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Table of contents for the manual
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Page 1
Manual P/N 13987-00 Rev . 02/03 Companion to 13988-00 Crary Company A Division of TerraMarc Industries 237 12th St. NW P.O. Box 849 West Fargo, ND 58078-0849 (701)282-5520 FAX: (701)282-9522 www.bearcatproducts.com OWNER OPERA T ORS MANU AL 6" and 8" Chipper Models 74824 8" 24 HP Chipper with Hydraulic Feed 72620 6" 2[...]
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P HONE How to Contact Bear Cat M-F , 8 a.m. to 5 p.m. Central T ime Crary Bear Cat 237 NW 12th Street PO Box 849 W est Fargo, ND 58078 800-247-7335 701-282-5520 Fax: 701-282- 9522 A DDRESS H OURS DEAR BEAR CA T CUS T OMER, Thank you for purchasing a Crary Bear Cat product. The Bear Cat line is designed, tested, and manufactured to give years of dep[...]
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Page 3
6" & 8" Bear Cat Chipper Operators Manual II Limited W arranty Crary Bear Cat chippers are warranted for 1 year from date of sale for consumers , commercial, or rental operations. Within the above stated period, Crary Co. will replace any part(s) found to be defective in material and/or workmanship, after the receipt of the part in[...]
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6" & 8" Chipper Bear Cat Operators Manual III SAFETY .......................................................................................................................................................................... 1 1.1 THE SAFETY ALERT SYMBOL ...............................................................................[...]
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Page 1 6" & 8" Bear Cat Chipper Operators Manual 1.2 BEFORE OPERA TING 1 . Read this Owner / Operators manual. Be completely familiar with the controls and the proper use of this equipment. 2. Before inspecting or servicing any part of the machine, wait for all parts to stop moving. Be aware that rotating parts slow down gradual[...]
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Page 2 6" & 8" Bear Cat Chipper Operators Manual Safety 10 . Wear safety glasses at all times while operating this machine. 1.3 BEFORE OPERA TING 1 1. Use only in daylight or good artifi- cial light. 12 . Never use without proper guards in place. 13 . Avoid wearing loose fitting cloth- ing. Never operate this machine wearing clothi[...]
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Page 3 6" & 8" Bear Cat Chipper Operators Manual Safety 1.5 MAINTENANCE AND STORAGE SAFETY 1. Replace any missing or unread- able safety decals. Refer to the parts manual for part numbers when ordering safety decals from an area Bear Cat dealer . NOTE If equipped, see engine owners manual or contact the engine manu- facturer for en[...]
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Page 4 6" & 8" Bear Cat Chipper Operators Manual 1. Remove from shipping crate. 2. Support the frame on wood blocks or other support de- vice. 3. Mount the two tires and rims to the axle assembly with the lug nuts (supplied). 4. Mount the trailer hitch assembly to the frame using three 3/8 X 3-1/2 inch bolts and locknuts (supplied)[...]
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Page 5 6" & 8" Bear Cat Chipper Operators Manual Assembly 2.2 INST ALLING THE BA TTER Y 1. The machine may or may not have been shipped with a battery depending on your area. If you did not receive a battery with your machine, you will need to purchase one. 2. Use a battery that meets or exceeds the following speci- fications: Batt[...]
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Page 6 6" & 8" Bear Cat Chipper Operators Manual For engine controls and maintenance please refer to the Honda engine owners manual included with the machine. 1. Engine Fuel T ank: Use unleaded fueldo not mix with oil. 2. Trailer Hitch: Always use 2 inch ball and safety chains. 3. Jack Stand: Always have in UP position and clear[...]
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Page 7 6" & 8" Bear Cat Chipper Operators Manual CAUTION Move machine to a clear , level area outdoors before starting. Do not operate machine on a paved, concrete, or gravel surface. Do not operate in the vicinity of bystanders. Make sure cutting chamber is empty before starting. NOTE Some oil usage is normal. Check level with eac[...]
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Page 8 6" & 8" Bear Cat Chipper Operators Manual W ARNING Keep face and body away from the feed opening. Do not overreach. Keep proper balance and footing at all times. The Bear Cat chipper is designed to chip a variety of materials into a more readily decomposing or handled condition. The following guidelines can be used to help y[...]
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Page 9 6" & 8" Bear Cat Chipper Operators Manual 4.5 HYDRAULIC FEED OPERA TION MODELS 72620 & 74824 1. Start the chipper engine. Bring the chipper up to operat- ing speed. See "Operation" section for starting, opera- tion, and stopping instructions. 2. Engage the hydraulic feed by moving the control arm as shown below[...]
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Page 10 6" & 8" Bear Cat Chipper Operators Manual When the Chipper Blades dull, chipping becomes difficult. It is recommended that the chipper blades are sharpened every 5-15 hours of chipper operation. The Chipper Blades are two edged. When the first edge dulls, flip the blade to use the sharp second edge. Af ter both edges are du[...]
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Page 15
Page 11 6" & 8" Bear Cat Chipper Operators Manual The four edged chipping blades should clear the chipping anvil located directly under the chipper chute by 1/16 inch to 1/8 inch. The chipping anvil is adjustable and reversible. 1. Lift rotor access cover and expose rotor (See Fig. #7). Loosen the three 1/2 inch bolts that hold the[...]
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Page 12 6" & 8" Bear Cat Chipper Operators Manual 1. Remove large belt guard (three 5/16" bolts). 2. Loosen bolts on hydraulic pump and remove belt, if equipped. 3. Lift belt idler pulley off drive belt and remove drive belt from pulleys. 4. Install new belt on pulleys and lower belt idler . Check alignment of pulleys and adju[...]
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Page 13 6" & 8" Bear Cat Chipper Operators Manual 1. Remove the two 3/8 inch retaining bolts holding access cover to main frame assembly . T ilt access cover over to allow rotor access. 2. Remove large belt guard (three 5/16 inch bolts). 3. Lift belt idler pulley off drive belt and remove belt from pulleys. Using the push bolts fro[...]
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Page 14 6" & 8" Bear Cat Chipper Operators Manual Handle pressurized hydraulic fluid carefully . Escaping pressurized hydraulic fluid can have sufficient force to penetrate your skin causing serious injury . This fluid may also be hot enough to burn. Serious infection or reactions can develop if proper medical treatment is not admi[...]
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Page 19
Page 15 6" & 8" Bear Cat Chipper Operators Manual 5.13 HYDRAULIC FEED MAINTE- NANCE (72620 & 74824) Service and Maintenance CAUTION Hydraulic systems contain fluid under high pressure. Never check for leaks with your hands. Relieve pres- sure before disconnecting any hydraulic lines. CAUTION Before servicing or repairing any of[...]
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Page 16 6" & 8" Bear Cat Chipper Operators Manual 6.1 GENERAL TROUBLESHOOTING Section 6 T r oubleshooting Prob lem Proba ble C ause Sugge sted Remed ies Obstru cted di scharg e Us e branch or sim ilar obj ect to c lear di schar ge Plugge d roto r Clear rot or Obstru cted di scharg e Us e branch or sim ilar obj ect to c lear di scha[...]
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Page 17 6" & 8" Bear Cat Chipper Operators Manual Troubleshooting 6.2 HYDROST A TIC PUMP TROUBLESHOOTING MODELS 72620 & 74824 Sy mptom Pro bable Cause Sugg ested Remedy Engi ne not o perat ing at corr ect speed. Repa ir engi ne gove rno r Control l inkage damaged or bindi ng. Repair cont rol li nk age. Byp ass valve stuck parti[...]
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Page 18 6" & 8" Bear Cat Chipper Operators Manual 7.1 SPECIFICA TIONS Section 7 Specifications Specifications Mo de l 71620 Mo d e l 72620 Mo d e l 72824 Overall siz e (LxW xH) 76x80x90" 93x80x90" 93x80x90" Max. Chipper Capacity 6" 6" 8" Chipper Blade Qty. 4 Reversible Tool Steel 4 Reversible Tool Stee[...]
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Page 23
Page 19 6" & 8" Bear Cat Chipper Operators Manual SAE - 8 SAE - 2 A SAE - 5 ENGLISH TORQUE SAE 2 Bolt Torque* Bolt Diameter SAE 5 SAE 8 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1-1/8 1-1/4 7.5 15 27 44 67 95 135 240 240 360 510 725 5.5 11 20 32 50 70 100 175 175 270 375 530 9.5 25 44 70 110 155 2[...]
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Page 24
Manufactured in the United States of America by Crary Company Crary Company A Division of TerraMarc Industries 237 12th St. NW P.O. Box 849 West Fargo, ND 58078-0849 (701)282-5520 FAX: (701)282-9522 www.bearcatproducts.com www.terramarc.com[...]
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