Harbor Freight Tools 95666 manual

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Table of contents for the manual

  • Page 1

    © T O PREVENT SERIOUS INJUR Y , READ AND UNDERST AND ALL W ARNINGS AND INSTRUCTIONS BEFORE USE. Due to continuing improvements, actual product may differ slightly from the product described herein. Y ou do not operate the Gas Impacr t Wrench with the proper 25:1 fuel mix in its fuel tank. Never run the Engine with an improper fuel mix, low or no f[...]

  • Page 2

    PR ODUCT SPECIFICA TIONS SA VE THIS MANU AL Y ou will need this manual f or the safety w ar nings and precautions, assemb ly , operating, inspection, maintenance and cleaning procedures, par ts list and assembly diagr am. K eep your in v oice with this manual. Write the inv oice n umber on the inside of the front cov er . K eep this manual and in v[...]

  • Page 3

    PERSONAL SAFETY 1. Stay alert. W atch what y ou are doing, and use common sense when oper - ating a power tool. Do not use a power tool while tired or under the influ- ence of drugs, alcohol, or medication. A moment of inattention while operat- ing power tools ma y result in ser ious personal injur y . 2. Dress properl y . Do not wear loose c lothi[...]

  • Page 4

    any other condition that ma y aff ect the tool’ s operation. If damaged, have the tool serviced before using. Man y accidents are caused b y poorly main- tained tools. SKU 95666 For technical questions, please call 1-800-444-3353 P A GE 4 6. Use only accessories that are recommended b y the manufacturer f or y our model. Accessor ies that ma y be[...]

  • Page 5

    6. Make sure the Impact Wrench is completel y stopped bef ore changing the rotational direction of the tool. 7. Alwa ys maintain a firm grip on the Impact Wrench with both hands. Beware of star t up torque . SKU 95666 For technical questions, please call 1-800-444-3353 P A GE 5 8. W ARNING! This Impact Wrench is designed for outdoor use onl y . Do [...]

  • Page 6

    assembled and supplied by the man ufacturer . 3. Alwa ys follow and complete sc heduled Impact Wrench and Engine mainte- nance. CHEMICAL PRECA UTIONS 1. A void contact with hot fuel, oil, e xhaust fumes, and solid surfaces. 2. A void bod y contact with fuels, oils, and lubricants used in the Impact Wrench and Engine. If s wallow ed, seek medical tr[...]

  • Page 7

    SKU 95666 For technical questions, please call 1-800-444-3353 P A GE 7 PRODUCT FEA TURES RECOIL ST ARTER (125B) CHOKE LEVER (69) GASOLINE ENGINE CENTRIFUGAL CLUTCH (199D) GEAR CASE (209D) HAMMER HOUSING (171D) 1” SOCKET SQUARE DRIVE (188D) SUPPORT HANDLE (180D) GEAR CHANGE LEVER (233D) HANDLE ASSEMBL Y (107) STOP BUTTON (103) THROTTLE ASSEMBL Y ([...]

  • Page 8

    SKU 95666 For technical questions, please call 1-800-444-3353 P A GE 8 4. Fill the Fuel T ank appro ximately 3/4 full with the fuel mix (the Fuel T ank capacity is appro xiately 34 ounces). Then, replace the T ank Cap (93). (See Figure B.) 5. W ARNING! NEVER attempt to fill the Fuel T ank when the Engine is r unning or hot to the touch. T ANK CAP ([...]

  • Page 9

    SKU 95666 For technical questions, please call 1-800-444-3353 P A GE 9 OPERA TING INSTR UCTIONS 1. W ARNING! Alwa ys wear safety equipment. When operating the Impact Wrench, alwa ys wear ANSI approv ed safety impact e y e goggles , hear ing protec- tion, heavy duty work gloves, sturdy work boots, and head protection. 2. Select the desired size soc [...]

  • Page 10

    SKU 95666 For technical questions, please call 1-800-444-3353 P A GE 10 16. IMPORT ANT : T o a v oid damage to the inter nal gears, do not change the rotation (f orw ard/re v erse) of the tool when accelerating the Engine . Change the rotation only when the Engine is at idle. 17. Squeeze the Throttle Assembly (102) f or high speed to loosen or tigh[...]

  • Page 11

    SKU 95666 For technical questions, please call 1-800-444-3353 P A GE 1 1 6. T o clean the Impact Wrench: Use only a clean cloth and mild detergent. Do not use solv ents as doing so ma y damage the finish of the tool. Do not introduce liquids into the inter nal par ts of the Engine and Carb uretor . 5. Air Cleaner (78) maintenance: The Air Cleaner s[...]

  • Page 12

    SKU 95666 For technical questions, please call 1-800-444-3353 P A GE 12 TR OUBLESHOO TING Proble m Possib le Solut ion Engine will not start. 1. Make sure Fuel Tank is filled with a 25:1 fuel mi xture. 2. Make s ure Stop Button is in its “START” position. 3. Engine “flooded” with too much fuel mixture. Remo ve Spark Plug. Set Choke Lever to[...]

  • Page 13

    P ARTS LIST - ENGINE COMPONENTS NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailable individually as replacement parts. SKU 95666 For technical questions, please call 1-800-444-3353 P A GE 1 3 Part # Description Qty. Part # Description Qty. 45 Hex Hole Bolt (5 x 12S) 1 88 Return Grommet 1 46 Muffler Prote[...]

  • Page 14

    SKU 95666 For technical questions, please call 1-800-444-3353 P A GE 14 ASSEMBL Y DIA GRAM - ENGINE COMPONENTS NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailable individually as replacement parts.[...]

  • Page 15

    P ARTS LIST - ENGINE NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailable individually as replacement parts. SKU 95666 For technical questions, please call 1-800-444-3353 P A GE 1 5 Part # Description Qty. Part # Description Qty. 1A Spark Plug Cap Assy. 1 21.3A Crank Shaft Shim (0.20) 1 2A Spark Plug Rubb[...]

  • Page 16

    ASSEMBL Y DIA GRAM - ENGINE SKU 95666 For technical questions, please call 1-800-444-3353 P A GE 1 6 NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailable individually as replacement parts. 1A 2A 3A 4A 5A 6A 7A 7A 8A 9A 10A 11A 12A 40A 23A 40A 24A 25A 38A 39A 19A 20A 22A 22A 21A 20A 19A 18A 16A 17A 15A 14A[...]

  • Page 17

    P ARTS LIST & ASSEMBL Y DIA GRAM - RECOIL ST ARTER 127B 122B 123B 121B 124B 125B 126B NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailable individually as replacement parts. SKU 95666 For technical questions, please call 1-800-444-3353 P A GE 1 7 Part # Descripti on Qty. 121B Recoil Starter Body 1 122[...]

  • Page 18

    P ARTS LIST & ASSEMBL Y DIA GRAM - CARBURET OR Part # Description Qty. Part # Description Qty. 140C Set Screw 1 156C Idle Adjust Spring 1 141C Pump Body 1 157C Idle Adjust Screw 1 142C Pump Gasket 1 158C Adjust Spring 2 143C Pump Diaphragm 1 159C Low Adjust Screw 1 144C Inlet Screen 1 160C High Adjust Screw 1 145C Swivel 1 161C Needle Valve 1 1[...]

  • Page 19

    P ARTS LIST - IMP A CT UNIT & GEARBO X NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailable individually as replacement parts. Part # Description Qty. Part # Description Qty. 171D Hammer Housing 1 215D Selector Shaft 1 172D Oil Seal (AG2044 E1) 1 216D Gear 1 173D Press-In Bushing 1 217D Snap Ring (STW[...]

  • Page 20

    ASSEMBL Y DIA GRAM - IMP A CT UNIT & GEARBO X 180D 248D 208D 205D 207D 204D 206D 199D 202D 201D 200D 191D 195D 192D 195D 244D 243D 242D 245D 246D 247D 255D 256D 257D 179D 181D 186D 184D 182D 186D 185D 217D 249D 214D 215D 212D 213D 216D 198D 197D 194D 193D 196D 188D 189D 190D 210D 239D 238D 177D 175D 209D 227D 225D 226D 235D 237D 236D 233D 232D [...]

  • Page 21

    SKU 95666 For technical questions, please call 1-800-444-3353 P A GE 2 1 Emission Contr ol System W arranty United States Emission Control Def ects W arranty Statement The United States Environmental Protection Agency (herein EP A), and Harbor F reight T ools ® (herein HFT) are pleased to explain the emission control system w arranty on y our 1995[...]

  • Page 22

    SKU 95666 For technical questions, please call 1-800-444-3353 P A GE 2 2 5 . Service and Maintenance Component par ts which are not scheduled for replacement as required maintenance or are scheduled only f or regular inspection to the eff ect of “repair or replace as necessary” are w arranted f or the warranty period. Any warranted part which i[...]