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Harbor Freight Tools 91130 manual

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  • Page 1

    R OUTER WITH FULL SIZE T ABLE Model 91130 ASSEMBL Y AND OPERA TING INSTRUCTIONS 3491 Mission Oaks Blvd., Camarillo , CA 93011 Visit our W eb site at: http://www .harborfreight.com Cop yr ight © 2004 by Harbor F reight T ools ® . All rights reser v ed. No por tion of this manual or an y ar twork contained herein may be reproduced in an y shape or [...]

  • Page 2

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 2 PR ODUCT SPECIFICA TIONS SA VE THIS MANU AL Y ou will need this manual f or the safety w ar nings and precautions, assemb ly , operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. K eep your in v oice with this manual. Write the inv oice nu[...]

  • Page 3

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 3 3. Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control. Protect others in the work area from debris such as chips and sparks. Provide barriers or shields as needed. ELECTRICAL SAFETY 4. Grounded tools must be plugg[...]

  • Page 4

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 4 11. Dress properl y . Do not wear loose clothing or je welry . Contain long hair . Keep y our hair , c lothing, and glo ves away fr om moving parts. Loose clothes, je welr y , or long hair can be caught in moving par ts. 12. A v oid accidental star ting. Be sure the P ower Switc [...]

  • Page 5

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 5 22. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that ma y affect the tool’ s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly main- tained tools. 23. Use only accessories that are r[...]

  • Page 6

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 6 7. Make sure the Power Switch is in the “OFF” position before plugging in the Power Cord. 18. Do not use this product if under the influence of alcohol or drugs. Read warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs. I[...]

  • Page 7

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 7 2 8. W ARNING! P eople with pacemakers should consult their ph ysician(s) bef ore using this product. Electromagnetic fields in close pro ximity to a hear t pacemaker could cause interf erence to or f ailure of the pacemaker . 26. Always turn off the Router and unplug the Power C[...]

  • Page 8

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 8 GROUNDING W ARNING! Improperly connecting the grounding wire can result in the risk of electric shock. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove the [...]

  • Page 9

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 9 FIGURE B DOUBLE INSULA TED T OOLS: T OOLS WITH TWO PR ONG PLUGS 4. T ools mar k ed “Doub le Insulated” do not require grounding. The y hav e a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laborat[...]

  • Page 10

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 10 6. If you are using an extension cord outdoors, make sure it is marked with the suffix “W -A” (“W” in Canada) to indicate it is acceptable f or outdoor use. 7. Make sure your extension cord is properly wired and in good electrical condition. Always replace a damaged exte[...]

  • Page 11

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 11 (13C) (19D) HEIGHT ADJUSTMENT ARROW (17D) (22E) (23D) (10D) (14D) (8C) (2C / 16C) (14B) (14B) (27C) (10B / 9B) (8B) (28B) (20B) (14C) (21B) (26C) (24C) (8C) (13C) (8C) (2C) (16C) (26C) FIGURE E PR ODUCT FEA TURES Part # Description Part # Description 8B Key 14C Feather Board 9B [...]

  • Page 12

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 12 ASSEMBL Y INSTR UCTIONS NOTE: For additional references to the parts listed in the following pages, refer to the Assembly Diagrams on pages 28, 29, 30, 31, and 32. T o Assemb le The Base: 1. Place one T ab le (8A) upside down on a le vel floor surf ace. Attach a Suppor t Board 1[...]

  • Page 13

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 13 3 . With assistance, turn the assembled Base right side up . (See Figure F .) 4. With assistance, move the assembled Base to the floor surface where the Router will be used. NO TE: Make sure the floor surface is dry , flat, level, and sturd y enough to suppor t the weight of the[...]

  • Page 14

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 14 T o Attac h The Mid-Section T o The Bod y: 1. With assistance, place the Mid-Section of the Router T able on top of the Base . (See Figure H.) 2. Align the two mounting holes at the bottom of each Support Leg (12B) with the two mounting holes at each end of the T ab le (8A). (Se[...]

  • Page 15

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 15 LEFT SIDE BOARD (17B) SCREW (15B) W ASHER (16B) PLASTIC LOCK NUT (18B) POWER SWITCH (9B) V ARIABLE SPEED ADJUSTMENT (28B) FIGURE I mounting holes in the Cor ner W ashers and Suppor t Legs. (See Figure J .) 3. Insert eight Square Head Bolts (22B) downward through the eight mounti[...]

  • Page 16

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 16 4. Screw a Nut (24B) downward on each of the eight Hex Screws (23B). Insert the Hex Screws downward through the eight mounting holes located on the Main T able (20B). Make sure the Nuts are abo v e the mounting holes. Then, screw a Nut (24B) upward on each of the eight Hex Screw[...]

  • Page 17

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 17 2. P osition the Upper F ence (16C) on the Main T ab le (20B). 3. Use two Screws (9C) to attach a Fence Support (10C) to the back of the Upper F ence (16C), making sure to use two of the outer most pre-fitted Nuts (11C) in the channel of the Upper Fence. Do not tighten yet. Repe[...]

  • Page 18

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 18 rear of the Upper F ence (16C), using the remaining two pre-fitted Nuts (11C) in the channel of the Upper Fence and two Screws (9C). (See Assembly Diagram C and Figure M.) FIGURE M UPPER FENCE (16C) FENCE LOCK KNOB (8C) PRO TECT OR (23C) DUST PORT ASSY . (26C) T o Install And Re[...]

  • Page 19

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 19 HEIGHT ADJUSTMENT LOCK (23D) WRENCH (21D) COLLET ASSEMBL Y COVER (15D) HEIGHT ADJUSTING RING (14D) 7. Use the Wrench (21D) to tur n the Collet Nut (19D) in a countercloc kwise direction while pulling and holding the Spindle Lock Le v er (22E) forw ard. Then, remo ve the Collet N[...]

  • Page 20

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 20 9. Make sure to insert the shaft of the router bit all the way into the Collet (18D , 24D). (See Figure P .) 10. Tighten the Collet Nut (19D) by pulling and holding the Spindle Loc k Lev er (22E) forward while screwing the Collet Nut in a clockwise direction. (See Figures K and [...]

  • Page 21

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 21 3. NO TE: The Height Adjustment Ring (14D) is marked with a straight arro w point- ing to the edge of the Adjustment Board (17D). The Adjustment Board (17D) is marked with ten corresponding lines. When setting the depth of cut, always align the arrow on the Height Adjustment Rin[...]

  • Page 22

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 22 2. Attach the second F eather Board (21B) hor izontally to the Main T able (20B). T o do so , inser t two Square Head Screws (11B) upw ard through the Feather Board. Then slide the head of both Screws into the keyhole slot located in the channel used f or the Miter Gauge (27C). [...]

  • Page 23

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 23 4. NOTE: For more convenience when making miter cuts, the Upper Fence (16C) ma y be mov ed to its fur thest position a wa y from the router bit. (See Figure T .) UPPER FENCE (16C) MITER GAUGE (27C) FENCE LOCK KNOB (8C) MITER GAUGE CHANNEL MAIN T ABLE (20B) FIGURE T T o Adjust Th[...]

  • Page 24

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 24 SAFETY COVER (10B) V ARIABLE SPEED ADJ. (28B) KEY (8B) POWER SWITCH (9B) FIGURE U T o T urn On The Router T ab le: 1. Connect the Power Cord/Plug (1B) to the nearest grounded, 120 volt, electrical outlet. 2. Depress the K ey (8B), and lift up on the Saf ety Co ver (10B). Then, d[...]

  • Page 25

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 25 5. F eed the wor kpiece gradually from right to left against the rotation of the cutter . Keep the feed rate constant. Feeding the workpiece too quickly will slow the Motor of the machine. Feeding the workpiece too slowly will cause burns to the workpiece. 6. On very hard wood o[...]

  • Page 26

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 26 P ARTS LIST A P AR TS LIST B P AR TS LIST C Part # Description Qty. Part # Description Qty. 1A Support Board 2 2 6A Washer (5) 60 2A Support Board 1 2 7A Plastic Lock Nut (M5) 60 3A Screw (M5 x 12) 60 8A Table 3 4A Support Leg 1 4 9A Support Leg 2 4 5A Leg Washer 4 Part # Descri[...]

  • Page 27

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 27 P AR TS LIST D P ARTS LIST E Part # Description Qty. Part # Descripti o n Qty. 1D Screw (M 4 x 10) 10 15D Coll et Assy. Cover 1 2D Plasti c Lock Nut 4 16D Screw (M4 x 12) 4 3D Was her (4) 4 17D Adj ustment Board 1 4D End Running Knot 1 18D Col let (1/2”) 1 5D Sli p Knot 1 19D [...]

  • Page 28

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 28 ASSEMBL Y DIA GRAM A NO TE: Some par ts are listed and shown f or illustration purposes only , and are not a vailable individually as replacement parts. 1A 2A 3A 4A 5A 6A 7A 8A 9A[...]

  • Page 29

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 29 ASSEMBL Y DIA GRAM B 14B 13B 21B 20B 11B 19B 18B 17B 16B 15B 14B 13B 12B 11B 1 0 B 9B 8B 7B 6B 5B 4B 3B 2B 1B 31B 32B 31B 30B 29B 28B 24B 33B 18B 13B 27B 26B 18B 13B 25B 24B 24B 23B 22B NO TE: Some par ts are listed and shown f or illustration purposes only , and are not a vaila[...]

  • Page 30

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 30 ASSEMBL Y DIA GRAM C 22C 21C 20C 19C 18C 17C 16C 15C 7C 8C 14C 23C 9C 24C 25C 26C 13C 7C 4C 12C 11C 9C 8C 7C 6C 5C 4C 3C 2C 1C NOTE: Some parts are listed and shown for illustration purposes only , and are not available individually as replacement parts. 27: MITER GAUGE NOT SHOW[...]

  • Page 31

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 31 ASSEMBL Y DIA GRAM D 24D 19D 20D 25D 26D 27D 1D 2D 3D 4D 5D 28D 6D 7D 8D 9D 10D 11D 12D 13D 14D 15D 1D 17D 18D 19D 20D 21D 16D 1D 22D 23D NO TE: Some par ts are listed and shown f or illustration purposes only , and are not a vailable individually as replacement parts. 29D[...]

  • Page 32

    SKU 91130 For technical questions, please call 1-800-444-3353. Page 32 ASSEMBL Y DIA GRAM E 11E 24E 12E 13E 4E 35E 34E 10E 26E 33E 16E 17E 18E 19E 20E 21E 15E 22E 23E 25E 26E 27E 28E 29E 30E 1E 2E 3E 4E 5E 32E 6E 7E 31E 8E 9E 36E 10E NOTE: Some parts are listed and shown for illustration purposes only , and are availab le individually as replacemen[...]