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Harbor Freight Tools 95136 manual

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Table of contents for the manual

  • Page 1

    INVERTER AIR PLASMA CUTTER Model 95136 SET UP AND OPERA TING INSTRUCTIONS Visit our website at: http://www .harborfreight.com Read this material before using this product. Failure to do so can result in serious injury . SA VE THIS MANUAL. Copyright © 2006 by Harbor Freight T ools ® . All rights reserved. No portion of this manual or any artwork c[...]

  • Page 2

    Page 2 For technical questions, please call 1-800-444-3353. SKU 95136 SA VE THIS MANUAL Keep this manual for the safety warnings and precautions, assembly , operating, inspection, maintenance and cleaning procedures. Write the product’ s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product ha[...]

  • Page 3

    Page 3 For technical questions, please call 1-800-444-3353. SKU 95136 Electrical Safety Grounded tools must be plugged 1. into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way . Do not use any adapter plugs. Check with a qualied electrician if yo[...]

  • Page 4

    Page 4 For technical questions, please call 1-800-444-3353. SKU 95136 protection must be used for appropriate conditions. T ool Use and Care Use clamps (not included) or other 1. practical ways to secure and support the workpiece to a stable platform. Holding the work piece by hand or against your body is unstable and may lead to loss of control. D[...]

  • Page 5

    Page 5 For technical questions, please call 1-800-444-3353. SKU 95136 Never leave the tool unattended when 5. it is plugged into an electrical outlet. T urn off the tool, and unplug it from its electrical outlet before leaving. Always unplug the tool from its 6. electrical outlet before performing and inspection, maintenance, or cleaning procedures[...]

  • Page 6

    Page 6 For technical questions, please call 1-800-444-3353. SKU 95136 or explosive vapors. Clean and purge containers before applying heat. V ent closed containers, including castings, before preheating, welding, or cutting. Only use compressed air to operate  the Plasma Welder/Cutter . Never use other compressed gases. Don’t exceed maximum[...]

  • Page 7

    Page 7 For technical questions, please call 1-800-444-3353. SKU 95136 Never use oil or grease on any inlet 13. connector , outlet connector , or cylinder valves. Use only supplied T orch on this 14. Inverter Air Plasma Cutter . Using components from other systems may cause personal injury and damage components within. This product, when used for cu[...]

  • Page 8

    Page 8 For technical questions, please call 1-800-444-3353. SKU 95136 SPECIFICA TIONS Rated Input 240 V~, 50/60 Hz, 19.2 A Rated Duty Cycle 60% @ 40 A; 80% @ 34.6 A; 100% @ 31 A Air Requirement 60-80 PSI @ 3.5 CFM Power Switch Rocker T ype Weight 49.6 lb. Cutting Current 15 - 40 Amps Cutting Thickness ½” mild steel Maximum Arc Striking System Pi[...]

  • Page 9

    Page 9 For technical questions, please call 1-800-444-3353. SKU 95136 ASSEMBL Y Attaching the Electric Plug (not supplied): 1.  the 240 V~ power cable. CAUTION: This operation must only be done by a ?[...]

  • Page 10

    Page 10 For technical questions, please call 1-800-444-3353. SKU 95136 CONTROLS AND INDICA T ORS POWER WORKING 1 2 3 4 5 6 7 T orch Connector Ground Connector 1. Power Switch. Up is ON, down is OFF . Digital Amps Meter . 2. Shows actual cutting current, which will vary during operation. Thermal Overload Indicator Lamp. 3. This light will come on, a[...]

  • Page 11

    Page 1 1 For technical questions, please call 1-800-444-3353. SKU 95136 T urn the Power Supply Controller to the 8. desired current (15 to 40 amps). Adjust air pressure by turning the 9. Pressure Regulator Knob on top of the unit (see photo on page 9). Read pressure on Pressure Gauge. When everything is in place for cutting, 10. press the Power Swi[...]

  • Page 12

    Page 12 For technical questions, please call 1-800-444-3353. SKU 95136 Set the T orch handle down on the metal c. workbench, T urn the air supply off, d. Unplug the line cord from the electrical e. outlet. Plasma Cutting T echnique Using a plasma cutter is a skill that requires time and effort to do well. Practice striking and maintaining an arc on[...]

  • Page 13

    Page 13 For technical questions, please call 1-800-444-3353. SKU 95136 the tip of the nozzle contacts the work metal, the connection creates a circuit. When the nozzle is lifted away , the arc will continue. As the inert gas passes through the channel, the arc heats the gas until it becomes ionized. This reaction creates a stream of directed plasma[...]

  • Page 14

    Page 14 For technical questions, please call 1-800-444-3353. SKU 95136 P ARTS LIST Part Description Q’ty 1 Handle 1 2  1 3  1 4 Control T ransformer 1 5  1 6 Chas[...]

  • Page 15

    Page 15 For technical questions, please call 1-800-444-3353. SKU 95136 ASSEMBL Y DIAGRAM NOTE: Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts. REV 10e[...]

  • Page 16

    Page 16 For technical questions, please call 1-800-444-3353. SKU 95136 WIRING DIAGRAM REV 10e P1 32 A/ 50 0V FA N1 Q A 1 7 0 5 0 H A 2 BL/ 2 30V BD 1 MD Q1 00 -1 6 1 1 3 1 3 2 3 0 1 1 3 4 3 5 1 1 2 8 2 8 11 10 12 11 1 1 2 2 2 0 2 4 1 1 2 5 13 14 15 16 17 11 2 7 19 5 1 5 2 I out 1 1 2 2 v 1 1 3 1 3 2 3 0 1 1 3 4 3 5 1 1 2 8 2 8 11 10 12 11 1 1 2 2 2[...]

  • Page 17

    Page 17 For technical questions, please call 1-800-444-3353. SKU 95136 WIRING DIAGRAM (CONTINUED) REV 07i, 10e C4 10 3/ 3K V C3 10 3/ 3K V C5 10 3/ 3K V ZK 1 1 2 FL 1 50 A/ 75 MV 40 0R / 60W LG K- 4 0 -c pu L1 10 ×2 0 1KV/ 20D 10 R/ 5 0 W 10 R/ 50 W 1KV/ 20D 2* 102/ 2K V 2* 102/ 2K V R1 40 0R / 60W 1KV/ 20D DA 2F 75 P1 2S A + _ L= 2m H S2 AC 11 IN[...]

  • Page 18

    Page 18 For technical questions, please call 1-800-444-3353. SKU 95136 IMPORT ANT! Be CERT AI N to sh ut off th e Pla sm a Cut te r , an d dis co nn ect it fro m po wer and air be for e ad ju sti ng , cleaning, or repairing the unit. A technician should discharge all capacitors before performing any internal procedures. TROUBLESHOOTING The Air pres[...]

  • Page 19

    Page 19 For technical questions, please call 1-800-444-3353. SKU 95136 If the steps above do not solve the problem or if the repairs involved are too complex, contact a qualied technician. IMPORT ANT! Be CERT AIN to shut off the Plasma Cutter , and disconnect it from power and air before adjusting, cleaning, or repairing the unit. A technician s[...]

  • Page 20

    Page 20 For technical questions, please call 1-800-444-3353. SKU 95136 If the steps above do not solve the problem or if the repairs involved are too complex, contact a qualied technician. IMPORT ANT! Be CERT AIN to shut off the Plasma Cutter , and disconnect it from power and air before adjusting, cleaning, or repairing the unit. A technician s[...]

  • Page 21

    Page 21 For technical questions, please call 1-800-444-3353. SKU 95136 If the steps above do not solve the problem or if the repairs involved are too complex, contact a qualied technician. IMPORT ANT! Be CERT AIN to shut off the Plasma Cutter , and disconnect it from power and air before adjusting, cleaning, or repairing the unit. A technician s[...]

  • Page 22

    Page 22 For technical questions, please call 1-800-444-3353. SKU 95136 LIMITED 1 YEAR / 90 DA Y W ARRANTY Harbor Freight T ools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of ninety days from date of purchase that the torch, liner , wire feed[...]