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Table of contents for the manual
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Page 1
Harrier 41 CODES 410E 412E 413E (Electric Start) V ariable Speed OWNER'S HANDBOOK (Auto Drive) V ariable Speed (Push) (English V ersion) CODE SERIAL NO. HANDBOOK: 1 1 1-1148 (Rev .C.) 410E 280000001 412E 280000001 413E 280000001 Issue : 19.05.08[...]
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Page 2
Main Features 1.2 4 5 6 7 8 9 10 11 12 13 1 2 14 18 17 15 16 1C41 1A02 BRIGGS & STRATT ON H A R R I E R 41 3 Code 410 412 413 Engine Briggs & Stratton Briggs & Stratton Briggs & Stratton Engine type Series 650 Series 650 Series 650 Cutterbar speed 2750 rpm 2750 rpm 2750 rpm Fuel type Unleaded petrol Unleaded petrol Unleaded petrol F[...]
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Page 3
1st Y ear (12 months) W e certify that this service has been carried out by an Authorised Hayter Service Dealer Date: 1st Y ear (12 months) Owner’s Name: Serial Number: Date: 2nd Y ear (24 months) W e certify that this service has been carried out by an Authorised Hayter Service Dealer Date: Owner’s Name: Serial Number: Date: Note for dealer : [...]
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Page 4
[...]
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Page 5
1.5 1.23 - 1.30 Mower Maintenance 1.23 - Engine 1.23 - Thr ottle Cable Adjustment 1.23 - Carbur ettor Adjustments 1.24 - Oil Service 1.24 - Air Cleaner Service 1.25 - Spark Plug Service 1.25 - Keeping Engine Clean 1.25 - Grassbag 1.26 - Deck Housing 1.26 - Securing Nuts and Bolts 1.26 - Clutch Cable Adjustment 1.27 - Lubrication 1.27 - Cutterblade [...]
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Page 6
Thank you for purchasing a Hayter mower . The following pages are designed to help you gain safe and efficient service from your machine. IMPOR T ANT : This ‘Owners Handbook’ should be regarded as part of the mower as it gives essential information regarding mower safety , operation, maintenance and specifications. Read and understand this hand[...]
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Page 7
LIMITED WARRANTY Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase. The manufacturer of major proprietry components ie. engines, gearbox / transaxle (where applicable) furnish their own warran[...]
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Page 8
1.8 SAFETY PRECAUTIONS This safety alert symbol indicates important safety messages. When you see this symbol be alert to the possibility of injury . Carefully read the following and inform others. Y our mower is perfectly safe if used correctly . Failure to observe the following precautions may r esult in serious injury . Before using the mower re[...]
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Page 9
1.9 PRECAUTIONS SAFETY - Always use fresh fuel. Stale fuel can block the carburettor and cause leakage. - Replace fuel tank and oil tank caps securely . A damaged cutterblade or loose fixing bolt are major hazards. Before use, always visually inspect the cutting mechanism to ensure that it is in good condition. A damaged cutterblade must be replace[...]
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Page 10
1.10 Do not tilt the mower when starting the engine. Do not put hands or feet near or under rotating parts. Never pick up or carry the mower while the engine is running. Never lift the rear deflector while the engine is running. Never touch the exhaust/exhaust guard or cooling fins when the engine is hot. Stop the engine and disconnect the spark pl[...]
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Page 11
1.11 SAFETY PRECAUTIONS Allow the engine to cool before storing in any enclosure. T o reduce the fire hazard, keep the engine and the surrounding deck area free of grass, leaves, or excessive grease. Check the rear deflector and grassbag frequently for wear or deterioration. Replace worn or damaged parts for safety . If the fuel tank has to be drai[...]
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Page 12
1.12 ASSEMBLING THE MOWER Remove the mower from the packaging and check that the following items have been supplied correctly . If any items are missing contact, your local Hayter dealer . 1. Grassbag. 2. Charger (412 Only) 3. Ignition Key (412 Only) T o prevent accidents cut off the long ribbon attached to the grass- bag and discard. Note: Prior t[...]
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Page 13
1.13 MOWER THE ST AR TING T o prevent engine damage the engine is shipped without oil or petrol. The engine must be filled with the correct grade of oil and petrol befor e starting the engine. Always use high quality detergent oil classified SAE 30 oil. Never use additives with recommended oil. T o prolong the life of your engine it is important th[...]
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Page 14
1.14 Controls Operate all control levers several times and ensure that the cables move freely . Check that the engine stop and ground drive clutch levers return freely to their rest position when released. Whilst operating the engine throttle mechanism slight resistance should be felt when moving the lever to the ‘ choke ’ position. Move the th[...]
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Page 15
1.15 MOWER THE OPERA TING Allow the engine to warm up and move the throttle lever to the ‘ fast ’ position after starting a cold engine. T o prevent damage never pull the engine start grip when the engine is running. (412 Only) - Stand behind the mower and hold the handlebar together with the engine stop lever . T urn the ignition key in a cloc[...]
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Page 16
1.16 Hold and pull against the handlebar with both hands to reverse the mower . T o make a wide turn steer the mower with the handlebar in the direc- tion required. T o make a tight turn release the ground drive clutch lever , apply down- ward pressure on the handlebar to raise the front wheels just above ground level and steer in the required dire[...]
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Page 17
T o prevent engine damage do not use the mower on slopes gr eater than 20 degrees. Move the height of cut lever sideways to disengage it from the locking notch, then push forwards to lower or pull backwards to raise the height of cut. Release the lever in the required position and ensure that it locks firmly into one of the seven notch settings. Al[...]
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Page 18
1.18 OPERA TING THE MOWER Without Grass Collection T o prevent accidents thoroughly inspect the ar ea and remove all objects which when contacted by the mower cutterblade could become dangerous pr ojectiles. Inspect the area for hidden obstruc- tions which when contacted by the cutterblade could risk health and safety or r esult in damage to the mo[...]
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Page 19
1.19 MOWER THE OPERA TING Heavy Growth Friction Disc 305113 CS284 Non-Grassed Areas STOP CS146 Areas of heavy growth should be mown without collecting the clip- pings. If collection is required, first mow the area without the grass- bag at the maximum height of cut setting. Allow the grass clippings to dry out and then mow the area at the maximum h[...]
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Page 20
1.20 There is very little work to do this month apart from brushing away leaves. Keep off the grass if frozen or waterlogged. Rake the grass thoroughly . Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary . The yearly lawn work programme really starts this month. As soon as the ground conditions a[...]
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Page 21
1.21 Keep mowing regularly and watering as necessary . Fill any cracks caused by drought with a mixture of sharp sand and soil. In dry weath- er conditions leave the grass longer to help retain ground moisture. Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow . Rake out the thatch from the t[...]
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Page 22
1.22 T o prevent accidents stop the engine and disconnect the spark plug lead before attempting to carry out maintenance pr ocedures on the mower . After the very first hour check clutch adjustment. See page 1.26. After the very first five hours change the engine oil. Follow the hourly or calendar intervals, whichever occurs first. More fre- quent [...]
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Page 23
Clean the engine cooling system. Clean more often under dusty conditions or when airborne debris is present or after prolonged operation whilst cutting tall, dry grass. Replace the spark plug. 1. Air Filter 2. Fuel Cap 3. Start Grip 4. Oil Cap/ Dipstick 5. Exhaust Guard 6. Spark Plug / Lead Loosen casing clamp screw (1) and move throttle control to[...]
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Page 24
1.24 Check the oil level daily before starting the engine and ensure that the correct oil level is maintained. Refer to-‘Before Starting the Mower ’ for oil checking and filling instructions. Change the engine oil after the first 5 hours of operation and thereafter according to the ‘Maintenance Schedule’:- 1. Drain fuel by running the engin[...]
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Page 25
1.25 BRIGG S & STRA TT ON H A R R I E R 41 Use only Briggs & Stratton spark tester (1) to check for a spark as shown in the diagram. Replace the spark plug every 100 hours or every season, whichever occurs first. A spark plug wrench is available from any authorised Briggs & Stratton service dealer . Check the spark plug gap with a feele[...]
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Page 26
1.26 Remove grass debris from the top and underside of the deck housing immediately after use. Fertilisers and top dressings ar e particularly corrosive. Thoroughly clean the mower deck immediately after use on treat- ed grass and store well away fr om corrosive materials. Regularly check that all securing nuts and bolts are tight. Replace missing [...]
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Page 27
1.27 Lubricate the wheels, pivot points and linkages with engine oil every 25 operating hours. Apply a good quality medium grease to the inner control cables at the point of entry and exit from their outer casing. Drain the fuel by running the engine until the fuel tank is empty and the engine stops. Remove the spark plug lead and allow the engine [...]
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Page 28
1.28 Assemble the cutterblade with the turned up edges facing towards the engine. Secure the cutterblade using the bolt (1), spring washer (2), and distance piece (3) and tighten to a torque of 54Nm A slightly worn cutterblade may be re-sharpened. Both blade edges must be sharpened equally to ensure balance. Sharpen the cutterblade every 25 mowing [...]
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Page 29
1.29 B R IGGS & S TR ATTO N H A R R I E R 4 1 T o store the handlebar unscrew the 2 small securing knobs sufficient- ly to allow it to be pivoted forwards to rest against the mower . T ake care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being dam- aged through conta[...]
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Page 30
1.30 MOWER MAINTENANCE (412 only) - PREVENT ACCIDENTS: AL W A YS charge the bat- tery in a well ventilated area. NEVER charge the battery near naked flames or direct heat. AL W A YS switch off the mains electricity supply before discon- necting the charger fr om the battery . AL W A YS use the battery charger supplied with the mower . Battery charg[...]
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Page 31
PROBLEM POSSIBLE F AUL T REMEDY Engine will not turn over Engine stop lever released. Operate engine stop lever . Incorrect oil level. Check oil level. Obstruction under deck. Remove obstruction. Battery discharged (412 Only) Charge battery Engine smokes Excess oil level. Check oil level. Air cleaner cartridge oil Service air cleaner . soaked or bl[...]
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Page 32
PROBLEM POSSIBLE F AUL T REMEDY Engine vibrates excessively Mounting bolts loose. Tighten bolts Cutterblade bolt loose. T ighten bolt Cutterblade out of balance. Balance cutterblade Bent crankshaft. Consult your dealer Uneven cut Undulating ground conditions Change direction of travel Cutterblade worn Sharpen the cutterblade Cutterblade out of bala[...]
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Page 33
1.33 CONFORMITY OF DECLARA TION EC DECLARATION OF CONFORMITY Manufa cturer: HAY TER LI MI TED , Address: Spel lbrook, Bi shop’s Stort ford, He rts. CM2 3 4BU. ENGL AND declare that the lawnmower : Mod el n ame: Type: Model No: Cutti ng width: Speed of rotat ion of the cutti ng dev i ce: Engine ma nufacturer: Speed of rotat ion of engine: Harrie r[...]
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Page 34
1.34 PA R T S LIST Item No. Description Part No. Qty 410E Qty 412E Qty 413E Item Note 1 Mainframe 410010V 1 1 1 2 Cover- Side RH 410033 1 1 1 3 Screw - Taptite M6x16 09365 28 29 29 4 Rod - Deflector 305103 1 1 1 5 Key - Woodruff 1662 1 1 1 6 Lead - Battery HY412014 0 1 0 7 Engine - E/S 111-0205 0 1 0 Engine - 111-0999 1 0 1 8 Decal - Engine 111-115[...]
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Page 35
LIST PA R T S 1.35 Item No. Description Part No. Qty 410E Qty 412E Qty 413E Item Note 44 Decal - HOC 320006 1 1 1 45 Screw - Self Tap Engine 09349 3 3 3 46 Decal - Hayter 410087 1 1 1 47 Chute 410058 1 1 1 48 Nutsert 410076 1 1 1 49 Cover - Underdeck 410060 1 1 1 50 Throwplate 410059 1 1 1 51 Bracket -Cable Mount HY412003 0 1 1 52 Spring - Variator[...]
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Page 36
1.36 PA R T S LIST Item No. Description Part No. Qty 410E Qty 412E Qty 413E Item Note 84 Shell - Roller 410044 1 1 1 85 Shaft - Roller 411038 1 1 1 86 Key 411037 1 1 1 87 Cover - Drive 411013 1 1 1 88 Chain 411016 0 1 1 89 Sprocket - Roller 411010 0 1 1 90 Screw - Taptite M6x12 09545 4 4 4 91 Bearing - Rear Roller 219102 2 2 2 92 Sprocket - Gearbox[...]
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Page 37
1.37 36 50 9 4 11 9 11 8 120 19 123 4 1 B R I G G S & S T R A T T O N H A R R I E R 71 11 6 1 2 3 3 3 4 5 9 10 1 4 17 17 19 1 8 20 25 23 2 8 30 3 4 33 31 3 8 39 11 12 4 1 3 3 3 79 4 7 4 9 6 8 76 7 8 8 0 8 1 91 91 8 3 84 70 97 95 101 100 99 102 103 10 4 10 8 105 3 3 3 3 3 3 3 70 70 7 8 9 10 36 1 4 15 15 16 16 20 2 4 4 2 27 2 8 30 36 4 0 4 3 44 4[...]
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Page 38
1.38 412E/413E PA R T S LIST B R I G G S & S TR A T T O N H A R R I E R 4 1 1 2 3 3 3 4 5 9 10 1 4 17 36 17 19 1 8 21 20 25 23 2 8 30 3 4 33 31 32 35 3 8 39 11 12 111 6 4 1 3 3 3 79 4 7 50 4 9 51 55 59 61 5 8 67 6 8 69 70 71 75 76 63 6 4 7 8 8 0 8 1 91 91 8 3 84 11 7 93 92 8 9 88 70 97 95 101 100 99 102 103 10 4 10 8 105 106 107 29 52 3 3 3 3 3[...]
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Page 39
1.39 NOTES Notes:-[...]
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Page 40
1.40 CUST OMER INFORMA TION Serial No: Engine T ype:- Series 650 Engine:- Briggs & Stratton Quantum XTS-50 Engine T ype:- Series 650 Date of Sale:- Y our Local Dealer:-[...]