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Harbor Freight Tools 93762 manual

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  • Page 1

    HORIZONT AL/VERTICAL MET AL CUTTING BANDSA W Model 93762 SET UP AND OPERA TING INSTRUCTIONS Visit our website at: http://www .harborfreight.com Read this material before using this product. Failure to do so can result in serious injury . SA VE THIS MANUAL. Copyright © 2006 by Harbor Freight T ools ® . All rights reserved. No portion of this manua[...]

  • Page 2

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 2 CONTENTS IMPORT ANT SAFETY INFORMA TION ........................... 3 GENERAL T OOL SAFETY W ARNINGS ..................................... 3 BAND SA W SAFETY W ARNINGS .... 5 VIBRA TION SAFETY ................... 7 GROUNDING INSTRUCTIONS .... 7 GROUNDED TOOLS: T OOLS WITH THREE P[...]

  • Page 3

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 3 SA VE THIS MANUAL Keep this manual for the safety warn- ings and precautions, assembly , operat- ing, inspection, maintenance and cleaning procedures. Write the product’ s serial number in the back of the manual near the assembly diagram (or month and year of purchase if produc[...]

  • Page 4

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 4 DON’T FORCE TOOL. It will do the 7. job better and safer at the rate for which it was designed. USE RIGHT TOOL. Don’t force tool 8. or attachment to do a job for which it was not designed. RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS (120 VOL T) NAMEPLA TE AMPERES (at f[...]

  • Page 5

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 5 or other part that is damaged should be properly repaired or replaced. DIRECTION OF FEED. Feed work 20. into a blade or cutter against the direction of rotation of the blade or cutter only . NEVER LEA VE T OOL RUNNING 21. UNA TTENDED. TURN POWER OFF . Don’t leave tool until it [...]

  • Page 6

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 6 Keep all safety guards in place and in 19. proper working order . Use indoors only . 20. If the teeth of the Saw Blade are so 21. far apart that they straddle the work- piece, severe damage to the work- piece and/or Saw Blade will result. The use of accessories or attach- 22. men[...]

  • Page 7

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 7 ditions and situations that may occur . It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator . Vibration Safety This tool vibrates during use. Re- peated or long-term exposure[...]

  • Page 8

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 8 Improper connection of the equip- 3. ment-grounding conductor can re- sult in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equip- ment-grounding conductor . If repair or replacement of the elec[...]

  • Page 9

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 9 SPECIFICA TIONS Motor 120 V~ / 60 Hz / 1 HP / n 0 1700/min Cutting Capacity 4-1/2” Round Stock / 4” x 6” Rectangular Stock Speeds 80 FPM / 120 FPM / 200 FPM Throat Depth 4-1/2” Angle Cutting Capacity 0° ~ 55° (Left) Miter Plate on Horizontal Cutting Bed Blade 64” L x [...]

  • Page 10

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 10 T o Attach The Bandsaw T o The Stand: ST AND (TOP VIEW) MOUNTING HOLE MOUNTING HOLE MOUNTING HOLE MOUNTING HOLE MOUNTING HOLE MOUNTING HOLE SCREW (59) SPRING W ASHER (58) FLA T W ASHER (57) FIGURE B 1. With additional manpower , and an adequate lifting device, carefully set the [...]

  • Page 11

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 1 1 T o Attach The Pulley Cover: PULLEY COVER (72) WORM SHAFT (9) MOTOR SHAFT (81) BODY FRAME (60) HEX BOL T (76) FLA T WASHER (77) FIGURE D Position the Pulley Cover (72) over the Worm Shaft (9) and Motor Shaft (81). Align the mounting hole in the Pulley Cover with the mounting ho[...]

  • Page 12

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 12 MA TERIAL SPEED (FPM) PULLEY GROOVE SPINDLE MOTOR T ool Steel, Stainless Alloy Steels, Bearing Bronze 80 Large Small Medium to High Carbon Steels, Hard Brass or Bronze 120 Medium Medium Low to Medium Carbon Steels, Soft Brass, Aluminum, Plastic 200 Small Large Refer to the Chart[...]

  • Page 13

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 13 SCREW (190) SMALL VERTICAL CUTTING PLA TE (194) FIGURE I SCREW (190) VERTICAL CUTTING PLA TE (189) 2. Remove the two Screws (190), and remove the Small V ertical Cutting Plate (194). (See Figure I.) Guide the Saw Blade (82) through 3. the slot in the V ertical Cutting Plate (189[...]

  • Page 14

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 14 OPERA TING INSTRUCTIONS CAUTION! T urn the Power Switch (164) to its “OFF” position and un- plug the tool from its electrical outlet prior to making adjustments to the tool. T o Use The Vise: Raise the Body Frame (60) to its 1. vertical position, and lock the Body Frame in p[...]

  • Page 15

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 15 Adjustments T o Adjust The Stock Stop: SHAFT (158) SOCKET HEAD SCREW (156) STOCK STOP (157) WORKPIECE (NOT INCLUDED) FIGURE M 1. Loosen the Socket Head Screw (156) that holds the Stock Stop (157) to the Shaft (158). (See Figure M.) Adjust the Stock Stop (157) to the 2. desired l[...]

  • Page 16

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 16 ing the Locking Pin (153). (See Figure H.) T urn on the Bandsaw . The Saw 2. Blade (82) is tracking properly when the back of the Blade is just touch- ing the edge of the Blade Wheel (37) ange. The back of the Blade should not be rubbing against the ange. (See Figure P .) [...]

  • Page 17

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 17 When the Bandsaw is not in use over 2. long periods of time, release the ten- sion on the Saw Blade (82). Adjusting The Feed Rate: FIGURE Q HANDLE (127) The feed rate of the Body Frame (60) can be adjusted by turning the Han- dle (127) clockwise to decrease the feed rate or coun[...]

  • Page 18

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 18 Basic Bandsaw Operation -- V ertical Position: 1. W ARNING! Always wear ANSI- approved safety impact eye goggles when operating the Bandsaw . Do not plug the Power Cord Plug 2. into an electrical outlet until all necessary adjustments (as previ- ously discussed in this manual) h[...]

  • Page 19

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 19 from its electrical outlet. (See Figure S.) W ait until the Saw Blade (82) comes 15. to a complete stop. Then, remove the workpiece and scrap material from the V ertical Cutting Plate (189). (See Figure S.) Remove the Locking Pin (153) and 16. turn the Support Plate (150) to the[...]

  • Page 20

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 20 Blade into the workpiece. (See Fig- ure T .) 10. W ARNING! Keep hands and ngers safely away from the cut - ting area. Slowly lower the Body Frame (60), 1 1. while it gradually feeds the Saw Blade (82) into the workpiece. Do not force the Bandsaw to remove mate- rial faster th[...]

  • Page 21

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 21 INSPECTION, MAINTENANCE, AND CLEANING 1. W ARNING! Make sure the Power Switch (164) is in its “OFF” position and the tool is unplugged from its electrical outlet before performing any inspection, maintenance, or cleaning procedures. Before each use, 2. inspect the general co[...]

  • Page 22

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 22 Place the new Saw Blade (82) be- e. tween each of the Guide assemblies and around the Upper Blade Wheel (37) and Lower Blade Wheel (54). IMPORT ANT : The teeth must be pointing downward toward the Motor . (See Figure U.) NOTE: f. The Bandsaw is equipped with a 64” diameter , .[...]

  • Page 23

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 23 T o lubricate the Worm Gear and 5. Worm Shaft: The W orm Gear (17) and Gear Shaft (19) run in an oil bath Gear Box and should not require an oil change more than once a year , unless the oil becomes contaminated or a leak occurs due to improper replacement of the Gear Box Cover [...]

  • Page 24

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 24 TROUBLESHOOTING[...]

  • Page 25

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 25 P ARTS LIST Part # Description Qty 1 Spindle Pulley 1 2 Socket Head Screw(M8x8) 1 3 Screw(M4x8) 1 4 Flat W asher(4) 1 5 Flat W asher(5) 1 6 Screw(M4x8) 2 7 Seal Cover 1 8 Oil Seal(B15x35x7) 1 9 Bearing(6202Z) 1 10 Spacer 1 11 Bearing(6202Z) 1 12 Worm 1 13 V -Belt 1 14 Hex Bolt(M[...]

  • Page 26

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 26 P ARTS LIST (CONT .) Part # Description Qty 80 Motor Pulley 1 81 Key(C5x28) 1 82 Motor 1 83 Blade 1 84 Blade Guide Bracket Seat 1 85 Flat W asher(16) 1 86 Spring W asher(8) 1 87 Hex Bolt(M8x30) 1 88 Nut 2 89 Spring W asher(8) 2 90 Bearing(180029) 1 91 Pin 1 92 Balde Guide Bracke[...]

  • Page 27

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 27 Part # Description Qty 163 Shaft 1 164 Cable Protector 1 165 Switch Panel 1 165-1 Switch Box 1 166 Screw(M3.9x30) 2 167 Pull Relief 2 168 Power Cord 1 168-1 Serrated W asher(5) 2 168-2 Bolt 2 168-3 T erminal 2 168-4 Rubber 4 168-5 Metal Plate 4 169 Power Switch 1 170 Angle Scale[...]

  • Page 28

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 28 ASSEMBL Y DIAGRAM NOTE: Some parts are listed and shown for illustration purposes only , and are not available individually as replacement parts. 194: V ertical Cutting Plate Support Not Shown. REV 09f[...]

  • Page 29

    SKU 93762 For technical questions, please call 1-800-444-3353. Page 29 LIMITED 1 YEAR / 90 DA Y W ARRANTY Harbor Freight T ools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine/motor , the belts[...]