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Harbor Freight Tools 96154 - 11HP manual

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Table of contents for the manual

  • Page 1

    OHV GAS ENGINE - HORIZONT AL MODEL 9 9856 - 13 HP MODEL 96154 - 1 1 HP ASSEMBL Y AND OPERA TION INSTRUCTIONS IMPORT ANT! Y our W arranty is voided if: Y ou do not put Engine oil in the Engine’s crankcase  Never run the Engine ?[...]

  • Page 2

    Page 2 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. SPECIFICA TIONS Model 9 9856 Model 96154 Engine T ype 13 HP , 4-Stroke Gasoline Engine  Electric Start w/Recoil Back-Up Powered w/mid-to-high octane unleaded gasoline [...]

  • Page 3

    Page 3 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. GENERAL SAFETY RULES W ARNING! READ AND UNDERST AND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock, re, and/or serious injury . SA VE THESE INSTRUCTIONS WORK AREA    ?[...]

  • Page 4

    Page 4 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353.                ?[...]

  • Page 5

    Page 5 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353.            -  [...]

  • Page 6

    Page 6 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. MECHANICAL PRECAUTIONS Pri or to perfor ming servic e, ma inten ance, or cle aning proce dures , alw ays ma ke sur e          ?[...]

  • Page 7

     SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. ASSEMBL Y INSTRUCTIONS T O MOUNT THE ENGINE IMPORT ANT :            [...]

  • Page 8

    Page 8 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. T O PROVIDE BA TTER Y POWER TO THE ST ARTER MOTOR        ?[...]

  • Page 9

    Page 9 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. REV 07g DIPSTICK (15 - P AGE 14) DRAIN PLUG (2 - P AGE 13) FUEL FILLER CAP (1 1 - P AGE 19) FUEL T ANK (8 - P AGE 19) FIGURE C OPERA TING INSTRUCTIONS Make sure the power equipment unit’ s transmission (if applicable) is in its “NEUTRAL” or “P ARK” position befo[...]

  • Page 10

     SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. IGNITION SWITCH (8 - P AGE 27) FIGURE E T o start the Engine, using the battery            ?[...]

  • Page 11

    Page 1 1 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. INSPECTION, MAINTENANCE, AND CLEANING W ARNING! Never perform any services or maintenance on the Engine while         ?[...]

  • Page 12

    Page 12 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. TROUBLESHOOTING Problem Possible Cause Possible Solution    ?[...]

  • Page 13

    Page 13 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. P ARTS LIST/DIAGRAM - CRANKCASE Part Description Q’ty Part Description Q’ty 1 W asher 2 8 W asher 2 2 Drain Plug 2 9 Split Pin 1 3  1  Regulating Sway Bar 1 4 Seal 1 1 1  1 5[...]

  • Page 14

    Page 14 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. P ARTS LIST/DIAGRAM - CRANKCASE COVER IMPORT ANT When ordering parts from the above Parts List, make sure to specify the following: The MODEL NUMBER (either 9 9856 or 96154) of the Engine for which you are ordering. The P ART NUMBER listed to the left of the part descrip[...]

  • Page 15

    Page 15 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. P ARTS LIST/DIAGRAM - CYLINDER HEAD/CYLINDER HEAD COVER Part Description Q’ty Part Description Q’ty 1 Bolt 1 1 1  1 2 W asher 1 12  2 3 Rubber Seal 1 13 [...]

  • Page 16

    Page 16 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. P ARTS LIST/DIAGRAM - CRANKSHAFT , PIST ON, CONNECTING ROD Part Description Q’ty Part Description Q’ty 1  1 12  2 2  1 13 Balancing [...]

  • Page 17

     SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. P ARTS LIST/DIAGRAM - CAMSHAFT , V AL VE ROCKER Part Description Q’ty Part Description Q’ty 1  2  Exhaust V alve 1 2 Sleeve 2 1 1   1 3 V alve Rocker 2 12 Spring Retainer , Exhaust V alve[...]

  • Page 18

    Page 18 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. P ARTS LIST/DIAGRAM - CARBURET OR Part Description Q’ty Part Description Q’ty 1  1 16  1 2  1    1 3 ?[...]

  • Page 19

    Page 19 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. P ARTS LIST/DIAGRAM - FUEL T ANK Part Description Q’ty Part Description Q’ty 1 Pipe 1   2 2 Outlet Pipe 1 8 Fuel T ank 1 3  2 9  1 4  1  Packing Ri[...]

  • Page 20

     SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. P ARTS LIST/DIAGRAM - AIR CLEANER Part Description Q’ty Part Description Q’ty 1 Wing Nut 2  Sleeve B 1 2  1 8  1 3 Filter Element 1 9 W asher 1 4 ?[...]

  • Page 21

    Page 21 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. P ARTS LIST/DIAGRAM - MUFFLER Part Description Q’ty Part Description Q’ty 1  5 5  1 2 Exhaust Pipe Gasket 1 6  4 3 Exhaust Pipe 1     1[...]

  • Page 22

    Page 22 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. P ARTS LIST/DIAGRAM - RECOIL ST ARTER Part Description Q’ty Part Description Q’ty 1 Engine Switch 1 1 1 Ratchet Spring 2 2 Wire Grommet 1 12 Ratchet 2 3  1 13 Friction Spring 1 4  1 14 Set Screw 1 5 ?[...]

  • Page 23

    Page 23 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. P ARTS LIST/DIAGRAM - REGULA TING CONTROL SYSTEM IMPORT ANT When ordering parts from the above Parts List, make sure to specify the following: The MODEL NUMBER (either 9 9856 or 96154) of the Engine for which you are ordering. The P ART NUMBER listed to the left of the p[...]

  • Page 24

    Page 24 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. P ARTS LIST/DIAGRAM - FL YWHEEL Part Description Q’ty Part Description Q’ty 1  1 3 Flywheel Fan 1 2 Starting Flange 1 4 Flywheel 1 IMPORT ANT When ordering parts from the above Parts List, make sure to specify the following: The[...]

  • Page 25

    Page 25 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. P ARTS LIST/DIAGRAM - IGNITION COIL Part Description Q’ty Part Description Q’ty 1  2 6  1 2  1   1 3 ?[...]

  • Page 26

    Page 26 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. Part Description Q’ty Part Description Q’ty 1 Relay , Start-Up 1 13  1 2  1 14  1 3  1 15 [...]

  • Page 27

     SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. P ARTS LIST/DIAGRAM - ST ARTER & CONTROL BOX Part Description Q’ty Part Description Q’ty 1  1 1 1  1 2 Gasket 1 12  1 3 [...]

  • Page 28

    Page 28 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. EMISSION CONTROL SYSTEM W ARRANTY California and United States Emission Control Defects W arranty Statement  [...]

  • Page 29

    Page 29 SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. PLEASE READ THE FOLLOWING CAREFULL Y           - [...]

  • Page 30

     SKU 9 9856 -96154 For technical questions, please call 1-800-444-3353. LIMITED 90 DA Y W ARRANTY         ?[...]