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Havis-Shields KK-K9-D22-K manual

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Table of contents for the manual

  • Page 1

    KK-K9-D22-K_INST_9-07 INSTALLATION INSTRUCTIONS KK-K9-D22-K K-9 TRANSPORTATION KIT 2005-2008 DODGE MAGNUM TOOLS REQUIRED: Power Drill Drill Bit Set Standard Wrench Set Standard & Metric Socket Set Ratcheting Wrench Screwdriver Set (Cordless powered) Wire cutters Wire Strippers Crimping tool Caulking gun HARDWARE: QTY: DESCRIPTION: USED FOR: PAR[...]

  • Page 2

    KK-K9-D22-K_INST_9-07 # Description 1. Front Cage 2. Rear Cage 3. Floor 4. Ceiling 5. D.S Front Cage. Upper Lexan Filler 6. P.S. Front Cage Upper Lexan Filler 7. D.S. Front Cage Lower Aluminum Filler 8. P.S. Front Cage Lower Aluminum Filler 9. D.S. Step Sill Aluminum Filler 10. P.S. Step Sill Aluminum Fillers 11. D.S. Rear Cage Lower Aluminum Fille[...]

  • Page 3

    KK-K9-D22-K_INST_9-07 # Description 1. Front Cage 2. Rear Cage 3. Floor 4. Ceiling 5. D.S Front Cage. Upper Lexan Filler 6. P.S. Front Cage Upper Lexan Filler 7. D.S. Front Cage Lower Aluminum Filler 8. P.S. Front Cage Lower Aluminum Filler 9. D.S. Step Sill Aluminum Filler 10. P.S. Step Sill Aluminum Fillers 11. D.S. Rear Cage Lower Aluminum Fille[...]

  • Page 4

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  • Page 5

    KK-K9-D22-K_INST_9-07 Always !  Read all instructions before installing any Havis-Shields Equipment Corp products.  Check for obstructions (Wire, brake lines, fuel tank, etc.) before drilling any holes!  Use hardware provided with install kit TIPS FOR INSTALLATION: • Cordless drill with Phillips screw bit is reco mmended to help speed up[...]

  • Page 6

    KK-K9-D22-K_INST_9-07 • Place floor in vehicle and bu tt up to rear-mounting foot. 2. Mount Rear Cage: • Place rear cage on top of floor. • Attach rear-mounting foot to aluminum floor and rear cage using ¼-20 x ¾” Stainless carriage bolts and serrated nuts. • Attach aluminum floor to rear cage using ¼-20 x ½” Stainle ss carriage bo [...]

  • Page 7

    KK-K9-D22-K_INST_9-07 5. Mount Aluminum Step sills • Center floor inside vehicle. • Front edge of floor will line up with front edge of step sill. Top of Step sill will mold to curve of trim. • Pre-drill and attach using #10 x ½” Stainless sheet metal screws. 6. Front and Rear Mounting Brackets. • Lower “B” pillar trim will need to b[...]

  • Page 8

    KK-K9-D22-K_INST_9-07 7. Rear Lower Fillers • Position and attach to rear cage using #10 x ¾” Stainless sheet metal screws. • Filler lines up with bend on rear cage, • Attach to step trim using #10 x ¾” Stainless sheet metal screws. Note: apply pressure to filler panels while insta lling, in order to get a clean tight fit. 8. Rear Upper[...]

  • Page 9

    KK-K9-D22-K_INST_9-07 10. Mount door panels: • Center so edges do not hang over. • Attach top lip of door panel to vehicles door using #10 x ¾” Stainless flat head screws. Be sure to use a 5/32” pilot and wax screw. • Proceed to mount remainder of door panel. • Starting at the top and working your way down, pre-drill w/ 5/32” drill b[...]

  • Page 10

    KK-K9-D22-K_INST_9-07 11. Mount window guards: Note: window guards have holes around perimeter for permanent mounting. These holes are not used with hinge kit. They also come flat in shipping. The guard must be pre-bent (outward) so it fits the contour of the vehicles window frame. Do not use holes on side of window guard to mount with the hinge ap[...]

  • Page 11

    KK-K9-D22-K_INST_9-07 13. Front Lower Aluminum Fillers: • Attach as shown using (3) ¼-20 x ¾” carriage bolts and serrated nuts. • Close door to position, then tighten. 14. Front Upper Lexan Fillers: • Close door to position. • Drill ¼” holes through lexan and cage. • Attach using (3) ¼-20 x ¾” carriage bolts and serrated nuts. [...]