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Harbor Freight Tools 66755 manual

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Table of contents for the manual

  • Page 1

    POWER T OOL SET Model 66755 SET UP AND OPERA TING INSTRUCTIONS Distributed exclusively by Harbor Freight T ools ® . 3491 Mission Oaks Blvd., Camarillo, CA 9301 1 Visit our website at: http://www .harborfreight.com Read this material before using this product. Failure to do so can result in serious injury . SA VE THIS MANUAL. Copyright © 2009 by H[...]

  • Page 2

    Page 2 For technical questions, please call 1-800-444-3353. SKU 66755 CONTENTS IMPORT ANT SAFETY INFORMA TION ................................. 3 GENERAL POWER T OOL SAFETY W ARNINGS ........................................... 3 CIRCULAR SA W SAFETY W ARNINGS . 5 DRILL SAFETY W ARNINGS ................... 7 RECIPROCA TING SA W SAFETY W ARNINGS ....[...]

  • Page 3

    Page 3 For technical questions, please call 1-800-444-3353. SKU 66755 SA VE THIS MANUAL Keep this manual for the safety warnings and precautions, assembly , operating, inspec- tion, maintenance and cleaning procedures. Write the serial number of the products in the back of the manual near the assembly dia- gram (or month and year of purchase if pro[...]

  • Page 4

    Page 4 For technical questions, please call 1-800-444-3353. SKU 66755 inuence of drugs, alcohol or medica - tion. A moment of inattention while op - erating power tools may result in serious personal injury . Use safety equipment. Always wear b. eye protection. Safety equipment such as a )dust mask, non-skid safety shoes, hard hat, or hearing pr[...]

  • Page 5

    Page 5 For technical questions, please call 1-800-444-3353. SKU 66755 operations different from those intended could result in a hazardous situation. Battery tool use and care 5. Recharge only with the charger speci- a. ed by the manufacturer . A charger that is suitable for one type of battery pack may create a risk of re when used with anot[...]

  • Page 6

    Page 6 For technical questions, please call 1-800-444-3353. SKU 66755 ty of operation. Observe thread direction of the bolt. Causes and Operator Prevention of 9. Kickback: Kickback is a sudden reaction to a • pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator; When the bl[...]

  • Page 7

    Page 7 For technical questions, please call 1-800-444-3353. SKU 66755 be serviced before use. Lower Guard may operate sluggishly due to damaged parts, gummy deposits, or a build-up of debris. Lower Guard (A7) on the Circular Saw 12. should be retracted manually only for special cuts such as ″plunge cuts″ and ″compound cuts.″ Raise Lower Gua[...]

  • Page 8

    Page 8 For technical questions, please call 1-800-444-3353. SKU 66755 Additional Safety W arnings Maintain labels and nameplates on the 1. tool. These carry important safety infor- mation. If unreadable or missing, con- tact Harbor Freight T ools for a replace- ment. Avoid unintentional starting. Prepare to 2. begin work before turning on the tool.[...]

  • Page 9

    Page 9 For technical questions, please call 1-800-444-3353. SKU 66755 understood by the operator that common sense and caution are factors which can- not be built into this product, but must be supplied by the operator . V ibration Safety This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent phy[...]

  • Page 10

    Page 10 For technical questions, please call 1-800-444-3353. SKU 66755 doubleinsulationsystemwhichsatises OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Stan- dard Association, and the National Elec - trical Code. (See Outlets for 2-Prong Plug.) Double insulated tools [...]

  • Page 11

    Page 1 1 For technical questions, please call 1-800-444-3353. SKU 66755 SPECIFICA TIONS Battery Specications T ype 18VDC, NiCd, 1.3Ah Circular Saw Specications Max. RPM 4000 RPM Blade 5-1/2” Dia. / 6,000 RPM Arbor 10MM Max Cutting Depth 1-1/2” at 90°, 1-1/16” at 45° Cutting Angle 0 to 45° Reciprocating Saw Specications Blades T wo[...]

  • Page 12

    Page 12 For technical questions, please call 1-800-444-3353. SKU 66755 The Battery Packs T wo Battery Packs (1) are included • with this tool kit. They can be used in combination with the Work Light and any of the other tools at the same time, or you can have an extra fully charged stand-by Battery Pack available for use when needed. Charge bo[...]

  • Page 13

    Page 13 For technical questions, please call 1-800-444-3353. SKU 66755 SET UP AND OPERA TING INSTRUCTIONS Read the ENTIRE IMPORT ANT SAFETY INFORMA TION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. T ool Set Up TO PREVENT SERIOUS INJUR Y FROM ACCIDENT AL OPERA TION: T urn[...]

  • Page 14

    Page 14 For technical questions, please call 1-800-444-3353. SKU 66755 Circular Saw Set Up and Operating Instructions TO PREVENT SERIOUS INJUR Y FROM FL YING SHRAPNEL: Do not use any abrasive wheels on the circular saw . The saw and its guards are not designed to accommodate abrasive wheels. DO NOT • install the Battery Pack (1) until AFTER yo[...]

  • Page 15

    Page 15 For technical questions, please call 1-800-444-3353. SKU 66755 Set the Cutting Depth The cutting depth of the Saw Blade (A3) can be adjusted up to a 1-1/2” depth when the cutting angle is set to 90°, or up to 1-1/16” when the cutting angle is set to 45°. The cut should be deep enough to cut all the way through the material but not dee[...]

  • Page 16

    Page 16 For technical questions, please call 1-800-444-3353. SKU 66755 Reciprocating Saw Set Up and Operating Instructions DO NOT • install the Battery Pack (1) until AFTER you complete the following steps to set up the Reciprocating Saw for use. Refer to Figure B1 for the location of • the parts of the saw for the following steps. Outer [...]

  • Page 17

    Page 17 For technical questions, please call 1-800-444-3353. SKU 66755 Plunge Cutting Note: Before Plunge Cutting, drill a hole or opening for inserting the saw blade. Never allow the tip of the saw blade to contact the workpiece. Clearly mark the line of cut on the work 1. piece. From a convenient starting point within 2. the cut out area, place t[...]

  • Page 18

    Page 18 For technical questions, please call 1-800-444-3353. SKU 66755 Clutch Cap Set to Drill T orque Setting Indicator Figure C2 4. Set the desired torque setting by rotating the Clutch Cap. T o drill holes, turn the torque Clutch Cap a. so that the drill icon is lined up with the torque setting indicator . The numbered settings from 1 to 23 are [...]

  • Page 19

    Page 19 For technical questions, please call 1-800-444-3353. SKU 66755 W ork Light Set Up and Operating Instructions Insert the fully charged Battery Pack (1) 1. into the base of the Work Light, making sure that it clicks into place securely . Seven Position Rotation Battery Pack (1) Power Switch (D17) Figure D1 2. Adjust the Head position of the W[...]

  • Page 20

    Page 20 For technical questions, please call 1-800-444-3353. SKU 66755 MAINTENANCE AND SER VICING Procedures not specically explained in this manual must be performed only by a qualied technician. TO PREVENT SERIOUS INJUR Y FROM ACCIDENT AL OPERA TION: T urn the Power Switch of the tool to its “OFF” position and unplug the tool from its B[...]

  • Page 21

    Page 21 For technical questions, please call 1-800-444-3353. SKU 66755 T roubleshooting Problem Possible Causes Likely Solutions Charger will not turn on. No power to Charger (2) Make sure the Charger is plugged into a working, 120 volt, grounded, electrical outlet. Battery Pack will not charge. Components not connected. 1. Battery Pack damaged. 2.[...]

  • Page 22

    Page 22 For technical questions, please call 1-800-444-3353. SKU 66755 PLEASE READ THE FOLLOWING CAREFULL Y THE MANUF ACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE P ARTS LIST AND ASSEMBL Y DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONL Y . NEITHER THE MANUF ACTURER OR DISTRIBUTOR MAKES ANY REPRESENT A TION OR W ARRANTY OF ANY KIND TO THE BUYER THA T[...]

  • Page 23

    Page 23 For technical questions, please call 1-800-444-3353. SKU 66755 P ARTS LISTS AND ASSEMBL Y DIAGRAMS Accessory Parts List and Diagram Part Description Qty 1 Battery Pack 2 2 Charger 1 3 Battery Socket 1 1 3 2[...]

  • Page 24

    Page 24 For technical questions, please call 1-800-444-3353. SKU 66755 Part Description Qty A1 Bolt 1 A2 W asher 1 A3 Saw Blade 1 A4 Inside Clamping Plate 1 A5 Screw 4 A6 Clamping Board 1 A7 Lower Guard 1 A8 Bolt 1 A9 Spring 1 A10 Screw 3 A1 1 Label 1 A12 Upper Safety Cover 1 A13 Left Motor Housing 1 A14 Label 1 A15 Safety Button 1 A16 Compression [...]

  • Page 25

    Page 25 For technical questions, please call 1-800-444-3353. SKU 66755 Assembly Diagram A - Circular Saw Note: Some parts are listed and shown for illustration purposes only , and are not avail- able individually as replacement parts.[...]

  • Page 26

    Page 26 For technical questions, please call 1-800-444-3353. SKU 66755 Part Description Qty B1 Phillips Head Screw 4 B2 Phillips Head Screw 2 B3 Label 1 B4 Right Housing Cover 1 B5 Phillips Head Screw 7 B6 Right Motor Housing 1 B7 Hacked-T ype Rubber 1 B8 Square Rubber 1 B9 Motor Module 1 B10 Impacting Spring 1 B1 1 Left Motor Housing 1 B12 Left Mo[...]

  • Page 27

    Page 27 For technical questions, please call 1-800-444-3353. SKU 66755 Parts List and Diagram C - Drill Note: Some parts are listed and shown for illustration purposes only , and are not available individually as replacement parts. Part Description Qty C1 Screw 1 C2 Chuck 1 C3 Motor and Gear Box Module 1 C4 T rigger Switch 1 C5 Contact Plate Socket[...]

  • Page 28

    Page 28 For technical questions, please call 1-800-444-3353. SKU 66755 Parts List D - Flashlight Part Description Qty D4 Screw 1 D5 Screw 4 D6 Screw 2 D7 Contact Plate Socket 1 D8 Contact Plate 1 D9 Connecting Wire 1 D10 Switch 1 D1 1 Left Housing 1 D12 Right Front Cover 1 D13 Right Lamp Holder 1 D14 O-Ring 1 D15 Right Housing 1 D16 PCB 1 D17 Power[...]

  • Page 29

    Page 29 For technical questions, please call 1-800-444-3353. SKU 66755 Assembly Diagram D - Flashlight Record Product’ s Serial Number Here: Note: If product has no serial number , record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only , and are not available individually as replacement par[...]

  • Page 30

    Page 30 For technical questions, please call 1-800-444-3353. SKU 66755 LIMITED 90 DA Y W ARRANTY Harbor Freight T ools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workman- ship for the period of 90 days f[...]