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Harbor Freight Tools 94564 manual

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  • Page 1

    TRAILER 4’ x 8’ ASSEMBL Y AND OPERA TING INSTRUCTIONS T O PREVENT SERIOUS INJUR Y , READ AND UNDERST AND ALL W ARNINGS AND INSTRUCTIONS BEFORE USE. W ARNING! IMPORT ANT INFORMA TION This trailer ’ s Hitch Coupler MUST be properly secured to the hitch ball of the towing vehicle. After assembly and attachment, pull up and down on the Hitch Coup[...]

  • Page 2

    Page 2 SKU 94564 For technical questions, please call 1-800-444-3353. CONTENTS SPECIFICA TIONS .................................................................................... 3 UNP ACKING ............................................................................................ 3 GENERAL SAFETY RULES .........................................[...]

  • Page 3

    Page 3 SKU 94564 For technical questions, please call 1-800-444-3353. SPECIFICA TIONS Maximum Load Capacity 1,740 Pounds Bed Dimensions 4 Feet Wide x 8 Feet Deep Required Hitch Ball Size (not included) 2” Wheel Rim Diameter & Width 12” Diameter x 4” Wide T ire Size & T ype 5.30 – 12 / 6 P .R. / Load Range Rating C Wheel Lug Nut Quan[...]

  • Page 4

    Page 4 SKU 94564 For technical questions, please call 1-800-444-3353. Store idle equipment. When not in use, tools and equipment should be stored in a dry location to inhibit rust. Always lock up tools and equipment, and keep out of reach of children. Do not use this product if under the inuence of alcohol or drugs. Read warning labels on prescr[...]

  • Page 5

    Page 5 SKU 94564 For technical questions, please call 1-800-444-3353. Service Equipment service must be performed only by qualied repair personnel. Service or maintenance performed by unqualied personnel could result in a risk of injury . When servicing equipment, use only identical replacement parts. Follow instruc- tions in the “Inspectio[...]

  • Page 6

    Page 6 SKU 94564 For technical questions, please call 1-800-444-3353. CAUTION! Care must be taken when backing up the T railer . Only back up the T railer on a straight path. If the T railer is allowed to turn off the straight path while backing up, the T railer could jackknife, causing severe damage to the Trailer and towing vehicle. Maintain labe[...]

  • Page 7

    Page 7 SKU 94564 For technical questions, please call 1-800-444-3353. ASSEMBL Y INSTRUCTIONS Phase 1: FRONT END OF FIGURE A Parts Needed Part # Description Qty . 1FL Front Left Side Rail 1 1FR Front Right Side Rail 1 2A Cross Member 1 2B Cross Member 2 A M10 x 20 Bolt 8 I M10 Nylon Nut 8 Lay out the Front Left Side Rail (1FL), Front Right Side Rail[...]

  • Page 8

    Page 8 SKU 94564 For technical questions, please call 1-800-444-3353. Phase 2: FIGURE B 2B 2B 2A Parts Needed Part # Description Qty . 3L Left Connecting Rail 1 3R Right Connecting Rail 1 4 Angle Iron 2 5 T -Plate 1 6 Coupler Base 1 9 L-Latch 2 A M10 x 20 Bolt 8 B M10 x 25 Bolt 6 F M14 x 30 Bolt 2 I M10 Nylon Nut 14 J M14 Nylon Nut 2 R 3mm R-Pin 2 [...]

  • Page 9

    Page 9 SKU 94564 For technical questions, please call 1-800-444-3353. Phase 3: FIGURE C Parts Needed Part # Description Qty . 1RL Rear Left Side Rail 1 1RR Rear Right Side Rail 1 2B Cross Member 3 A M10 x 20 Bolt 10 I M10 Nylon Nut 10 Lay out the Rear Left Side Rail (1RL), Rear Right Side Rail (1RR), and three Cross Members (2B). (See Figure C.) As[...]

  • Page 10

    Page 10 SKU 94564 For technical questions, please call 1-800-444-3353. Phase 5: With assistance, turn the frame upside down. FIGURE E 12L 1FL Parts Needed Part # Description Qty . 12L Left Spring Hanger 1 12R Right Spring Hanger 1 B M10 x 25 Bolt 6 C M10 x 30 Bolt 2 H M10 x 30 Carriage Bolt 4 I M10 Nylon Nut 12 Attach the Left Spring Hanger (12L) t[...]

  • Page 11

    Page 1 1 SKU 94564 For technical questions, please call 1-800-444-3353. Attach a Fender (22) to the left Fender Seat (23), using the M10 x 20 Bolts (A) and M10 Nylon Nuts (I). (See Figure F .) Attach a Fender (22) to the right Fender Seat (23), using the M10 x 20 Bolts (A) and M10 Nylon Nuts (I). (See Figure F .) On each side, place a Spring (15) o[...]

  • Page 12

    Page 12 SKU 94564 For technical questions, please call 1-800-444-3353. With the grease-lled bearing packer in one hand and the Bearings (20) in the other , press the Bearing into the grease, forcing the grease inside the slots in grease, forcing the grease inside the slots in the Bearing. Continue doing this until every slot in the Bearing is co[...]

  • Page 13

    Page 13 SKU 94564 For technical questions, please call 1-800-444-3353. Phase 8: With assistance, turn the T railer assembly right side up. Parts Needed Part # Description Qty . 7 Coupler 1 8 Safety Chain 1 24 Side Running Light 2 26 T ail Light Bracket 2 27 License Plate Bracket 1 28L Left T ail Light 1 28R Right T ail Light 1 29 Safety Pin 1 A M10[...]

  • Page 14

    Page 14 SKU 94564 For technical questions, please call 1-800-444-3353. Attach the License Plate Bracket (27) with the Left T ail Light (28L) to the Rear Left Side Rail (1RL), using the M10 x 20 Bolts (A) and M10 Nylon Nuts (I). NOTE: The Left T ail Light has a clear window at the bottom. (See Figure H.) Attach the Right T ail Light (28R) to the rea[...]

  • Page 15

    Page 15 SKU 94564 For technical questions, please call 1-800-444-3353. Connect the Brown Wire to the vehicle’ s Left T ail Light by stripping, wrapping, and taping the Connector Plug. (See Figure I.) Connect the Y ellow Wire to the vehicle’s Left Signal and Stop Light Wire. (See Figure I.) Connect the Green Wire to the vehicle’s Right Signal [...]

  • Page 16

    Page 16 SKU 94564 For technical questions, please call 1-800-444-3353. Phase 10: 3/4” THICK PL Y - 3/4” THICK PL Y - 3/8” CARRIAGE BOL T 3/8” W ASHER 3/8” LOCK W ASHER* 3/8” NUT 3/8” HARDW ARE & PL YWOOD (NOT INCLUDED) FIGURE J T o install a Bed for the T railer , cut two pieces of 3/4” thick plywood (not included) at 48” x 48[...]

  • Page 17

    Page 17 SKU 94564 For technical questions, please call 1-800-444-3353. OPERA TING INSTRUCTIONS Only use a 2” Ball Hitch (not included) on the towing vehicle. (See Figure K.) NOTE: T o reduce friction between the 2” Ball Hitch and T railer Coupler (7), apply a layer of heavy grease over the Ball Hitch. (See Figure K.) 2mm R-PIN (Q) SAFETY PIN (2[...]

  • Page 18

    Page 18 SKU 94564 For technical questions, please call 1-800-444-3353. With assistance, place the Hitch Coupler (7) over the vehicle’ s Hitch Ball and push down on the Handle until the T rigger locks in the slot. Pull up and down on the Coupler to make sure the Hitch Ball is tting snugly in the Coupler . There should be no play between the Hit[...]

  • Page 19

    Page 19 SKU 94564 For technical questions, please call 1-800-444-3353. Curb weight means - the weight of a motor vehicle with standard equipment including the maximum capacity of fuel, oil, and coolant, and, if so equipped, air conditioning and additional weight optional engine. Load rating means - the maximum load a tire is rated to carry . Maximu[...]

  • Page 20

    Page 20 SKU 94564 For technical questions, please call 1-800-444-3353. T ire Markings M A N U F A C T U R E R T R A I L E R X P . R . 4 . 8 0 - 1 2 7 1 M L O A D R A N G E _ _ M A X . L O A D X X X L B S AT X X P . S . I . C O L D Load index and Speed rating* European tire certicate* U.S. DOT tire identication number *Information not required[...]

  • Page 21

    Page 21 SKU 94564 For technical questions, please call 1-800-444-3353. Speed Rating - The speed rating denotes the speed at which a tire is designed to be driven for ex- tended periods of time. This does not indicate that the vehicle or rims can safely reach or maintain that speed. These ratings are listed to the right. (The markings on the example[...]

  • Page 22

    Page 22 SKU 94564 For technical questions, please call 1-800-444-3353. TIRE CARE Checking T ire Pressure Note: Underinated tires can decrease handling, stopping performance, traction, tire life, and load-carrying capability , in addition to causing other negative and hazardous ef fects , includ ing tire failure. Over inat ed tires are at grea[...]

  • Page 23

    Page 23 SKU 94564 For technical questions, please call 1-800-444-3353. If the tir es ’ pre ssu re was no t me as ure d “col d”, th en the pre ss ure sh oul d be re che ck ed with the tires cold as soon as possible. T ire Size T o maintain safety , only purchase new tires of the same size as the original tires. Look at the T ire and Loading In[...]

  • Page 24

    Page 24 SKU 94564 For technical questions, please call 1-800-444-3353. VEHICLE LOAD LIMIT Steps for Determining Correct Load Limit Locate the statement “The weight of cargo should never exceed XXX pounds” on your vehicle’s placard. That gure equals the available amount of cargo and luggage load capacity . Determine the combined weight of l[...]

  • Page 25

    Page 25 SKU 94564 For technical questions, please call 1-800-444-3353. INSPECTION, MAINTENANCE, AND CLEANING The Chart on the next page serves as a basic guideline for scheduling your trailer maintenance. Maintenance may be different based on your local conditions, use of trailer , and frequency of trailer use. CAUTION! All maintenance, service, or[...]

  • Page 26

    Page 26 SKU 94564 For technical questions, please call 1-800-444-3353. P ARTS LISTS & ASSEMBL Y DIAGRAM T railer Parts List Part Description Qty . 1FL Front Left Side Rail 1 1FR Front Right Side Rail 1 1RL Rear Left Side Rail 1 1RR Rear Right Side Rail 1 2A Cross Member 1 2B Cross Member 5 3L Left Connecting Rail 1 3R Right Connecting Rail 1 4 [...]

  • Page 27

    Page 27 SKU 94564 For technical questions, please call 1-800-444-3353. HARDW ARE SPECIFICA TIONS LIMITED 90 DA Y W ARRANTY Harbor Freight T ools Co. makes every effort to assure that its products meet high quality and durabil - ity standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship [...]