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Harbor Freight Tools 97855 manual

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Table of contents for the manual

  • Page 1

    HEA VY DUTY AIR P AINT SPRA Y GUN 97855 SET UP AND OPERA TING INSTRUCTIONS Distributed exclusively by Harbor Freight T ools ® . 3491 Mission Oaks Blvd., Camarillo, CA 9301 1 Visit our website at: http://www .harborfreight.com Read this material before using this product. Failure to do so can result in serious injury . SA VE THIS MANUAL. Copyright [...]

  • Page 2

    SKU 97855 For technical questions, please call 1-800-444-3353. Page 2 CONTENTS SAFETY ALERT SYMBOL AND SIGNAL WORDS ............................. 3 IMPORT ANT SAFETY INSTRUCTIONS .......................... 3 GENERAL ........................................... 3 WORK AREA ...................................... 3 PERSONAL SAFETY .....................[...]

  • Page 3

    SKU 97855 For technical questions, please call 1-800-444-3353. Page 3 SA VE THIS MANUAL Keep this manual for the safety warn- ings and precautions, assembly , operat- ing, inspection, maintenance and cleaning procedures. Write the product’ s serial number in the back of the manual near the assembly diagram (or month and year of purchase if produc[...]

  • Page 4

    SKU 97855 For technical questions, please call 1-800-444-3353. Page 4 b. Do not operate the tool in explo- sive atmospheres, such as in the presence of ammable liquids, gases, or dust. The tool is able to create sparks resulting in the ignition of the dust or fumes. c. Keep bystanders, children, and visitors away while operating the tool. Distra[...]

  • Page 5

    SKU 97855 For technical questions, please call 1-800-444-3353. Page 5 g. Use only accessories that are identied by the manufacturer for the specic tool model. Use of an accessory not intended for use with the specic tool model, increases the risk of injury to persons. Service a. T ool service must be performed only by qualied repair per[...]

  • Page 6

    SKU 97855 For technical questions, please call 1-800-444-3353. Page 6 Specic Safety Instructions 1. The warnings and precautions dis- cussed in this manual cannot cover all possible conditions and situations that may occur . It must be under- stood by the operator that common sense and caution are factors which cannot be built into this product,[...]

  • Page 7

    SKU 97855 For technical questions, please call 1-800-444-3353. Page 7 FUNCTIONAL DESCRIPTION Specications Cup Capacity 1 Quart Operating Air Pressure 60 PSI Maximum Air Pressure 1 15 PSI Air Consumption 10 SCFM @ 60 PSI Air Inlet 1/4" -18 NPS Nozzle Size 0.07" Needle Size 1/8" dia. Draw T ype Siphon Feed Spray Pattern Horizontal, [...]

  • Page 8

    SKU 97855 For technical questions, please call 1-800-444-3353. Page 8 1. Fig. 2 Incorporate a shut-off valve, regula- tor with pressure gauge, and lter for best service, as shown in the diagram above. An in-line shutoff valve is an important safety device because it controls the air supply even if the air hose is ruptured. 2. Attach an air hose [...]

  • Page 9

    SKU 97855 For technical questions, please call 1-800-444-3353. Page 9 OPERA TING INSTRUCTIONS Read the ENTIRE IMPORT ANT SAFETY INFORMA TION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Inspect tool before use, looking for damaged, loose, and missing parts. If any problem[...]

  • Page 10

    SKU 97855 For technical questions, please call 1-800-444-3353. Page 10 General Operating Instructions 1. Start the compressor , allowing it to come up to the proper pressure for the tool. 2. Wipe off any lubricant that may have been applied from prior use. The Spray Gun can now be tested. 3. Fill the Cup (31) with the appropriate amount of paint (u[...]

  • Page 11

    SKU 97855 For technical questions, please call 1-800-444-3353. Page 1 1 PREP ARA TION Note: Proper paint/material mixture helps to ensure less problems. Be sure to follow the manufacturer ’ s directions. General tips for Preparation: 1. Mix and thin the paint/materials thoroughly according to the manufac- turer ’ s directions. 2. Carefully stra[...]

  • Page 12

    SKU 97855 For technical questions, please call 1-800-444-3353. Page 12 Pattern Adjustment W arning!! Never exceed the Maxi- mum Inlet PSI of 1 15 PSI. 1. If you need to reduce the air pressure for specic areas, adjust the pressure regulator of the air compressor . 2. T o set the pattern size specic to the job, use the Pattern Control Knob (10[...]

  • Page 13

    SKU 97855 For technical questions, please call 1-800-444-3353. Page 13 USER-MAINTENANCE INSTRUCTIONS Procedures not specically explained in this manual must be performed only by a qualied technician. TO PREVENT SERIOUS INJUR Y FROM ACCIDENT AL OPERA TION: T urn off the tool, detach the air supply , safely discharge any residual air pressure i[...]

  • Page 14

    SKU 97855 For technical questions, please call 1-800-444-3353. Page 14 7. Disposal: After cleaning your Spray Gun, properly dispose of your clean- ing solutions according to the solution manufacturer ’ s direction and local hazardous waste standards. Note: These procedures are in addition to the regular checks and maintenance explained as part of[...]

  • Page 15

    SKU 97855 For technical questions, please call 1-800-444-3353. Page 15 T roubleshooting (continued) Problem Cause Solution Sputtering Spray 1. Low material level 2. Cup tipped too far 3. Clogged Air V ent 4. Loose uid inlet connections 5. Dry or loose uid needle Packing Nut 6. Loose/damaged uid tip/seat 1. Rell 2. Hold upright 3. Clean [...]

  • Page 16

    SKU 97855 For technical questions, please call 1-800-444-3353. Page 16 PLEASE READ THE FOLLOWING CAREFULL Y THE MANUF ACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE P ARTS LIST AND ASSEMBL Y DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONL Y . NEITHER THE MANUF ACTURER OR DISTRIBUTOR MAKES ANY REPRESENT A TION OR W ARRANTY OF ANY KIND TO THE BUYER THA T[...]

  • Page 17

    SKU 97855 For technical questions, please call 1-800-444-3353. Page 17 P ARTS LIST Part Description Qty 1 Air Cap 1 2 Lock Ring 1 3 Brass Ring 1 4 Fluid Nozzle 1 5 T rigger Bolt 1 6 Gasket 1 7 Trigger 1 8 Gun Body 1 9 Pattern V alve Seat 1 10 Pattern Control Knob 1 11 Pattern Needle 1 12 Gasket 1 13 O-Ring 1 14 Needle Spring 1 15 Needle Holder 1 16[...]

  • Page 18

    SKU 97855 For technical questions, please call 1-800-444-3353. Page 18 ASSEMBL Y DIAGRAM Record Product’ s Serial Number Here: Note: If product has no serial number , record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only , and are not avail- able individually as replacement parts.[...]

  • Page 19

    SKU 97855 For technical questions, please call 1-800-444-3353. Page 19 90 Day W arranty Harbor Freight T ools Co. makes every ef fort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the da[...]