 1 inch of open space at top of tank. Replace Fuel Cap. Hand tighten by 9. turning clockwise. Clean up any spilled gas with a dry 10. cloth. Fire Hazard! Do not ll Gas T ank when the Engine is run[...]

  • Page 13

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 13 TECHNICAL SPECIFICA TIONS Engine T ype 6.5 HP , OHV , 4 Stroke, Gas Engine Bore x Stroke 68 x 54 mm Starter T ype Manual Recoil Pull T ype Ignition Electronic Ignition Displacement 196cc Cooling System Air Cooled Low Oil Shutdown Y es Inlet/Outlet Pipe Outside Diameter [...]

  • Page 14

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 14 Place a drain pan (not included) un- 1. derneath the crankcase’s drain plug. Remove the Dip Stick and Oil Drain 2. Plug and, if possible, tilt the crank- case slightly to help drain the oil out. Recycle used oil. Replace the Oil Drain Plug and gas- 3. ket and tighten [...]

  • Page 15

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 15 Fuel Filter Replacement W ARNING! TO PREVENT SERIOUS INJUR Y FROM FIRE: Replace the fuel lter in a well-ventilated area away from igni- tion sources. Do not smoke. W ait for engine to cool completely 1. before proceeding. Wear protective gear including, ANSI- 2. appr[...]

  • Page 16

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 16 ST ORAGE Engine Storage Preparation W ait for engine to cool, then clean 1. engine with clean cloth. When the equipment is to remain idle 2. for longer than 20 days, prepare the engine for storage as follows: Change engine oil and empty fuel a. tank. Either leave fuel t[...]

  • Page 17

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 17 Engine T roubleshooting Problem Possible Causes Probable Solutions Engine will not start FUEL RELA TED: No fuel in tank or fuel valve closed. 1. Choke not in start position, 2. especially with cold engine. Low quality or deteriorated, old 3. gasoline. Carburetor not pri[...]

  • Page 18

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 18 Engine T roubleshooting Problem Possible Causes Probable Solutions Engine misres Spark plug wire loose. 1. Incorrect spark plug gap or 2. damaged spark plug. Defective spark plug wire. 3. Old or low quality gasoline. 4. Incorrect compression. 5. Check wire connection[...]

  • Page 19

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 19 Problem Possible Causes Probable Solutions Pump fails to prime or low output Air leaks in exible hoses or ttings. 1. Air Leak at Shaft Seal (3). 2. Input basket lter not submerged. 3. Input basket lter clogged or buried. 4. Pump not primed. 5. Collapsed inpu[...]

  • Page 20

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 20 PUMP ASSEMBL Y DIAGRAM[...]

  • Page 21

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 21 CRANKCASE ASSEMBL Y DIAGRAM Note: When ordering parts from this list, specify: Parts List A, CRANKCASE ASSEM- BL Y , and the Item Number from the table below . Part # Description Qty . 1a Dipstick / Drain Plug 2 2a O-Ring 2 3a Bearing 6205 1 4a Crankshaft Oil Seal 1 5a [...]

  • Page 22

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 22 CRANKCASE COVER ASSEMBL Y DIAGRAM Part # Description QTY 1b Oil Fill Plug with Seal 1 2b Oil Fill Plug 1 3b Oil Plug Seal 2 4b Crankcase Cover 1 5b Bearing, 6250 1 6b Crankcase Cover Gasket 1 Part # Description QTY 7b Set Pin 2 8b Oil Dipstick 1 9b Oil Dipstick with Sea[...]

  • Page 23

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 23 CYLINDER HEAD AND COVER ASSEMBL Y DIAGRAM Note: When ordering parts from this list, specify: Parts List C, CYLINDER HEAD AND COVER ASSEMBL Y , and the Item Number from the table below . Part # Description QTY 1c Bolt m6 x 12 6 2c Air Duct 1 3c Intake V alve Guide 1 4c L[...]

  • Page 24

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 24 CRANKSHAFT , PIST ON AND CONNECTING ROD ASSEMBL Y DIAGRAM Part # Description QTY 1d Piston Ring (I) 1 2d Piston Ring (II) 1 3d Side Rail 2 4d Expander 1 5d Scraper Ring Set 1 6d Piston Ring Assembly 1 7d Piston Pin Circlip 2 8d Piston 1 9d Piston Pin 1 Part # Descriptio[...]

  • Page 25

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 25 CAMSHAFT AND ROCKER V AL VE ASSEMBL Y DIAGRAM Note: When ordering parts from this list, specify: Parts List E, CAMSHAFT AND ROCK- ER V AL VE ASSEMBL Y , and the Item Number from the table below . Part # Description QTY 1e Lock Nut 2 2e Sleeve 2 3e Rocker Arm 2 4e V alve[...]

  • Page 26

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 26 CARBURET OR ASSEMBL Y DIAGRAM Note: When ordering parts from this list, specify: Parts List F , CARBURETOR ASSEM- BL Y , and the Item Number from the table below . Part # Description QTY 1f Inlet Gasket 1 2f Connecting Block 1 3f Carburetor Gasket 1 4f Idle Adjustment S[...]

  • Page 27

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 27 Note: When ordering parts from this list, specify: Parts List G, FUEL T ANK ASSEMBL Y , and the Item Number from the table below . FUEL T ANK ASSEMBL Y DIAGRAM Part # Description QTY 7g Filter Cup 1 8g Packing Ring 1 9g Fuel Filler Cap 1 10g Fuel Filler Cap with Pack- i[...]

  • Page 28

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 28 Note: When ordering parts from this list, specify: Parts List H, AIR CLEANER ASSEM- BL Y , and the Item Number from the table below . AIR CLEANER ASSEMBL Y DIAGRAM Part # Description QTY 1h Wing Nut 2 2h Air Cleaner Cover 1 3h Filter Element 1 4h W asher 1 5h Sleeve A 2[...]

  • Page 29

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 29 MUFFLER ASSEMBL Y DIAGRAM Note: When ordering parts from this list, specify: Parts List J, MUFFLER ASSEMBL Y , and the Item Number from the table below . Part # Description QTY 1j J-Screw m5 x 8 4 2j Mufer Hood 1 3j Nut m8 2 4j Mufer 1 5j Exhaust Mufer 1 6j Exh[...]

  • Page 30

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 30 Note: When ordering parts from this list, specify: Parts List K, RECOIL ST ARTER AS- SEMBL Y , and the Item Number from the table below . RECOIL ST ARTER ASSEMBL Y DIAGRAM Part # Description QTY 1k Bolt m6 x 22 1 2k Crankcase Side Plate Assembly 1 3k Bolt m6 x 18 3 4k F[...]

  • Page 31

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 31 REGULA TOR CONTROL ASSEMBL Y DIAGRAM Note: When ordering parts from this list, specify: Parts List L, REGULA TOR CONTROL ASSEMBL Y , and the Item Number from the table below . Part # Description QTY 1l Nut m6 1 2l Setting Panel 1 3l Patch Spring 1 4l Hand Grip 1 5l W as[...]

  • Page 32

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 32 Note: When ordering parts from this list, specify: Parts List M, FL YWHEEL ASSEMBL Y , and the Item Number from the table below . FL YWHEEL ASSEMBL Y DIAGRAM Part # Description QTY 1m Nut m14 x 1.5 1 2m Starting Flange 1 3m Flywheel Fan 1 4m Flywheel 1[...]

  • Page 33

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 33 Note: When ordering parts from this list, specify: Parts List N, IGNITION COIL ASSEM- BL Y , and the Item Number from the table below . IGNITION COIL ASSEMBL Y DIAGRAM Part # Description QTY 1n Screw m6 x 22 2 2n Engine Stop Cable 1 3n Ignition Coil 1 4n Spark Plug Cap [...]

  • Page 34

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 34 WIRING DIAGRAM[...]

  • Page 35

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 35 LIMITED 1 YEAR / 90 DA Y W ARRANTY Harbor Freight T ools Co. makes ev- ery effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine/motor [...]

  • Page 36

    SKU 65322 or 65323 For technical questions, please call 1-800-444-3353. Page 36 tenance on your engine, but HFT cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the engine owner, you should, however , be aware that • HFT may deny you warranty coverage if your engin[...]