Harley-Davidson 74298 manual

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Table of contents for the manual

  • Page 1

    Owner’ s Manual with Assemb ly Instructions Please read this manual and sa ve it with y our original sales receipt. For Model 74298 T ools needed for assemb ly: Phillips Screwdriv er , Hammer and Saf ety Scissors (not included). Use only with two P o wer Wheels ® 6 V olt Batteries with A-Style Connectors and Built-in Thermal Fuses, and a P ower [...]

  • Page 2

    2 T ab le of Contents Impor tant Information A Impor tant Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 B W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 3

    W ARNING • Children can be har med b y small par ts, sharp edges and shar p points in the vehicle’ s unassembled state , or b y electrical items. Care should be taken in unpac king and assembly of the v ehicle. Children should not handle par ts, including the batteries, or help in assemb ly of the v ehicle. • K eep small par ts and plastic ba[...]

  • Page 4

    Steering Bushing - 2 Steering Stop Wheel Axle - 2 Pa r t s C Wheel - 2 • If you e xperience a problem with this product, or are missing a par t, please call us at 1-800-348-0751, rather than retur n this product to the store. • Please identify all par ts before assemb ly and sav e all pac kaging material until assembly is complete to ensure tha[...]

  • Page 5

    Exhaust Pipe Set 5 Pa r t s Saddlebag - 2 Soundbo x Fork Co ver Batter y Retainer Gas T ank Seat F ront F ork Headlight - F ront Half Headlight - Rear Half Right - Outer Half Left - Outer Half Right - Inner Half Left - Inner Half[...]

  • Page 6

    6 V olt Batter y - 2 He x Bushing - 4 Handgrips - 2 Round Bushing - 2 Not Shown: Label Sheet - 2 Bubb le Cap Emblem 12-V olt Charger WARNING PREVENT FIRE • Do not bypass a Power W heel • Use only a Red Power W heels • Never modify the electrical OR OPERATE Pa r t s Shock Set - 2 (Inner Half) (Outer Half) Handlebar Set Left Right All Shown Act[...]

  • Page 7

    TM P ar ts Diagram D 7 1. V ehicle F rame 2. V ehicle Body 3. Seat 4. Wheel - 2 5. Gas T ank 6. Left F ootboard 7. Exhaust - Inner Half - 2 8. Exhaust - Outer Half - 2 (Left Shown) 9. 6 V olt Batter y - 2 10. Axle Bushing - 2 11. He x Bushing - 4 12. Wheel Axle - 2 13. Saddlebag - 2 14. Steering Bushing - 2 15 Headlight - F ront Half 16. Headlight [...]

  • Page 8

    Battery Charging E Important Notes • Y our new batteries m ust be charged f or at least 18 hours bef ore you use them in y our vehicle for the first time. • We recommend that y ou star t charging your batteries bef ore beginning assembly of y our new v ehicle. • The batteries must be upr ight while charging. • The charger is not a toy . •[...]

  • Page 9

    Battery Charging 9 WARNING PREVENT FIRE • Do not bypass a Power Wheel • Use only a Red Power Wheels • Never modify the electrical OR OPERATE WARNING PREVENT FIRE • Do not bypass a Power Wheel • Use only a Red Power Wheels • Never modify the electrical OR OPERATE 1 • Align the ribs on the top of one of the batter y connectors with the [...]

  • Page 10

    TM Assembly TM TM 10 1 2 • Pull fir mly to separate the two b lack motor harness connectors near the rear of the v ehicle frame. • P osition the v ehicle body on top of the vehicle fr ame. • Fit each motor har ness connector up through the rectangular opening in the v ehicle body , one at a time. • Fit the two halv es of the high speed hook[...]

  • Page 11

    11 Assembly • Separate the e xhaust set pieces. Note the R (r ight side) and L (left side) markings on the inside of each piece. • Fit the inner half of the right exhaust pipe (R) ov er the stabilizer wheel on the right side of the v ehicle. Make sure the peg on the inner e xhaust pipe fits into the hole in the v ehicle body . T M 6 T M 8 V ehi[...]

  • Page 12

    Assembly • Slide an axle bushing (flat side first) on a wheel axle . 13 Axle Bushing Flat Side Wheel Axle Wheel He x Bushing He x Bushing 11 • Fit two he x bushings into the center hole in a wheel. 12 Wheel Guide Guide Guide Guide • Before applying labels to the wheels , wipe each wheel with a clean, dr y cloth to make sure it is free of dirt[...]

  • Page 13

    TM Assembly Steering Bushing Steering Bushing V ehicle F rame Neck • P osition the v ehicle frame so that the front f aces you. • Fit a steering bushing on the neck of the v ehicle frame . • Fit the other steering bushing under the neck. • Inser t two screws through the side of each steering bushing and into the nec k. • Tighten all four [...]

  • Page 14

    14 Assembly .354 (Small Diameter) Retainer F ork Axle • Place a .354 (small diameter) retainer on a flat surface , inside up . • Fit the end of the fork axle into the retainer . • T ap the opposite end of the fork axle with a hammer to secure the retainer on the axle. Pull on the retainer to make sure it is securely assemb led. 20 T M Steerin[...]

  • Page 15

    Assembly T M 24 • Slide the right and left handlebars through the holes in the front f ork. • Align the screw holes in each handlebar with the scre w holes in the f ace of the front f ork. • Inser t a screw through the front f ork and into the lower hole in each handlebar . Tighten the screws with a Phillips screwdriv er . Do not ov er-tighte[...]

  • Page 16

    • Being careful to keep the shoc ks correctly positioned, align the hole in a shock with the hole in the handlebar . Slide the remaining wheel axle with .437 retainer (assembled in step 10) through one shoc k. Helpful Hint: If the hole in the shock and handlebar do not align, the front f ender is not properly seated on the front f ork. Reposition[...]

  • Page 17

    Assembly 17 • Loosen the screw in the sound bo x’ s batter y compar tment door using a Phillips screwdriver and open the batter y compar tment. • Inser t three, size “AA” (LR6) alkaline batter ies in the sound bo x as indicated in the batter y compar tment. • Close the batter y compar tment door and tighten the screw using a Phillips sc[...]

  • Page 18

    TM Note! Y ou may w ant to install the P ower Wheels ® 6 v olt batteries before assemb ling the seat . Please see “Batter y Installation” on page 21 for detailed instructions. • Fit the tab on the front of the seat into the slot near the gas tank. • Push down firmly near the back of the seat to snap it to the v ehicle. Helpful Hint! Y ou w[...]

  • Page 19

    Proper label application will help to keep the labels looking their best! When applying labels, k eep the follo wing guidelines in mind: • W ash your hands bef ore applying the labels. • Before applying the labels , wipe the surf ace of the vehicle with a clean, dry cloth to remov e any dust or oils . • Place the labels exactly as sho wn in t[...]

  • Page 20

    ® ® ® ® ® LIMITED EDITION TM Label Decoration 5 ® ® ® TM ® LIMITED EDITION 4 20 Left Side Right Side 12 31 32 31 12 31 21 20 29 29 17 12 31 12 28 27 16 24 10 15 24 31 20 21 29 29 17 Bubb le Cap Emblem* *Bubb le cap emblem f ound in bag with Owner’ s Manual. Chrome 33 Chrome 33 Chrome Chrome[...]

  • Page 21

    21 T M Important Note: Use only P ower Wheels ® 6 volt batteries with A-style connectors and built-in thermal fuses. P ower Wheels ® 6 v olt batteries with external thermal fuses will not fit in the battery compar tment of this vehicle. Use of any other batteries or fuses will damage your v ehicle. Make sure that you charge the batteries f or at [...]

  • Page 22

    If a battery leak develops, av oid contact with the leaking acid and place the damaged batter y in a plastic bag. See inf or mation below f or proper disposal. If acid comes in contact with skin or ey es, flush with cool water f or at least 15 minutes and call a ph ysician. If acid is internally ingested , giv e water , milk of magnesia or egg whit[...]

  • Page 23

    10° Incline should never be more than 10 o 6. Do not operate this v ehicle with more than one rider , seated on the seating area. A child who is not sitting on the seat or who is standing on the v ehicle could fall off , cause a tip-ov er or bloc k the driver’ s view . A child could be seriously injured. 7. Alwa ys wear shoes or sneak ers when o[...]

  • Page 24

    • Press the DRIVE and LO W SPEED buttons on the console. • Press the foot pedal. The vehicle will drive f orward at a maximum of 2 1 / 2 mph. • Help your child practice steering to learn how f ar and how quic kly to tur n the handlebar when driving forw ard in low speed. • Y our v ehicle has a patented, electronic braking system that automa[...]

  • Page 25

    25 Adv anced Use - High Speed Drive • Remov e the vehicle seat to access the high speed hook-up . • Plug the two high speed hook-up connectors together . Make sure the tw o connectors are completely joined. • Re-assemble the v ehicle seat. • T o prev ent operation of the v ehicle in high-speed, simply disconnect the high speed hook-up conne[...]

  • Page 26

    Problem Possible Cause Solution V ehicle does not run Undercharged batteries Charge the batteries. New batteries should hav e been charged for at least 18 hours bef ore using the v ehicle for the first time. After first-time use, recharge the batteries for at least 14 hours after each use. Never charge the batteries longer than 30 hours. Check all [...]

  • Page 27

    T ripped ther mal fuse Each P ower Wheels ® 6 volt battery has a built-in thermal fuse. A ther mal fuse may "trip" and shut down operation of the vehicle if the v ehicle is ov erloaded or the dr iving conditions too sev ere. The fuse will automatically reset itself after approximately 25 seconds , allowing the v ehicle to resume normal o[...]

  • Page 28

    V ehicle runs sluggishly (cont.) Batteries need charging After approximately 3 hours of constant use , the batteries need charging. Batteries are old and will not accept Even with proper care , a rechargeable battery does not accept full charge last f orev er . Av erage battery life is 1 to 3 years depending on vehicle use and use conditions . Repl[...]

  • Page 29

    W e are continuall y expanding our A uthorized Service Center Network. Please chec k this listing for the A uthorized Service Center nearest you. If there is not one in your area, please call P ower Wheels ® Consumer Affairs at 1-800-348-0751. ALAB AMA BIRMINGHAM - F rigid Appliance Center, 1861 Centerpoint Rd., 35215, (205) 853-3952 BIRMINGHAM - [...]

  • Page 30

    30 IO W A BETTENDORF - K & K T r ue V alue Hardware, 1818 Gr ant Street, 52722, (319) 359-4473 CED AR RAPIDS - Stalker Electric Inc., 110 3rd Av e. SW , 52404, (319) 364-5646 COUNCIL BLUFFS - Millard T elevision Inc., 1840 Madison A venue, 51501, (712) 322-9552 DES MOINES - Quality Appliance Repair Center , 1417 Walnut Street, 50309, (515) 288-[...]

  • Page 31

    31 JA CKSONVILLE - Discount Sales & Service, 468-B Western Blvd., 28546, (910) 455-6700 NORTH WILKESBOR O - Appalachian Ser v Center, 609 Elkin Hwy 268 East, 28659, (336) 667-5103 RALEIGH - Authorized Appliance Service Center , 800 Nor th P erson Street, 27604, (919) 834-3476 ST A TESVILLE - First Flight Bicycles, 216 S . Center St., 28677, (70[...]

  • Page 32

    Printed in the U.S.A. 74298a-0920 ©1999 H-D , Har ley-Davidson engine sound ™ are trademarks of Har ley-Davidson ® . All Rights Reser ved. Manuf actured by Fisher-Price under license from Har ley-Davidson Motor Company . Fisher-Price, Inc., a subsidiar y of Mattel, Inc., East Aurora, New Y or k 14052 U.S .A. ©1999 Mattel, Inc. All Rights Reser[...]