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Harbor Freight Tools 96067 manual

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Table of contents for the manual

  • Page 1

    10 IN 1 MET AL & W OOD W ORKING MA CHINE Model 96067 ASSEMBL Y AND OPERA TING INSTR UCTIONS Due to continuing improv ements, actual product may diff er slightly from the product descr ibed herein. ® 3491 Mission Oaks Blvd., Camarillo , CA 93011 Visit our website at: http://www .harborfreight.com T O PREVENT SERIOUS INJUR Y , READ AND UNDERST A[...]

  • Page 2

    P age 2 SKU 96067 For technical questions, please call 1-800-444-3353. CONTENTS SPECIFICA TIONS ............................................................................ 4 GENERAL SAFETY RULES ............................................................ 5 WORK AREA .................................................................................[...]

  • Page 3

    P age 3 SKU 96067 For technical questions, please call 1-800-444-3353. TO ADJUST THE SA W T ABLE’S 45 DEGREE STOP ...................................35 TO ALIGN THE MITER GAUGE .....................................................................35 TO ALIGN THE EXTENSION T ABLE 90 DEGREES TO THE SA W BLADE .35 TO SET THE CARRIAGE BUMPER BOL T ...[...]

  • Page 4

    P age 4 SKU 96067 For technical questions, please call 1-800-444-3353. SPECIFICA TIONS Electrical Requirements 120 V AC / 7.5 A / Single Phase/15 Amps at full load 1.5 HP Motor Power Cord T ype: 14 A WG x 3 C / 8’ Long Power Switch T ype: 2-Position Key Switch Machine Features T able Saw / Disc Sander / Boring Machine Lathe / Drill Press / Router[...]

  • Page 5

    P age 5 SKU 96067 For technical questions, please call 1-800-444-3353. Save This Manual Y ou will need this manual for the safety warnings and precautions, assembly , operating, inspection, maintenance and cleaning procedures, parts list and assembly diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front co[...]

  • Page 6

    P age 6 SKU 96067 For technical questions, please call 1-800-444-3353. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the power tool in unexpected situations. Use safety equipment. Always wear ANSI-approved safety impact goggles when using this product. Dust mask or respirator , [...]

  • Page 7

    P age 7 SKU 96067 For technical questions, please call 1-800-444-3353. When servicing a tool, use only identical replacement parts. Follow instructions in the “Inspection, Maintenance, And Cleaning” section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury . SPECIFIC SAFETY RULES[...]

  • Page 8

    P age 8 SKU 96067 For technical questions, please call 1-800-444-3353. Do not alter or adjust any part of the Metal/Woodworking Machine or its internal mechanisms that are assembled and supplied by the manufacturer or distributor . Always follow and complete scheduled maintenance. NOISE PRECAUTION Prolonged exposure to high noise levels is hazardou[...]

  • Page 9

    P age 9 SKU 96067 For technical questions, please call 1-800-444-3353. balanced, and is not crac ked or bent. 9. Never attempt to cut more than one w orkpiece at a time . 10. Never attempt to cut freehand. Make sure the workpiece to be cut is pressed fir mly against the T able . 11. When cutting a large workpiece, make sure its entire length is pr[...]

  • Page 10

    P age 10 SKU 96067 For technical questions, please call 1-800-444-3353. to a pinched, bound, or misaligned Saw Blade , causing an uncontrolled woodstoc k to lift up and out from the T able Sa w toward the oper ator . When the Saw Blade is pinched or bound tightly b y the kerf closing do wn, the Saw Blade stalls and the motor reaction drives the woo[...]

  • Page 11

    P age 11 SKU 96067 For technical questions, please call 1-800-444-3353. DRILL PRESS SAFETY RULES 1. A void unintentional starting. Make sure y ou are prepared to begin wor k bef ore tur ning on the Dr ill Press. 2. Do not for ce the Drill Press. This tool will do the wor k better and safer at the speed and capacity f or which it was designed. 3. W [...]

  • Page 12

    P age 12 SKU 96067 For technical questions, please call 1-800-444-3353. 9. When drilling a large w orkpiece, make sure its entire length is properly supported. If necessary , use a roller stand (not included). 10. Keep all guards in place, in proper adjustment, and in proper alignment. 11. Do not use rotary planers, wire wheels, or router bits on t[...]

  • Page 13

    P age 13 SKU 96067 For technical questions, please call 1-800-444-3353. 5. Allow the w orkpiece to turn up to full speed before feeding a tool bit (not included) into the w orkpiece . When tur ning off the Lathe, allo w the workpiece to slow do wn and stop on its own. Do not press against the workpiece to stop it. 6. Feed the tool bit into the work[...]

  • Page 14

    P age 14 SKU 96067 For technical questions, please call 1-800-444-3353. HORIZONT AL BORING SAFETY RULES A void unintentional starting. Make sure you are prepared to begin work before turning on the Router/Shaper . Never leave the Router/Shaper unattended when it is running. T urn off the Router/Shaper before leaving the work area. Always place scra[...]

  • Page 15

    P age 15 SKU 96067 For technical questions, please call 1-800-444-3353. GROUNDING W ARNING! Improperly connecting the grounding wire can result in the risk of electric shock. Check with a qualied electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the tool. Never remove t[...]

  • Page 16

    P age 16 SKU 96067 For technical questions, please call 1-800-444-3353. Y our tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. EXTENSION CORDS As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequa[...]

  • Page 17

    P age 17 SKU 96067 For technical questions, please call 1-800-444-3353. UNP ACKING When unpacking, check to make sure all of the parts shown on the Parts List in this manual are included. If any parts are missing or broken, please call Harbor Freight T ools at the number shown on the cover (and at the bottom of each page) of this manual as soon as [...]

  • Page 18

    P age 18 SKU 96067 For technical questions, please call 1-800-444-3353. EXTENSION T ABLE COLLET DRA WROD PORT POWER T AKE-OFF PULLEY COVER POWERHEAD KEY V ARIABLE SPEED DIAL QUILL FEED QUILL LOCK SPINDLE UPPER SA W GUARD LOWER SA W GUARD SA W T ABLE RIP FENCE T ABLE TRUNNION LOCK W A Y TUBES T AILSTOCK T AILSTOCK SUPPORT BRACKET TORSION SPRING PIVO[...]

  • Page 19

    P age 19 SKU 96067 For technical questions, please call 1-800-444-3353. THE POWER KEY The Power Key is used to turn the Metal/Woodworking Machine on and of f. Always keep the Power Key out of reach of children and other unauthorized people. Before turning the Key to its “ON” position, make sure the V ariable Speed Control Dial is set at its low[...]

  • Page 20

    P age 20 SKU 96067 For technical questions, please call 1-800-444-3353. T O MOUNT COLLETS WITH THE DRA WBAR The Drawbar/R-8 Collet combination is used with all of the tools of the Metal/ Woodworking Machine. T o attach R-8 Collets, pass the Drawbar through the Spindle from the left. Align the keyway in the exterior of the Collet with the Key in the[...]

  • Page 21

    P age 21 SKU 96067 For technical questions, please call 1-800-444-3353. ASSEMBL Y INSTRUCTIONS T O A TT ACH THE SHELF TO THE ST AND NOTE: Always wear ANSI approved safety goggles and work gloves during assembly . NOTE: The assembly procedures will require the help of additional manpower and a proper lifting device. Set the Stand upside-down on a dr[...]

  • Page 22

    P age 22 SKU 96067 For technical questions, please call 1-800-444-3353. TO MOUNT THE MACHINE ONT O THE ST AND Attach the Support Bracket to the Stand, using four Hex Head Bolts, four Spring Lock W ashers, and four Hex Nuts. (See Figure D and Assy . Diagrams, pages 37, 39.) Step on the Footwheels to lower the Casters. Then move the Stand parallel to[...]

  • Page 23

    P age 23 SKU 96067 For technical questions, please call 1-800-444-3353. FIGURE H T O A TT ACH A SA W BLADE TO THE ARBOR Insert the 3/4” Collet into the Spindle. Rotate the Collet until you feel its Keyway slot engages the Spindle Key . (See Figure I, next page and Assy . Diagram, page 42.) Insert the Drawrod into the Powerhead, and rotate the Dra[...]

  • Page 24

    P age 24 SKU 96067 For technical questions, please call 1-800-444-3353. FIGURE I T O INST ALL THE LOWER BLADE GUARD Position the opening of the Lower Blade Guard under the Saw Blade. (See Figure J and Assy . Diagram, page 48.) Secure the Lower Blade Guard in place, using the T -Bolt and Wing Nut. (See Figure J and Assy . Diagram, page 48.) 1. 2. FI[...]

  • Page 25

    P age 25 SKU 96067 For technical questions, please call 1-800-444-3353. T O ASSEMBLE THE MAIN T ABLE Set the T able upside down with the T runnion and its degree scale toward you. (See Figure K and Assy . Diagram, page 46.) Install the second T runnion Lock and Washers from the provided Accessory Pack. (See Figure K and Assy . Diagram, page 46.) Lo[...]

  • Page 26

    P age 26 SKU 96067 For technical questions, please call 1-800-444-3353. Insert the assembled T able into the Carriage. (See Figure K and Assy . Diagram, page 46.) Hold the T able Lock Lever up and rotate the T able height Adjustment Hand Wheel counterclockwise to position the T able. Then lock the T able at the desired height by pushing the T able [...]

  • Page 27

    P age 27 SKU 96067 For technical questions, please call 1-800-444-3353. T O INST ALL THE RIP FENCE AND TOP GUARD Slide the Rip Fence onto the front and back T ubular Guides, and align the Rip Fence with the edge of a table slot. Then tighten the front Lock. (See Figure M and Assy . Diagram, page 50.) Align the mounting hole at the rear of the T op [...]

  • Page 28

    P age 28 SKU 96067 For technical questions, please call 1-800-444-3353. T O INST ALL THE DISC SANDER Insert the Sanding Disc Arbor into the Collet, and insert the Collet into the Quill. Then tighten the Drawrod. Move the saw T able to about 1/16” from the sanding surface. Adjust the height of the T able to about 1” below the centerline of the D[...]

  • Page 29

    P age 29 SKU 96067 For technical questions, please call 1-800-444-3353. Knobs. Failure to do so could cause the Powerhead and/or Carriage to drop down along the W ay T ubes, causing possible personal injury and/or damage to the machine. Mount the Drill Chuck by inserting it into the 3/4” Collet. Then tighten the Drawrod. IMPORT ANT : Never allow [...]

  • Page 30

    P age 30 SKU 96067 For technical questions, please call 1-800-444-3353. Use the Rip Fence and/or the Miter Gauge to support and guide the workpiece. NOTE: Make sure to lock the Miter Gauge in place by tightening the Setscrew in the Guide Bar . (See Figure Q.) Set the boring depth by adjusting the Depth Gauge on the Quill Feed. (See page 16.) T O SE[...]

  • Page 31

    P age 31 SKU 96067 For technical questions, please call 1-800-444-3353. INST ALLING AND USING THE CUTTER GUARD This machine comes with a Cutter Guard (800) that can be used with the router , shaper or drilling opperations. T o attach the guard lower and lock the quill to the desired height. Press the Cutter Guard (800) up onto the quill. T ighten i[...]

  • Page 32

    P age 32 SKU 96067 For technical questions, please call 1-800-444-3353. FIGURE S MACHINE ADJUSTMENT INSTRUCTIONS T O ADJUST THE TORSION SPRING TENSION Move the Carriage and Powerhead all the way to the right end of the W ay T ubes and lock them in place. Loosen the W ay T ube’s Locking Knobs. Make sure the W ay Locks on the Carriage and Powerhead[...]

  • Page 33

    P age 33 SKU 96067 For technical questions, please call 1-800-444-3353. Only tension two holes if necessary . Overtensioning the Spring can cause personal injury and/or damage to the Machine. CAUTION! Once the T orsion Spring has been tensioned, DO NOT remove the T orsion Spring Base from the Stand without rst relieving tension on the Spring. Fa[...]

  • Page 34

    P age 34 SKU 96067 For technical questions, please call 1-800-444-3353. T O ALIGN THE SA W T ABLE TO THE SA W BLADE Set up the machine with the T able in place and the Saw Blade/Arbor installed. Set the T able T runnion to zero. Place the Miter Gauge in the T able Slot closest to the Saw Blade. Hold a pencil against the face of the Miter Gauge whil[...]

  • Page 35

    P age 35 SKU 96067 For technical questions, please call 1-800-444-3353. T O ADJUST THE SA W T ABLE’S 45 DEGREE STOP Loosen the T runnion Handle and move the T able toward 45 degrees. Push on the Auto Stop Pin. If the T able does not stop at 45 degrees, move the T able back toward 0 to allow room to adjust the 45 Degree Stop Pin. Make a slight adj[...]

  • Page 36

    P age 36 SKU 96067 For technical questions, please call 1-800-444-3353. Place the pencil back in the Miter Gauge and align the pencil point and the high spot together at the infeed end of the T able. Rotate the Saw Blade, and bring the Miter Gauge and the high spot together at the outfeed of the T able. The Extension T able is aligned if the pencil[...]

  • Page 37

    P age 37 SKU 96067 For technical questions, please call 1-800-444-3353. If the T able is not perfectly squared with the Drill Bit, adjust the T able Stops with a wrench. Recheck the T able’s 90 degree setting, and correct as needed. T O ALIGN THE LA THE T AILSTOCK WITH THE POWERHEAD Install the Drill Chuck/Drill Bit in the Horizontal Boring T ool[...]

  • Page 38

    P age 38 SKU 96067 For technical questions, please call 1-800-444-3353. Part Description Q’ty Part Description Q’ty 101 Cabinet 1 107 Cam Rod 2 102 Caster Fitting, Left 2 108 Cam 4 103 Caster Fitting, Right 2 109 Foot Wheel 2 104 Caster 4 1 10 T russ-Head Screw (S1 1304) 12 105 Caster Spring 4 1 1 1 Roll Pin (S22275) 4 106 Roll Pin (S22260) 6 7[...]

  • Page 39

    P age 39 SKU 96067 For technical questions, please call 1-800-444-3353. ASSEMBL Y DIAGRAM - CABINET & CASTERS[...]

  • Page 40

    P age 40 SKU 96067 For technical questions, please call 1-800-444-3353. P ARTS LIST - MAIN BED Part Description Q’ty Part Description Q’ty 201 Rack 1 213 Lock Knob Assy . 1 202 T ube 1 214 Support Stand 1 203 T ube Spacer 1 215 Handle Clamp 2 204 Socket Setscrew (S12557) 6 216 Screw (Right Hand) 2 205 T ail Pivot 1 217 Screw (Left Hand) 2 206 P[...]

  • Page 41

    P age 41 SKU 96067 For technical questions, please call 1-800-444-3353. ASSEMBL Y DIAGRAM - MAIN BED[...]

  • Page 42

    P age 42 SKU 96067 For technical questions, please call 1-800-444-3353. P ARTS LIST -Head Assy . Part Description Q’ty Part Description Q’ty 301 Main Head 1 339 Dial Depth Stop 1 302 Pilot Setscrew 1 340 Knob Lock 1 303 Sockethead Capscrew 1 341 Cap Screw 1 304 Hole Plug 1 342 T apered Knob 7 305 Quill 1 343 Rod Knob Handle 7 306 Bearing 2 344 [...]

  • Page 43

    P age 43 SKU 96067 For technical questions, please call 1-800-444-3353. P ARTS LIST - head assy . (CONT .) Part Description Q’ty Part Description Q’ty 377 Locking Bar (Long) 1 391 Gear Cluster 1 378 W ay Brake Pad (Front) 2 392 Drive Shaft 1 379 W ay Brake Pad (Rear) 2 393 Flat W asher 1 380 ------------------------------------------ ------- 39[...]

  • Page 44

    P age 44 SKU 96067 For technical questions, please call 1-800-444-3353. ASSEMBL Y DIAGRAM - HEAD ASSY .[...]

  • Page 45

    P age 45 SKU 96067 For technical questions, please call 1-800-444-3353. P ARTS LIST - CARRIAGE ASSY . Part Description Q’ty Part Description Q’ty 401 Carriage 1 433 Shaft 1 402 Shim Block 1 434 Coupler 2 403 Hexhead Screw 2 435 Gear 1 404 Knob (Height Adjustment) 1 436 Gear 1 405 Carriage Guard 1 437 Snap Ring 2 406 Phillips Flathead Screw 6 43[...]

  • Page 46

    P age 46 SKU 96067 For technical questions, please call 1-800-444-3353. ASSEMBL Y DIAGRAM - CARRIAGE ASSY .[...]

  • Page 47

    P age 47 SKU 96067 For technical questions, please call 1-800-444-3353. P ARTS LIST - SA W T ABLE ASSY . Part Description Q’ty Part Description Q’ty 204 Socket Setscrew (S12557) 4 514 Flat Washer 6 501 Saw T able 1 515 Pivot Pin 2 502 Rail Mount 6 516 Handle Assy . 2 503 ----------------------------------------- -------- 517 -------------------[...]

  • Page 48

    P age 48 SKU 96067 For technical questions, please call 1-800-444-3353. ASSEMBL Y DIAGRAM - SA W T ABLE ASSY .[...]

  • Page 49

    P age 49 SKU 96067 For technical questions, please call 1-800-444-3353. P ARTS LIST - SA W GUARD ASSY . Part Description Q’ty Part Description Q’ty 530 T op Guard 1 541 Hex Locknut 2 531 Lower Guard 1 542 Arm Weld Assy . 1 532 T -Bolt 1 543 Flat Washer 1 533 Support 1 560 Flanged Elbow 1 534 Clamp 1 561 Screw 4 535 Roll Pin 1 562 Spacer 2 536 H[...]

  • Page 50

    P age 50 SKU 96067 For technical questions, please call 1-800-444-3353. ASSEMBL Y DIAGRAM - SA W GUARD ASSY .[...]

  • Page 51

    P age 51 SKU 96067 For technical questions, please call 1-800-444-3353. P ARTS LIST - RIP FENCE ASSEMBL Y DIAGRAM Part Description Q’ty Part Description 550-1 Guide Assy . 1 551-12 Rail Assy . 1 550-2 Guide Assy . 1 552-7 Catch Block Assy . 1 550-3 Guide Assy . 1 552-8 Catch Block Assy . 1 550-4 Guide Assy . 1 553-1 Handle Assy . 1 551-5 Rail Ass[...]

  • Page 52

    P age 52 SKU 96067 For technical questions, please call 1-800-444-3353. P ARTS LIST & ASSY . DIAGRAM - LA THE T AILSTOCK ASSY . Part Description Q’ty Part Description 204 Socket Setscrew (S12557) 6 625 Collar 2 622 T ailstock 1 626 Center Cup 1 623 Post 2 628 Sockethead Capscrew 1 624 T ool Retainer 1 629 Flat Washer 1[...]

  • Page 53

    P age 53 SKU 96067 For technical questions, please call 1-800-444-3353. P ARTS LIST & ASSY . DIAGRAM - EXT . T ABLE ASSY . Part Description Q’ty Part Description Q’ty 601 Extension T able 1 606 Post 2 602 Extension T able Mount 1 204 Socket Setscrew (S12557) 2 603 Hexhead Capscrew 4 608 Rail Mount 4 604 Spring Lockwasher 4 609 T ube 2 605 F[...]

  • Page 54

    P age 54 SKU 96067 For technical questions, please call 1-800-444-3353. P ARTS LIST & ASSY . DIAGRAM - SANDING DISC ASSY . Part Description Q’ty Part Description Q’ty 640-2 Disc 1 642 Sanding Paper (12”) 1 641-0 Sanding Disc Hub 1[...]

  • Page 55

    P age 55 SKU 96067 For technical questions, please call 1-800-444-3353. P ARTS LIST & ASSY . DIAGRAM - T OOL MOUNTING ASSEMBLIES Part Description Q’ty Part Description Q’ty 647 Handle 1 658 W asher 2 648 Rod 1 659 Nut 1 649 Roll Pin 1 735 Shaper Arbor (Complete) 1 742 Draw Rod (Complete) 1 661 Shaper Arbor 1 650 Drill Arbor 1 662 Spacer 1 6[...]

  • Page 56

    P age 56 SKU 96067 For technical questions, please call 1-800-444-3353. P ARTS LIST & ASSY . DIAGRAM - T OOL REST Part Description Q’ty Part Description Q’ty 633 T ool Rest 1 635 Post 1 634 T ool Rest Mount 1 636 Socket Setscrew 2[...]

  • Page 57

    P age 57 SKU 96067 For technical questions, please call 1-800-444-3353. P ARTS LIST & ASSY . DIAGRAM - MITER GAUGE ASSY . Part Description Q’ty Part Description Q’ty 612 Miter Gauge Block Assy . 1 672 Disk 2 613 Guide Assy . 1 674 Stud 2 614 Stop Block Assy . 1 675 Frame 1 615 Pointer Plate 1 676 Screw 1 616 Handle 1 677 Spring 1 617 W ashe[...]

  • Page 58

    P age 58 SKU 96067 For technical questions, please call 1-800-444-3353. P ARTS LIST - ELECTRICAL SYSTEM Part Description Q’ty Part Description Q’ty 701 --------------------------------------- -------- 715 Roundhead Screw 2 702 SCR Module (Head) (Includes SS707 & SS 708) 1 716 T erminal Block 1 703 Flat Sockethead Screw (S1 1643) 4 717 Coile[...]

  • Page 59

    P age 59 SKU 96067 For technical questions, please call 1-800-444-3353. ASSEMBL Y DIAGRAM - ELECTRICAL SYSTEM[...]

  • Page 60

    P age 60 SKU 96067 For technical questions, please call 1-800-444-3353. THE MANUF ACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE P ARTS LIST AND ASSEM- BL Y DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONL Y . NEITHER THE MANUF ACTURER OR DISTRIBUTOR MAKES ANY REPRESENT A TION OR WARRANTY OF ANY KIND TO THE BUYER THA T HE OR SHE IS QUALIFIED TO MAKE ANY[...]