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Hearth and Home Technologies 5100I-GD-B manual

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  • Page 1

    DO NOT DISCARD THIS MANUAL NOTICE • I m p o r t a n t o p e r a t i n g and maintenance in- structions included. • Leave this manual with party responsible for use and operation. • Read, understand and follow these instructions for safe installation and operation. DO N O T DIS C AR D WA RNI NG If the information in these i nst ruc - tio ns is[...]

  • Page 2

    5100-I ACT WOOD INSERT Page  September 1, 2008 R 438-0380D and Welcome to the Quadra-Fire Family ! H earth & Home T echnologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durability , and perfor - mance. This commitment begins with our research of the ma[...]

  • Page 3

    Page  5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 Section 1: Listing and Code Approvals A. Appliance Certications ...................... 4 B. Mobile Home Approved ...................... 4 C. Glass Specications ............................ 4 D. BTU & Efciency Specications .......... 4 Section 2: Getting Started A. Design,[...]

  • Page 4

    5100-I ACT WOOD INSERT Page  September 1, 2008 R 438-0380D 1 Listing and Code Approvals The Quadra-Fire 5100-I ACT Wood Inserts meets the U.S. Environmental Protection Agency’s 1990 particulate emis - sion standards. MODEL: 5100-I ACT W ood Insert LABORA TOR Y : OMNI T est Laboratories, Inc. REPORT NO. 061-S-59-2 TYPE: Wood Stove ST ANDARD: UL[...]

  • Page 5

    Page 5 5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 2 Getting Started A . Design, Installation & Location Considerations Consideration must be given to: • Safety • Convenience • T rafc ow • Chimney and chimney connector required It is a good idea to plan your insta llatio n on paper , using exact measurements for clearance[...]

  • Page 6

    5100-I ACT WOOD INSERT Page 6 September 1, 2008 R 438-0380D C. Negative Pressure Draft is the pressure difference needed to vent appliances successfully . Considerations for successful draft include: • Preventing negative pressure • Location of appliance and chimney Negative pressure results from the imbalance of air avail- able for the repl[...]

  • Page 7

    Page  5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 D. Flue Draft Considerations Location of the appliance and chimney will affect perfor- mance. As shown in Figure 6.1 the chimney should: • Be installed through the warm space enclosed by the building envelope. This helps to produce more draft, especially during lighting and die down of[...]

  • Page 8

    5100-I ACT WOOD INSERT Page 8 September 1, 2008 R 438-0380D 3 Dimensions and Clearances A. Appliance Dimensions T OP VIEW SIDE VIEW FRONT VIEW A B 39-1/8" (994mm) 26-3/4" (679mm) 9-1/8" (232mm) 22-1/4" (565mm) 21-1/8" (537mm) 29-5/8" (752mm) 10-1/2" (267mm) 34-3/16" (919mm) C L 25-5/8" (651mm) 12-7/8&quo[...]

  • Page 9

    Page 9 5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 In Canada a full length 6 inch (15mm) ULC S65 ue liner required as per ULC S68. NOTE: When installing into a masonry replace, the re - place must be built to UBC Chapter  standards. Do not remove brick or mortar from masonry replace to accom - modate insert. The [...]

  • Page 10

    5100-I ACT WOOD INSERT Page 10 September 1, 2008 R 438-0380D Thermal protection must be 1/2 inch (13mm) minimum thickness (“k” value = 0.8) or equivalent material. All oor protection must be non-combustible (i.e., metals, brick, stone, mineral ber boards, etc.). Any organic materi - als (i.e., plastics, wood paper products, etc.) are c[...]

  • Page 11

    Page 1 1 5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 NOTE: If your home is fairly airtight, it is recommend that you install the outside air that comes standard with the appliance. If you are installing into a Mobile Home, outside air is required. The replace must have an outside air supply coming into it in order for the insert outside[...]

  • Page 12

    5100-I ACT WOOD INSERT Page 1 September 1, 2008 R 438-0380D The 5100-I Insert comes standard with 2 blowers, installed at the factory with the power cord on right side of insert (as you face the unit). Do not route the power cord under or in front of appliance. The power cord can also be installed on the left side. Follow instructions below . E.[...]

  • Page 13

    Page 1 5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 Figure 13.1 F . Wiring Diagram & AN#ONTROL3PEED #ONTROL2HEOSTAT 3NAP$ISC 3NAP$ISC "Y0ASS 3WITCH ,INE 'ROUND .EUTRAL & AN & AN & & G. Optional Offset Adapter FULLY EXTENDED FULLY CLOSED 3-1/4" 7-3/4&quo[...]

  • Page 14

    5100-I ACT WOOD INSERT Page 1 September 1, 2008 R 438-0380D 5 Chimney Requirements A. V enting Components Chimney Connector: It is also known as ue pipe or stove pipe. It must be 6 inc hes (152m m) minim um dia mete r sta inle ss ste el conne ctor pipe. Chimney : Th e ch imn ey can be new or exi stin g, mas onr y or pr ef abr ica ted and must[...]

  • Page 15

    Page 15 5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 Floor Ceiling Caulk Floor (second Story) Non-Combustible Firestopping Material Minimum 1 inch (25mm) clearance from exterior chimney to sheathing Firestopping 2 inch (51mm) Non-combustible fire stopping material Minimum 2 inch (51mm) clearance from combustible material and insulation ceil[...]

  • Page 16

    5100-I ACT WOOD INSERT Page 16 September 1, 2008 R 438-0380D D. Chimney T ermination Requirements Follow manufacturers instructions for clearances, securing, ashing and terminating the chimney . • Must have an approved and listed cap • Must not be located where it will become plugged by snow or other material • Must terminate at least 3 fe[...]

  • Page 17

    Page 1 5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 F . Masonry Fireplace UL 1777 Insulated Stainless Steel Liner or Other Approved Lining System Follow Manufacturer ’s Instructions on Insulation and Support For Zero or Other Non-Code Clearances, Follow Approved Liner Manufacturer ’s Specific Insulation Requirements: Different Cleara[...]

  • Page 18

    5100-I ACT WOOD INSERT Page 18 September 1, 2008 R 438-0380D G. Factory-Built Zero Clearance Fireplace The Quadra-Fire 5100-I Insert is listed to UL 18 Standard and is approved for installation into listed factory-built zero clearance replaces listed to UL 1 conforming to the follow - ing specications and instructions: Minimum Wid[...]

  • Page 19

    Page 19 5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 Spark Arestor Cap Roof Flashing Storm Collar Joist Shield/Firestop Listed StaInless Steel Liner 6 Mobile Home Installation 1. An outside air inlet must be provided for combustion See page 1 1 for detailed information. 2. Ap pli anc e mus t be sec ure d to th e mobi le hom e stru ctu re . [...]

  • Page 20

    5100-I ACT WOOD INSERT Page 0 September 1, 2008 R 438-0380D Figure 20.1 Figure 20.2 Figure 20.3 T wo leveling bolts, 3/8” x 4” are shipped inside the com- ponent pack found inside the rebox. NOTE: Not all installations will require the use of the level - ing bolts. 1. Remove the bolts from the component pack and insert into weld nuts weld[...]

  • Page 21

    Page 1 5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 Figure 21.1 Figure 22.2 There are two options to secure the liner to the chimney ring: Option One: If there is enough room on the top of the insert to work, hand bend the  tabs upward 90°. Secure the liner with the supplied hex head bolts 1/4-20-3/4. Option T wo: Remove the manifold[...]

  • Page 22

    5100-I ACT WOOD INSERT Page  September 1, 2008 R 438-0380D Figure 22.1 Figure 22.2 Figure 22.3 Figure 22.4 E. Zero Clearance Adjustable T rim Support Size: 12” d x 50” w , 2-10” h 1. The 10 screws on each set of scissors will already be loose when shipped. Figure 22.1. 2. Expand scissors to desired height. Tighten screws to hold in plac[...]

  • Page 23

    Page  5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 8 Operating Instructions A. Over-Firing Y our Appliance Do not over-re. Over-ring may ignite creosote or will damage the stove and chimney . T o prevent over-ring your stove, DO NOT : • Use ammable liquids • Overload with wood • Burn trash or large amounts of scrap l[...]

  • Page 24

    5100-I ACT WOOD INSERT Page  September 1, 2008 R 438-0380D P rima ry Ai r Con trol S tart-U p Air Con t ro l Figure 24.1 warmin g your home and estab lishing the ue draft, not evapo - rating the moisture out of wet, unseasoned wood, resulting in wasted heat. The air control in the right side of the grille is called the Start- Up Air Contro[...]

  • Page 25

    Page 5 5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 1. Starting Fire: Open (push in) both controls fully . After a wood load has been burning for 5 to 15 minutes (longer for very large pieces) close the Start-Up Air Control by pulling it out. 2. High Burn Rate: Leave the Primary Air Control fully open. It is important to do this when rel[...]

  • Page 26

    5100-I ACT WOOD INSERT Page 6 September 1, 2008 R 438-0380D This appliance is equipped with a 1 10° thermally operated snap disc which will automatically turn the blower on when the insert reaches this temperature. The snap disc is located at the center of the insert, under the lower grille. There is a manual override switch on the right side o[...]

  • Page 27

    Page  5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 Odors and vapors are released during initial operation. • Curing of high temperature paint. • Open windows for air circulation. Odors may be irritating to sensitive individuals. CAUTION J. Frequently Asked Questions ISSUES SOLUTIONS Odor from appliance When rst operated, this a[...]

  • Page 28

    5100-I ACT WOOD INSERT Page 8 September 1, 2008 R 438-0380D 9 Maintaining & Servicing Y our Appliance A. General Maintenance Inspection: Inspect the system at the appliance connection and at the chimney top. Cooler surfaces tend to build creosote deposits quicker , so it is important to check the chimney from the top as well as from the bott[...]

  • Page 29

    Page 9 5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 Quadra-Fire stoves are equipped with ceramic super heat- resistant glass, which can only be broken by impact or misuse. Do not slam stove door or impact the glass. When closing door , make sure that logs do not protrude against the glass. Inspect glass regularly . If you nd a crack o[...]

  • Page 30

    5100-I ACT WOOD INSERT Page 0 September 1, 2008 R 438-0380D D. Door Handle Assembly Replacement 1. Install washer on door handle shaft. 2. Slide door handle through door. 3. Install second washer(s) as shown. . Install key in groove. 5. Align groove in latch cam with key; slide latch cam over shaft 6. Install locknut. . Install spring hand[...]

  • Page 31

    Page 1 5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 The rebox is lined with high quality rebrick, which has exceptional insulating properties. There is no need to use a grate; simply build a re on the rebox oor . Do not operate appliance without rebrick. E. Firebrick Replacement • Frequency: As needed • By: Homeowne[...]

  • Page 32

    5100-I ACT WOOD INSERT Page  September 1, 2008 R 438-0380D 1. Remove the panel and trim set. See pages 20-21 for complete details. 2. Remove 2 screws on blower housing. . Unhook the wires from the blower . 4. Slide blower housing out. 5. Remove 2 screws from blower and remove from housing. 6. Attach new blower to housing. 7. Re-assemble in[...]

  • Page 33

    Page  5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 CORRECT POSITION INCORRECT POSITIONS Firebox damage due to improper bafe place - ment is not covered by warranty . Operate the wood burning appliance with the bafe in the correct position only . Not doing so could result in: • Reduced efciency • Overheating the chimney ?[...]

  • Page 34

    5100-I ACT WOOD INSERT Page  September 1, 2008 R 438-0380D 10 T roubleshooting With proper installation, operation, and maintenance your appliance provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualied service person in the diagnosis of a problem and the corrective action to [...]

  • Page 35

    Page 5 5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 3. I smell smoke in the house during operation. What is causing it? Diagnostic Question Possible Causes of Condition Solutions Do res start and burn well? No: • Chimney obstruction • Not enough kindling and/or fuel to establish draft • Inadequate combustion air • Air controls[...]

  • Page 36

    5100-I ACT WOOD INSERT Page 6 September 1, 2008 R 438-0380D 1 1 Reference Materials A. Exploded Views Beginning Manufactured Date: November 1, 2004 Figure 36.1 - Front Door & Glass Assembly Figure 36.3 - Wood Insert Figure 36.2 -Side Window 7 5 6 4 1 10 9 8 3 2 Groove for glass placement 13 1 1 12 29 14 15 16 18 19 20 28 26 22 21 17 30 27[...]

  • Page 37

    Page  5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 IMPORT ANT : THIS IS DA TED INFORMA TION . The most current information is located on the Quadra-Fire web site at www .quadrare.com. When ordering, supply serial and model numbers to ensure correct part. B. Service Parts & Accessories Item # Part Description Alphabetical Order [...]

  • Page 38

    5100-I ACT WOOD INSERT Page 8 September 1, 2008 R 438-0380D Item # Part Description Alphabetical Order SKU Part Description Alphabetical Order Serial Number SKU Grille Assembly , Gold 832-3100 Grille Assembly , Nickel 832-3100NL Panel, Standard, Gold, 0-1/” h x ” w 831-1452 Panel Standard, Nickel, 0-1/” h x ” w SP[...]

  • Page 39

    Page 9 5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 Date of Service Performed By Description of Service C. Service And Maintenance Log[...]

  • Page 40

    5100-I ACT WOOD INSERT Page 0 September 1, 2008 R 438-0380D Date of Service Performed By Description of Service C. Service And Maintenance Log (Cont’d)[...]

  • Page 41

    Page 1 5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 D. Homeowner ’ s Notes[...]

  • Page 42

    5100-I ACT WOOD INSERT Page  September 1, 2008 R 438-0380D E. W arranty Policy Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the Uni[...]

  • Page 43

    Page  5100-I ACT WOOD INSERT R 438-0380D September 1, 2008 Hearth & Home T echnologies LIMITED W ARRANTY (Cont’d)  HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or main- tenance of the appliance not in accordance with the installation instructions; operating instructi[...]

  • Page 44

    Page  September 1, 2008 438-0380D R • Do NOT discard this manual. • Important operating and maintenance instructions included. • Read, understand and follow these instruci- tons for safe installation and operation. • Leave this manual with party responsible for use and operation. CAUTION Hearth & Home T echnologies 1445 North High[...]