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Harbor Freight Tools 98135 manual

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Table of contents for the manual

  • Page 1

    ® FUEL TRANSFER PUMP 12VDC 98135 SET UP AND OPERA TING INSTRUCTIONS Distributed exclusively by Harbor Freight T ools ® . 3491 Mission Oaks Blvd., Camarillo, CA 9301 1 Visit our website at: http://www .harborfreight.com Read this material before using this product. Failure to do so can result in serious injury . SA VE THIS MANUAL. Copyright © 200[...]

  • Page 2

    Page 2 SKU 98135 For technical questions, please call 1-800-444-3353. SA VE THIS MANUAL Keep this manual for the safety warn- ings and precautions, assembly , operat- ing, inspection, maintenance and cleaning procedures. Write the product’ s serial number in the back of the manual near the assembly diagram (or month and year of purchase if produc[...]

  • Page 3

    Page 3 SKU 98135 For technical questions, please call 1-800-444-3353. Use safety equipment. Wear ANSI- 5. approved safety gog gles, a dust mask/respirator (for fumes), and non- skid safety shoes during installation. General/Operation Safety DO NOT SMOKE 1. while using this Fuel T ransfer Pump. DO NOT use this pump near pilot lights, open ?[...]

  • Page 4

    Page 4 SKU 98135 For technical questions, please call 1-800-444-3353. product, but must be supplied by the operator . Maintenance Safety Have your equipment serviced by 1. a qualied repair person using only identical replacement parts. This will ensure that the safety of the equipment is maintained. Maintain labels and nameplates on 2. the pump.[...]

  • Page 5

    Page 5 SKU 98135 For technical questions, please call 1-800-444-3353. INITIAL SET UP INSTRUCTIONS Read the ENTIRE IMPORT ANT SAFETY INFORMA TION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. TO PREVENT SERIOUS INJUR Y FROM ACCIDENT AL OPERA TION: T urn the Power Switch of [...]

  • Page 6

    Page 6 SKU 98135 For technical questions, please call 1-800-444-3353. system pressure. DO NOT install additional check valves or foot valves during installation without proper relief valves built into them. Systems should be set up requiring a 4. minimum amount of suction lift. The maximum vertical distance from the surface of the fuel inside the t[...]

  • Page 7

    Page 7 SKU 98135 For technical questions, please call 1-800-444-3353. Strip 6” of the outer insulation cover- 3. ing the Cable (60) being careful not to damage the wire insulation. Pass the stripped end of the Cable 4. (60) through the Cable Connector (53) until 2” of the unstripped wire is within the Motor Casing Assembly (6). Strip 1/2” of [...]

  • Page 8

    Page 8 SKU 98135 For technical questions, please call 1-800-444-3353. OPERA TION This Fuel T ransfer Pump must be set up according to all “Installation and Connection” information on pages 6 thru 8 of this manual. T o reduce build up of static electricity and possible re and/or explosion, do not wear synthetic bers while using this Fuel T[...]

  • Page 9

    Page 9 SKU 98135 For technical questions, please call 1-800-444-3353. MAINTENANCE AND SER VICING Procedures not specically explained in this manual must be performed only by a qualied technician. TO PREVENT SERIOUS INJUR Y FROM ACCIDENT AL OPERA TION: T urn OFF the power to the Fuel T ransfer Pump before any inspection or maintenance is perfo[...]

  • Page 10

    Page 10 SKU 98135 For technical questions, please call 1-800-444-3353. T roubleshooting Problem Possible Causes Likely Solutions Pump will not prime Suction Pipe (58) leak. 1. Bypass V alve (28) open. 2. V anes (33) sticking. 3. Inlet Gasket (26) leakage. 4. Excessive Rotor (34) or V ane 5. (33) wear . Motor not operating. 6. Motor is running backw[...]

  • Page 11

    Page 1 1 SKU 98135 For technical questions, please call 1-800-444-3353. T roubleshooting Problem Possible Causes Likely Solutions Motor Stalls Bypass V alve (28) sticking 1. Low voltage. 2. Excessive Rotor (34) or V ane 3. (33) wear . Remove and inspect Bypass V alve (28). 1. Check incoming line voltage. 2. Inspect Rotor (34) and V anes (33) for 3.[...]

  • Page 12

    Page 12 SKU 98135 For technical questions, please call 1-800-444-3353. P ARTS LIST Part Description Q’ty 1 Pump Housing 1 2 Ball Bearing 2 3 Armature Assembly 1 4 Motor Frame/Magnet Assembly 1 5 1/4-20 X 5” Thru-Bolt 2 6 Motor Casting Assembly 1 7 Switch Plate with Bushing 1 8 Thermal Protector 1 9 Brush Holder Assembly 2 10 Negative Brush Asse[...]

  • Page 13

    Page 13 SKU 98135 For technical questions, please call 1-800-444-3353. ASSEMBL Y DIAGRAM Record Product’ s Serial Number Here: Note: If product has no serial number , record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only , and are not avail- able individually as replacement parts.[...]

  • Page 14

    Page 14 SKU 98135 For technical questions, please call 1-800-444-3353. LIMITED 1 YEAR / 90 DA Y W ARRANTY Harbor Freight T ools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for a period of one year from date of purchase that the tank is free of defects in [...]