Harman DVC-500 manual

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A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Harman DVC-500, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

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First and foremost, an user manual of Harman DVC-500 should contain:
- informations concerning technical data of Harman DVC-500
- name of the manufacturer and a year of construction of the Harman DVC-500 item
- rules of operation, control and maintenance of the Harman DVC-500 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Harman DVC-500 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Harman DVC-500, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Harman service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Harman DVC-500.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Harman DVC-500 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    R1                   ?[...]

  • Page 2

    2 This appliance is also approved for installation into a shop.        [...]

  • Page 3

    3  W arnings 4 Introduction 5 Assembly 6 Installation 7 Direct V ent Pipe 14 DVC500 Microprocessor Control 15 Operation 17 Maintenance 19 Fuel 23 Wiring Diagram 25 Control and Safety Sensors 26 Parts 27 Specications 30 T roubleshooting 31 Please read this entire manual before you install and use your new room heater . Failure to f[...]

  • Page 4

    4                      [...]

  • Page 5

    5 This remarkable design by Harman features the V erti-ow Direct V ent Stoker System. This unique, high efciency unit uses only outside air for combustion. Micro-processor controls provide for an automatic wide range of heat output from 7,000 to 75,000 BTU . With a big 93 pound hopper capacity , this unit can burn on high approximately 16 hou[...]

  • Page 6

    6 1. Install the hopper latch as shown at left. 2. Install 3 rebricks on the cast iron angle be- hind the grate as shown. 3. Cement in grates as shown below . This may already be done at the factory . 3 Bricks Grate Inserts g. 3 [...]

  • Page 7

    7 4 GLASS RET AINER CLIPS 4 GLASS RET AINER BOL TS GLASS GLASS GASKET DOOR HINGE PINS P A W BOL T   The glass in your Harman stove is a special ceramic glass. • Do not abuse the glass by striking or slamming the door . • Never burn the appliance if the door glass is cracked or broken. • Replace only with[...]

  • Page 8

    8 T ips On Installation Before the positioning of the unit can be decided a few questions should be considered? 1. Can the unit be vented properly and installed safely? 2. W ill exhaust be vented where fumes can build up or be drawn into lower levels of the structure 3. W ill fumes and y ash affect the exterior of the structure or surrounding st[...]

  • Page 9

    9 8. Complete any other exterior ue piping necessary , using 4" pellet venting. 9. Back inside, place the 2 halves of the interior wall trim plate over ue pipe. Using the black pop rivets, fas te n toge the r , the n slid e it agai ns t the wal l and f ast en it to the wall. 10. Replace the side door / rear cover assembly with 6 black sc[...]

  • Page 10

    10 Installation [...]

  • Page 11

    1 1  T o install a DVC 500 in a basement you will need additional DVC vent sections. These sections are made with a 316-grade stainless steel liner and a 20 gauge galvaneeled outer shell. Each joint is sealed with a gasket and is bolted together with 4 bolts. In order to maintain the[...]

  • Page 12

    12 [...]

  • Page 13

    13 [...]

  • Page 14

    14 Exterior T ermination for wall thickness up to 8 inches 1-10-08310 Exterior T ermination for wall thickness up to 16 inches Exterior T ermination for wall thickness up to 12 inches 3-44-06256 1-10-08313 1-10-08314 1-10-08321 1-10-08317 1-10-08315 1-10-08316 1-10-08320 1-10-08319 1-10-08318 1-10-08322 1-10-08323 1-10-08324 1-10-08326 1-10-0831 1 [...]

  • Page 15

    15 Feed Adjuster Sets the maximum feed rate, 1 to 5 T est Runs all motors at full speed for two minutes to check operation. After two minutes the feeder stops and the distribution blower alternates from high to low every four seconds to remind you that you are still in "T est Mode". Distribution Blower speed adjustment range. T emp Dial A[...]

  • Page 16

    16 ESP Contr ol Hopper Lid Latch Ash Door Latch Handle Glass Door Latch Handle Side Panel Latch[...]

  • Page 17

    17   T urn the Feed Adjuster to "T est" mode, (g. 13.) This will cause all motors to run 100% for 2 minutes. The lights on the control panel will be lit for each motor . If you leave it on "test" the blowers will cycle as an audible reminder . ?[...]

  • Page 18

    18 This settin g will pr oduce mediu m heat with the Distribut ion Blower on "low". Fig. 16   In "Stove T emp Mode" the control will regulate the re to match a constant exhaust temperature, based on the #1 thru 7 settings on the inner porti[...]

  • Page 19

    19         [...]

  • Page 20

    20     The small Fines T ray in the side of the stoker should be removed and emptied T o remove the Fines T ray , rst open the door on the left rear of the stove. Next, loosen the thumb screws holding the Fines T ray Cover , g# 20. Next, turn[...]

  • Page 21

    21                      ?[...]

  • Page 22

    22  1. Allow the stove to run out of coal in order to extinguish the re. This saves having to remove the coal from the hopper manually and most importantly , drives the moisture out of the stove that may be present in the coal. 2. Per for m al l th[...]

  • Page 23

    23  Fuel The DVC500 is designed to burn Anthracite Rice Coal, which is approximately 3/8" long and wide by 3/16 thick. Anthracite coal is considered either White Ash or Red Ash. White Ash Coal will have 13 to 14,000 btu's per lb. White ash coal usually has less ash and will burn longer . Red Ash coal is usually about [...]

  • Page 24

    24 The DVC500 grate system is composed of four pieces: the grate holder , (2)-63 hole grate inserts, and grate angle. The grate angle is bolted to the grate holder with (2) 3/8 x 1 1/4 bolts. Before installing the grate holder , 3/8" round gasket must be checked in the groove on the bottom side of the grate holder , as shown in Fig 31. Check t[...]

  • Page 25

    25  It is recommended that End of Season Cleaning and the Annual Service are coordinated to happen at the same time for best results. BLACK BLACK -- 2.5 A. -- 300 W A T TS P ART NO. 3-89-08193 Rev A 120 VOL TS A.C. 60 HZ. HARMAN DIRECT VENT CO AL STOKER( DVC 500 C ) WIRING DIAGRAM BLACK 18[...]

  • Page 26

    26   The ESP (Exhaust Sensing Probe) is a temperature sensing probe located in the exhaust outlet. The ESP works with the Control to perform all burn rate functions as well as high and low limit control.  The Room Sensor is a smal[...]

  • Page 27

     12/1 1   ?[...]

  • Page 28

     12/1 1 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .    ?[...]

  • Page 29

     12/1 1 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer .    ?[...]

  • Page 30

    30  Weight 500 Pounds BTU Output Range 7000 to 75,000 Heating Capacity 2200 Square Feet Fuel Anthracite Rice Coal Hopper Capacity 93 Pounds Distribution Blower Size 135 cfm Flue 4" Harman DVC V ent W attage 295 W atts Control ESP with Micro-processor Width 25 3 / 4 " Height 40 3 / 4 " Depth 29&q[...]

  • Page 31

    31  DVC 500-C Firebox Static Pr essure Safety Protocol The DVC-500 operates with a negative pressure rebox as a safety feature. The control continuously adjusts the draft motor speed to maintain a safe rebox negative static. NOTE : Observe the intensity of the Draft Motor light[...]

  • Page 32

    32 Cau se s A nd /Or Re aso ns For (2 -bl in k) Shu td own : The DVC-500 operates with a negative pressure rebox as a safety feature. Any loss of this negative pressure will start the safety protocol, ( A two blink status warning ) The following list of potential reasons for warnings is in order of most likely to least likely to occur: 1. Openin[...]

  • Page 33

    33 4021-645C 12-29-10 Page 1 of 2 Hearth & Home T echnologies Inc. LIMITED LIFETIME W ARRANTY Hearth & Home T echnologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer . W ARRANTY COVERAGE: HHT w[...]

  • Page 34

    34 4021-645C 12-29-10 Page 2 of 2 W ARRANTY CONDITIONS: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor . A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while the HHT appliance remains at the site of original installation. •[...]

  • Page 35

    35  Date Of Service Performed By Description Of Service[...]

  • Page 36

    Proudly P rinted On 100% Recycled P aper[...]