English dropdown-ico

Harman Stove Company XL manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Harman Stove Company XL, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Harman Stove Company XL one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Harman Stove Company XL. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Harman Stove Company XL should contain:
- informations concerning technical data of Harman Stove Company XL
- name of the manufacturer and a year of construction of the Harman Stove Company XL item
- rules of operation, control and maintenance of the Harman Stove Company XL item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Harman Stove Company XL alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Harman Stove Company XL, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Harman Stove Company service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Harman Stove Company XL.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Harman Stove Company XL item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    ShadowLight XL Direct V ent Gas Fireplace Insert Owners Manual W ARN ING : If th e info rmat ion in this manua l is not follo wed exactly , a fire or explosion may result causing property damage, personal injury or loss of life. Installation and service must be performed by a qualified installer , service agency , or the gas supplier . Do not sto[...]

  • Page 2

    Manufactured by: Harman Stove Co. 352 Mountain House Road Halifax, P A 17032 W ARNING: If the information in this manual is not followed exactly , a fire or explosion may result causing property damage, personal injury or loss of life. Installation and service must be performed by a qualified installer , service agency , or the gas sup- plier . D[...]

  • Page 3

    INTRODUCTION ........................................................... 4 SPECIFICA TIONS ......................................................... 5 OPERA TION ................................................................... 8 How to Light the Fire ................................................ 9 How to T urn Off the Fire ...................[...]

  • Page 4

    The installation of the ShadowLight XL Fireplace Insert must con form with local codes, or in the absence of local co des , w ith Na ti ona l F uel Gas Co de, A NSI Z2 33. 1 ( NF P A 54). Installer l'appareil selon les codes ou règlements locaux, ou, en l'absence de tels règlements, selon les Codes d'installation CAN/CGA-B149. The [...]

  • Page 5

    Specifications 40” 30” Front View Minimum Opening Size: 29” Inlet Outlet T op View Side View Front View 14” 13” 5[...]

  • Page 6

    Specifications Hi-Low Knob On-Off-Pilot Knob Igniter Blower Speed Switch On-Off- Thermostat Switch Pilot Glass Door Latch Handle Leveling Bolt Leveling Bolt Burner Plate Burner Lighting Instructions Safety Label Face Bolt Face Bolt 6[...]

  • Page 7

    Specifications Leveling Bolt V ent Air Intake On-Off Therm ostat Switch On-Off Therm ostat Switch Connector RA TINGS NA TURAL PROP ANE Input Rating (Btu/hr)(0-2,000 ft)(0-610m) 35,000 BTU 35,000 BTU Input Rating(Btu/hr)(2000-4500ft)(610-1375m) 34,000 BTU 34,500 BTU Min. Input Rating (Btu/hr) 21,600 BTU 20,900 BTU Orifices (DMS)(0-2000 ft)(0-610m)[...]

  • Page 8

    Operation PILOT Door Handles W arning Doors Are Hot While In Operation. Wear Gloves and Only T ouch Doors On The Handles. Lift bottom grill with index finger and fold down to access controls ON-OFF/ THERMOST A T Switch UP - ON MIDDLE - OFF DOWN - THERMOST A T ON OFF THERMOST A T Pilot Location Shown Above ● Pull lighting instruction plate out to[...]

  • Page 9

    Operation Operation HOW TO LIGHT THE FIRE 1. STOP! Read the safety information on the front cover . 2. If using the optional thermostat, set thermostat to the lowest setting. 3. T urn off electric power to the appliance. 4. T urn the ON-OFF/THERMOST A T switch to the OFF position. 5. Push in the gas control knob slightly and turn it clockwise to ?[...]

  • Page 10

    Operation 15. Set the High-Low Regulator to desired setting: T urn fully counterclockwise for High and fully clockwise for Low . NOTE: An odor , resulting from the initial heating of new materials in your heater , is not unusual during the first fire, and in most cases will disappear after an hour or two. HOW TO TURN OFF THE FIRE 1. If using opti[...]

  • Page 11

    Installation Only For Qualified Installers Packing List Inside the Insert Box ShadowLight XL Insert Log set Bag of rock wool Owners Manual Restrictor Plates Inside Face Box ShadowLight XL Face Right Door Left Door Hardware Pack 1 1[...]

  • Page 12

    Installation Only For Qualified Installers Installation Due to high temperatures, the ShadowLight XL Fireplace Insert should be located out of traffic and away from furniture and draperies. Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. Y oung children sh[...]

  • Page 13

    Installation Only For Qualified Installers Making The Connection The gas inlet is located on the bottom right side of the fireplace. The inlet fitting is 1/2” male flare fitting designed for 1/2” stainless flex pipe. This fitting can be removed to provide 3/8” female pipe thread. A separate gas shut-off valve and a 1/8” N.P .T . plug[...]

  • Page 14

    Installation Only For Qualified Installers Natural Gas Kit Part No. 1-00-00384 LP Kit Part No. 1-00-00385 Conversion label Pilot Orifice Main Orifice #31 (Nat. Gas) Main Orifice #50 (LP) V alve Conversion Module Conversion Instructions These kits are only for use in the ShadowLight XL Insert. Inside Diameter Note: The higher the orifice number[...]

  • Page 15

    Installation Only For Qualified Installers Door Latches Remove door by pulling latches out as shown and pulling the bottom of the door out from the unit about 3”. Then lift the door slightly up and of f the hooks. Door Hooks 1 Remove air plate by lifting it up about 3 inches and then out of firebox. Be careful not to damage side brick panels Co[...]

  • Page 16

    Installation Only For Qualified Installers Remove three screws to change knob assembly . Install NG knob assembly in place of the LP assembly . Be sure screws are tight. 5 Place conversion sticker (provided in Kit) on the valve. This is to permanently mark the valve that it has been converted to Natural Gas. This label is important in the event th[...]

  • Page 17

    Specifications Door Latches Remove door by pulling latches out as shown and pulling the bottom of the door out from the unit about 3”. Then lift the door slightly up and of f the hooks. Door Hooks 1 Remove air plate by lifting it up about 3 inches and then out of firebox. Be careful not to damage side brick panels Converting to High Altitude 2 [...]

  • Page 18

    Installation Only For Qualified Installers Preliminary steps to prepare for the installation of the ShadowLight XL Fireplace Insert Remove the chimney cap if one exists so that the flue may be cleaned and the venting installed. Rem ove any ex ist ing hear th ac ces sor ies s uch a s gla ss doors, spark screens, andirons, and grates. Clean the chi[...]

  • Page 19

    Installation Only For Qualified Installers Use Only Approved V enting This appliance has been tested and is listed for installation with Simpson Duravent GS and Duraflex AL venting components. The warranty will be voided, and serious fire, health, or other safety hazards may result from any of the following actions: • Installation of any damag[...]

  • Page 20

    Installation Only For Qualified Installers Remove the screw , washer and spacer from the center of the rear brick panel. Using one hand, gen tly push out on the s ide b rick /rel ief door to all ow clearance for removing the rear brick panel. Door Latches Open the glass door by pulling out on the 2 latches located on the bottom of the door frame. [...]

  • Page 21

    Installation Only For Qualified Installers 5 Using a 1/2” deep well socket loosen the nut that was under the exhaust cover plate until it is flush with the end of the threads. Pull the exhaust clamp down from notch in firebox top. Lift the clamp assembly up and disconnect it from the intake / exhaust adapter . Remove exhaust adapter from the t[...]

  • Page 22

    Installation Only For Qualified Installers Connec t the gas pipe to the stove unit. If the pipe adapter was removed from the stove, replace all components back onto the stove in the reverse order from which they were removed. 9 Place log set in firebox. Center the logs right to left and push back against the log stop. The powe r cord come s out t[...]

  • Page 23

    Installation Only For Qualified Installers Install the face doors by hanging them on the hinges. Note: a brass washer goes between the hinges. The finished installation should look like this. Installation Check List 1. V erify unit is assembled for correct gas application. If not, install conversion kit available from Harman Stove Company . 2 Mak[...]

  • Page 24

    Installation Only For Qualified Installers Connecting the Optional Thermostat If the optiona l therm ostat is used, it must be pl ugged into the terminal strip located in the lower left front corner of the heater . When installing a millivolt control system, use only a special low resistance thermostat. DO NOT USE A REGULAR HEA TING THERMOST A T .[...]

  • Page 25

    Maintenance Removing the Glass Door Rem ov e doo r by pul lin g la tc hes out as sh ow n and pul lin g the bottom of the door out from the unit about 3 inches. Then lift the door slightly up and off the hooks. Replacing the Glass and Gasket T h e S h a d o w L i g h t X L u s e s p a r t n o . 3 - 4 4 - 0 0 5 3 9 fiberglass gasket in the front doo[...]

  • Page 26

    Maintenance Air In Air Out The flow of convection air must not be obstructed. Cleaning the Burners T o clean the burners, the face, glass front, and log set must be removed. Remove the burner assembly as described on page 15. With the burner removed, inspect all of the holes to make sure they are unobstructed. Use a small drill or wire to clean an[...]

  • Page 27

    MAGENT A MAGENT A MAGENT A MAGENT A W iring Diagrams High V oltage DIagram Low V oltage DIagram Blower Power Cord Variable Speed Switch Blower Switch External Thermostat/ Remote T erminals 27[...]

  • Page 28

    Shadowlight XL Parts 28 1. Face Assembly 1-00-384200 2. Glass Door Assembly 1-10-384148 3. Glass 3-40-18502900 4. Label Bracket Assy . 1-10-384136 5a. Side Brick Panel 3-40-384319 (1 left, 2 right) 5b. Rear Brick Panel 3-40-384318 6. V alve Assembly 1-10-384329 7. Power Cord 3-20-384328 8. Blower Mount 2-00-384315 9. Rear Cover 2-00-384317 10. Blow[...]

  • Page 29

    Burner Module Parts 29 16. Body Weldment 1-89-384300 17. Flue Access Cover 2-00-384307 18. AIr Plate Assembly 1-10-384307 19. L ow V o l ta ge Ha rn es s 3-20-384329 20. Air Deflector 2-00-38431 1 21. C on t r o l P an e l A s se m bl y 1-10-384130 22. Relief Door Assembly(6parts) 2-00-384322-1 left relief door 2-00-384322-2 right relief door 2-00[...]

  • Page 30

    T rouble Shooting Manifold Pressure 10 inches ( High-Low Regulator turned fully counter-clockwise.) Inlet Pressure 1 1 to 13 inches Manifold Pressure 3.5 inches ( High-Low Regulator turned fully counter-clockwise.) Inlet Pressure 5 to 7 inches Natural Gas Propane Pilot Adjuster Pilot Adjuster If pressures are not according to specification, contact[...]

  • Page 31

    T rouble Shooting Look to see if a spark jumps from the ignitor electrode to the pilot when the ignitor button is pushed. Check igniter wire and connections from piezo ignitor to ignitor ceramic at pilot. Reconnect or replace Igniter wire. Y es No Bad OK OK Bad No Y es T urn on gas valve Is gas turned “on”? Y es OK Purge gas line to stove No Re[...]

  • Page 32

    T rouble Shooting Good Good Check Milivolt output of thermocouple. Should be 10 or more MV . Check inlet pressure Bad Adjust pilot adjustment to achieve proper flame. Replace Thermocouple Bad Replace V alve Pilot does not stay lit Check size of pilot flames Bad Correct inlet pressure Good 32[...]

  • Page 33

    T rouble Shooting Main Burner will not light (with valve in “on” position) Is Pilot lit no Light pilot Y es Check Thermopile voltage at terminals marked TP on valve. Should be approximately 200 mv with switch “on” and approximately 400 mv with switch “off”. too low Replace Thermopile Check switch, wires, and wiring connectors. Correct p[...]

  • Page 34

    Harman Stove Company warrants its products to be free from defects in material or workmanship, in normal use and service, for a period of 6 years from the date of sales invoice and for mechanical and electrical failures, in normal use and service, for a period of 3 years from the date of sales invoice. If defective in material or workmanship, durin[...]