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Hayter 407D manual

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Table of contents for the manual

  • Page 1

    POWERTRIM Code 407D OWNER’S HANDBOOK FROM SERIAL NO:407D001001 P ART NO: 1 1 1-0443 (rev .0.) ISSUE: 01-20-06[...]

  • Page 2

    2 276798MA DRAFT COPY T ABLE OF CONTENTS OWNER’S INFORMA TION 4 SAFETY PRECAUTIONS 4 INTERNA TIONAL PICTORIALS 7 ASSEMBL Y 8 OPERA TION 1 1 MAINTENANCE 14 TROUBLE SHOOTING CHART 20 REP AIR P ARTS 22 Declared vibration emission values in accordance with Directive 98/37/EC. Vibration Emission according to EN 836/A2:2001: 10 m/s 2 . V alues determin[...]

  • Page 3

    3 276798MA DRAFT COPY Hayter Limited warrants to the original user / purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase. The manufacturers of the engine and battery pack system (where applicable) furnish their own warranty and services ar[...]

  • Page 4

    SAFETY RULES 4 276798MA DRAFT COPY OWNER’S INFORMA TION Know your product: If you understand the unit and how the unit operates, you will get the best performance. As you read this manu- al, compare the illustrations to the unit. Learn the location and the function of the controls. T o help prevent an accident, follow the oper- ating instructions[...]

  • Page 5

    SAFETY RULES 5 276798MA DRAFT COPY 18. Before each use, inspect the throttle control lever and cable. Make sure that the cable is free and that the lever is not damaged. Also check the cable linkage running to the carburetor for kinks, loose fittings, and obstructions. V erify that the control bail is working properly . 19. Stop the rotating trimme[...]

  • Page 6

    SAFETY RULES 6 276798MA DRAFT COPY 2. Never run an engine indoors or inside a closed area. 3. Never make adjustments or repairs with the engine running. Disconnect the spark plug wire, and keep the wire away from the plug to prevent accidental start- ing. Always wear eye protection when you make adjustments or repairs. 4. Check the trimmer head and[...]

  • Page 7

    SAFETY RULES 7 276798MA DRAFT COPY INTERNA TIONAL PICTORIALS IMPORT ANT : The following pictorials are located on your unit or on literature supplied with the product. Before you operate the unit, learn and understand the purpose for each pictorial. 12 67 3 8 4 5 9 Safety W arning Pictorials 1 W ARNING 2 IMPORT ANT : Read Owner ’s Manual Before O[...]

  • Page 8

    ASSEMBL Y 8 276798MA DRAFT COPY ASSEMBL Y CONTENTS OF P ARTS BAG 1 − Owner ’s Manual 1 − Parts Bag 1 − Safety Glasses (Not shown actual size) 2 Sets − T rimmer Lines (0.155 inch diameter) 1 − Bag (4 Screws) 1 − 20 oz. Bottle Oil W ARNING: Always wear safety glasses or eye shields while as- sembling the machine. TOOLS REQUIRED 1 − Kn[...]

  • Page 9

    ASSEMBL Y 9 276798MA DRAFT COPY HOW TO RAISE THE HANDLE 1. Hold the handle with one hand and loosen both handle adjustment knobs until the ratchet teeth are disengaged. Do not remove the handle adjustment knobs . See Figure 2. 2. Raise the handle to the operating position. 3. Stand in the operator ’s position behind the ma- chine. Put the handle [...]

  • Page 10

    ASSEMBL Y 10 276798MA DRAFT COPY ENGINE PREP ARA TION Note: Engine does not contain OIL or PETROL. W ARNING: Follow the engine manufacturer ’s instructions for the type of petrol and oil to use. Always use a safety petrol container . Do not smoke when adding petrol to the en- gine. When inside an enclosure, do not fill with petrol. Before you add[...]

  • Page 11

    OPERA TION 11 276798MA DRAFT COPY KNOW YOUR POWERTRIM READ THE OWNER’S HANDBOOK AND ALL SAFETY RULES BEFORE YOU OPERA TE the machine. T o familiarise yourself with the location of the controls, compare the illustrations with your machine. Save this handbook for future reference. T rimmer Head Recoil Starter Handle Throttle Control Lever Upper Han[...]

  • Page 12

    OPERA TION 12 276798MA DRAFT COPY HOW TO USE THE TRIMMER HEAD DRIVE LEVER 1 . T o engage the trimmer head, hold the con - trol bail against the handle . Move the trimmer head drive lever forward to en- gage the trimmer head. See Figure 6. The faster the engine runs, the faster the trim- mer head will rotate. 2. Once the trimmer head is rotating, pu[...]

  • Page 13

    OPERA TION 13 276798MA DRAFT COPY HOW TO ST ART THE ENGINE NOTE: DO NOT BE ALARMED, your engine will smoke the first time it is started. It is burning off the protective coating that is on the internal engine parts. W ARNING: Never leave the ma- chine unattended while the en- gine is running. W ait for the trim- mer lines to stop rotation. 1. Befor[...]

  • Page 14

    MAINTENANCE 14 276798MA DRAFT COPY CUST OMER RESPONSIBILITIES SER VICE RECORDS Fill in dates as you complete regular service. Before Each Use Every 5 Hours Every 25 Hours Every 100 Hours As Noted SER VICE DA TES Check Engine Oil Level √ Check trimmer Lines √ 1 Check Trimmer Head Engagement √ Engine/Machine Cleaning √ 2 Check Nuts and Bolts [...]

  • Page 15

    MAINTENANCE 15 276798MA DRAFT COPY LUBRICA TION How T o Lubricate The Jackshaft Assembly A grease fitting is provided to lubricate the jackshaft assembly . Use a grease gun with a u- tomotive type grease to lubricate the jackshaft assembly as shown in Figure 10. Figure 10 Grease Fitting How T o Change Engine Oil Change the engine oil when the engin[...]

  • Page 16

    MAINTENANCE 16 276798MA DRAFT COPY SP ARK PLUG Check the spark plug every 25 hours. Re- place the spark plug if the electrodes are pitted or burned or if the porcelain is cracked. 1 . Make sure the spark plug is clean. Clean the spark plug by carefully scraping the electrodes (do not sand blast or use a wire brush). 2. Check the spark plug gap with[...]

  • Page 17

    MAINTENANCE 17 276798MA DRAFT COPY SER VICE AND ADJUSTMENT W ARNING: Before you inspect, clean or service the machine, stop the engine. Make sure that all moving parts have stopped. Disconnect the wire from the spark plug. HOW TO REPLACE THE TRIMMER LINE For the best performance, use a heavy gauge 3.3mm (0.130” diameter) trimmer line . Cut the le[...]

  • Page 18

    MAINTENANCE 18 276798MA DRAFT COPY HOW T O REPLACE THE DRIVE BEL T T o replace the drive belt, the trimmer head and shield must be removed as follows. W ARNING: Before you remove the drive belt, disconnect the wire from the spark plug. 1. Remove the two fasteners that hold the rear o f the shield to the trimmer housing (See Figure 14) . 2. Remove t[...]

  • Page 19

    MAINTENANCE 19 276798MA DRAFT COPY STORAGE W ARNING: Do not remove petrol while inside a building, near a fire, or while you smoke. Petrol fumes can cause an explosion or a fire. When the machine is put in storage for thirty days or more, follow the steps below to make sure the machine is in good condition the following season. T rimmer S Completel[...]

  • Page 20

    TROUBLE SHOOTING CHART 20 276798MA DRAFT COPY TROUBLE CAUSE CORRECTION Engine does not start Spark plug wire disconnected. Connect spark plug wire. Engine not primed. Prime engine. Defective or incorrectly gapped spark plug. Inspect or replace spark plug. Fuel tank empty . Add fuel. Dirty carburetor or fuel line. Clean carburetor or fuel line. Dirt[...]

  • Page 21

    TROUBLE SHOOTING CHART 21 276798MA DRAFT COPY Engine overheats. Engine cooling system clogged. Clean debris screen and engine cooling fins. Carburetor out of adjustment. Adjust carburetor . T ake the unit to an authorised Service Dealer . Oil level is low . Add oil. Engine will not stop running. Defective throttle control lever or wire. Inspect and[...]

  • Page 22

    Code 407D REP AIR P ARTS 22 276798MA DRAFT COPY 1 2 3 4 5 28 6 2 7 6 8 4 9 10 9 10 4 11 16 17 11 14 12 15 14 20 22 29 23 27 16 19 30 17 6 20 25 24 26 19 18 18 13 31 21 32 33 34[...]

  • Page 23

    Code 407D REP AIR P ARTS 23 276798MA DRAFT COPY Key No. Part No. Description 1 MU740198E549 Lever , Stop 2 MU323035 Bolt 3 MU740193 Cable, Control Latching 4 MU071372 T ie, Cable 5 MU740196E701 Handlebar 6 MU15x1 16 Nut 7 MU1601039 Control, Throttle 8 MU672510 Guide, Rope 9 MU740202 Knob, Handlebar 10 MU783000 W asher 1 1 MU71 1936 W asher , Spring[...]

  • Page 24

    Code 407D REP AIR P ARTS 24 276798MA DRAFT COPY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 17 18 19 20 22 23 24 25 26 27 29 30 31 31 33[...]

  • Page 25

    Code 407D REP AIR P ARTS 25 276798MA DRAFT COPY Key No. Part No. Description 1 MU015x84 Nut 2 MU025x1 1 Screw 3 MU740150E549 Frame, T rimmer 4 MU26x256 Screw 5 MU740231 Z Bracket, Idler Assembly 6 MU009x48 Bolt 7 MU712403 Spring 8 MU740292 Spacer 9 MU15x1 19 Nut 10 MU17x104 W asher 1 1 MU740171 Pulley , Cutting Head 12 MU740173 Spacer 13 MU71 1933 [...]

  • Page 26

    NOTES 26 276798MA DRAFT COPY[...]

  • Page 27

    NOTES 27 276798MA DRAFT COPY[...]

  • Page 28

    28 276798MA DRAFT COPY How T o Order Replacement Parts Use only manufacturer ’s authorised or approved replacement parts. The letter placed on the end of the part number denotes the type of finish for the part, C for chrome, Z for zinc, a P A for purchased assembly . It is important that you include this when ordering a part. Do not use attachmen[...]