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Hearth and Home Technologies Aztec manual

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Table of contents for the manual

  • Page 1

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 1 Models: Aztec Bravo • Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - Do not try to light any appliance - Do not touch any electrical switch. Do not [...]

  • Page 2

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 2 Congratulations Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ Dealersh[...]

  • Page 3

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 3 - T able of Contents - Section 1: Listing and Code Approvals A. Appliance Certi fi cation ................................... 4 B. Glass Speci fi cations ...................................... 4 C. BTU Speci fi cations ..................................[...]

  • Page 4

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 4 E. Non-Combustible Materials Speci fi cation Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof. Materials that are reported as passin[...]

  • Page 5

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 5 A. Design and Installation Considerations Hearth & Home T echnologies direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases ex- pelled to the outside. No additional outsid[...]

  • Page 6

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 6 3 Framing and Clearances NOTE: • Illustrations re fl ect typical installations and are FOR DESIGN PURPOSES ONL Y . • I llustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference. W ARNING Fire Risk Pro[...]

  • Page 7

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 7 Fire Risk. • Construct chase to all clearance speci fi cations in manual. • Locate and install appliance to all clearance speci fi cations in manual W ARNING B. Constructing the Appliance Chase A chase is a vertical boxlike structure built to enclose[...]

  • Page 8

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 8 D. Mantel Projections Figure 3.3 Clearances to Mantels or other Combustibles above Appliance Figure 3.4 Clearances to Mantel Legs or W all Projections (Acceptable on both sides of opening.) Note: All measurements in inches. 1 INCH MIN I MU M TO VE NT PI PE 31 CE[...]

  • Page 9

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 9 A. V ent T ermination Minimum Clearances Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as speci fi ed. W ARNING • Do not pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent[...]

  • Page 10

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 10 V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED Figure 4.4 Minimum Clearances for T ermination A = 12 inches ............... clearances above grade, ver anda, porch, deck or balcony B = 12 inches ............... clearances to wind[...]

  • Page 11

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 1 1 5 V ent Information and Diagrams Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney fl ue serving a separate solid-fuel or gas burning appliance. • V ent this appliance directly outside. • Use separate ven[...]

  • Page 12

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 12 Figure 5.3 Figure 5.4 D. V ent Diagrams W ARNING 1. T op V ent - Horizontal T ermination One Elbow T wo Elbows NOTE: When venting with one elbow , a straight section of venting (3 ft. minimum) MUST be attached directly to starting col- lars on unit. NOTE: V 1 M[...]

  • Page 13

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 13 Figure 5.5 1. T op V ent - Horizontal T ermination - (continued) Three Elbows V 1 + V 2 Minimum H 1 + H 2 Maximum 3 ft. 0.9 m 2 ft. 0.6 m 4 ft. 1.2 m 4 ft. 1.2 m 5 ft. 1.5 m 6 ft. 1.8 m 12 ft. 3.7 m 20 ft. 6.1 m V 1 + V 2 + H 1 + H 2 = 40 ft. (12.2 m) Max[...]

  • Page 14

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 14 2. T op V ent - V ertical T ermination No Elbow Figure 5.6 V 1 = 46 ft. Max. (14.0 m) Note: A 4 5 O elbow may be attached directly to starting collars on unit only if used in conjunction with a return 45 O elbow AND terminating vertical with V = 8 feet MINIMUM.[...]

  • Page 15

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 15 Figure 5.7 T wo Elbows V 1 Minimum H 1 Maximum V 2 3 ft. 0.9 m 2 ft. 0.6 m * 4 ft. 1.2 m 4 ft. 1.2 m * 5 ft. 1.5 m 6 ft. 1.8 m * 12 ft. 3.7 m 20 ft. 6.1 m * V 1 + V 2 + H 1 = 40 ft (12.2 m) Maximum *No speci fi c restrictions on this value EXCEPT V 1 + V[...]

  • Page 16

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 16 Figure 5.8 2. T op V ent - V ertical T ermination - (continued) Three Elbows IN ST AL LE D HORIZ O N T ALL Y NOTE: V 1 MUST be a minimum of 3 feet. NOTE: The first elbow used MUST always be DVP90ST . V 1 H 1 + H 2 V 2 3 ft. 0.9 m 2 ft. 0.6 m * 4 ft. 1.2 m 4 ft.[...]

  • Page 17

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 17 A. Pipe Clearances to Combustibles V ent Clearances and Framing 6 Combustible W all Penetration Frame a hole in a combustible wall for an interior wall shield fi restop, (Figure 6.2) whenever a wall is penetrated. Use same size framing materials as those[...]

  • Page 18

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 18 C. V ertical Penetration Framing Installing the Ceiling Firestop • Frame an opening 10 inches by 10 inches whenever the vent system penetrates a ceiling/ fl oor (see Figure 6.3). • Frame the area with the same sized lumber as used in ceiling/ fl oor joist[...]

  • Page 19

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 19 Appliance Preparation 7 CAUTION Sharp Edges • Wear protective gloves and safety glasses dur- ing installation. The diagram shows how to properly position, level, and secure the appliance (see Figure 7.1). Nailing tabs are pro- vided to secure the applia[...]

  • Page 20

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 20 Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance • Overlap pipe slip sections at least 1-1/2 inches. • Use pilot holes for screws. • Screws must not exceed one inch long. • Pipe may separate if not properly joined. W ARNING A. Assembly of [...]

  • Page 21

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 21 Assembling DVP-12A Slip Sections The outer fl ue of the slip section should slide over the outer fl ue of the pipe section and into (inner fl ue) the last pipe section (see Figure 8.6) . Slide together to the desired length, making sure that a 1-1/2 in[...]

  • Page 22

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 22 W ARNING Improper support may allow vent to sag or separate. B. Disassembly of V ent Sections Securing the V ent Sections V ertical Sections V ertical sections of pipe must be supported every 8 feet after the 25 foot maximum unsupported rise. The vent sup- port[...]

  • Page 23

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 23 C. Installing Heat Shield and Horizontal T ermination Cap NOTE: Where required, an exterior wall fl ashing is available. When penetrating a brick wall, a brick extension kit is available for framing the brick. Heat Shield Requirements for Horizontal T er[...]

  • Page 24

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 24 D. Installing Roof Flashing and V ertical T ermination Cap T o install roof fl ashing see Figure 8.13. For installation of vertical termination cap see minimum vent heights for various pitched roofs (see Figure 8.13) . T o attach the vertical termination cap, [...]

  • Page 25

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 25 Figure 8.15 Assembling the Storm Collar Figure 8.16 Assembling the Storm Collar Around the Pipe Connect both halves of the storm collar with two screws (see Figure 8.15). Wrap the storm collar around the exposed pipe section and align brackets. Insert a b[...]

  • Page 26

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 26 NOTE: Have the gas supply line installed in accordance with local building codes, if any . If not, follow ANSI 223.1. Installation should be done by a quali fi ed installer approved and/or licensed as required by the locality . (In the Commonwealth of Massachu[...]

  • Page 27

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 27 W ARNING Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory . • Changing valve settings may result in fi re hazard or bodily injury . HIGH AL TITUDE INST ALLA TIONS U.L. Listed gas appliances are tested and app[...]

  • Page 28

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 28 A. Recommendation for Wire This appliance requires 1 10-120 V AC be wired to the junction box either for proper operation of the appliance (Intelli fi re ignition). Electrical Information 10 NOTE: This appliance must be electrically wired and grounded in accor[...]

  • Page 29

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 29 CAUTION Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. V erify proper operation after servicing. Shock hazard. • Replace damaged wire with type 105 O C rated wire. • Wire must [...]

  • Page 30

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 30 WHT WHT BLK BLK GRN wire inside box Copper ground attached to GRN screw with GRN wire 14/2WG Cover Plate outside firebox Romex Connector E. Junction Box Installation F . Wall Switch Installation for Fan (Optional) If the box is being wired from the OUTSIDE of t[...]

  • Page 31

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 31 A. Mantel Projections Figure 1 1.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance. Finishing 11 1/2 INCH NON-COMBUSTIBLE BOARD REQU[...]

  • Page 32

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 32 C. Finishing Styles This model has multiple installation and fi nishing options. The following section describe three basic installations. Note: A 1/2 inch clearance must be maintained between combustible materials and the front face of the fi replace. W ARNI[...]

  • Page 33

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 33 CAUTION T emplate for kiva-style arch represents MINIMUM inside dimensions. When constructing kiva-style arch, you must add thickness of fi nishing materials to achieve proper size of fi nished arch. CAUTION NOTE: Previous numbers are for combustible co[...]

  • Page 34

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 34 W ARNING Fire Risk. 1/2 Inch non-combustible board installed on front face of fi replace MUST remain in place if using combustible fi nishing materials. Figure 1 1.8 Flush wall installation with Luxor Surround • A cardboard template is printed on unit shipp[...]

  • Page 35

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 35 Appliance Setup 12 A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity . C. Acce[...]

  • Page 36

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 36 Log Assembly: LOGS-AZTEC E. Positioning the Logs If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately , refer to the following instructions. 703-925 CAUTION: Logs are fragile! Carefully rem[...]

  • Page 37

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 37 LOG #3 (SR V703-703): Place log #3 fl ush with grate tines 1 and 2. The right end of the log should make contact with grate tine 2. LOG #4 (SR V750-705): Place the top of log #4 in the groove in log #1. Place the base of the log into the groove on log #3[...]

  • Page 38

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 38 LOG #6 (SR V750-706): Place log #6 in the groove in log #3. Log #6 must be placed parallel to the burner ports behind the log. CAUTION: If log #6 is not parallel to burner ports then sooting may occur . Do not place logs directly on burner ports. LOG #7 (SR V75[...]

  • Page 39

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 39 Log Assembly: LOGS-BRA VO Positioning the Logs If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately , refer to the following instructions. 704-936C Figure 12.20 CAUTION: Logs are frag[...]

  • Page 40

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 40 LOG #3 (SR V750-706): Place log #3 with the base on the inner right grate tine. The top of the log should be placed so that it doesn’t cover any ports on the burner . LOG #4 (SR V750-704): Place log #4 such that the groove mates with the left grate tine. The [...]

  • Page 41

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 41 LOG #6 (SR V704-701): Place log #6 on left side of grate. Position the base of the log on the log tab. Log tab should insert into slot feature on back side of log. Place the top of the log into fl at spot on log #1. 6 6 LOG #5 (SR V704-702): Place log #5[...]

  • Page 42

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 42 Figure 12.14 Glass Assembly F . Glass Assembly Removing Glass Assembly • Unscrew the two top wing bolts and unlatch the two bottom spring clips (see Figure 12.14). • Remove the front trim door and the glass door from the appliance. Replacing Glass Assembly [...]

  • Page 43

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 43 A. Before Lighting Appliance Operating Instructions 13 CAUTION If installing Intelli fi re ignition battery backup: • Do not install batteries if the backup mode may not be used for extended time. • Batteries may leak. • Install batteries only when[...]

  • Page 44

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 44 B. Lighting Appliance Intelli fi re Ignition Final Inspection by ______________________________ 1. Turn of f all electric power to the appli- ance. 2. This appliance is equipped with an igni- tion device which automatically lights the burner . Do not try to li[...]

  • Page 45

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 45 C. After Appliance is Lit D. Frequently Asked Questions Initial Break-in Procedure When you light the appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the init[...]

  • Page 46

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 46 A. Intelli fi re Ignition System Sympton Possible Cause Corrective Action 1. The ignitor/module makes noise, but no spark. a. Incorrect wiring. V erify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to correct terminals on [...]

  • Page 47

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 47 Intelli fi re Ignition System - (continued) Symptom Possible Cause Corrective Action 3. (Continued) - Pilot lights but continues to spark, and main burner will not ignite. (If the pilot contin- ues to spark after the pilot fl ame has been lit, fl ame r[...]

  • Page 48

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 48 Maintaining and Servicing Appliance 15 Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance checkup at the beginning of each heating season. [...]

  • Page 49

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 49 Inspect Mantenance T asks Doors, Surrounds and Fronts 1. Assess condition of screen and replace as necessary . Recommend addition of screen if one is not present. 2. Inspect for scratches, dents or other damage and repair as necessary . 3. V erify no obst[...]

  • Page 50

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 50 K L B C D E F G H ØJ I M N O P A GAS LINE ACCESS ELECTRICAL ACCESS Reference Materials 16 A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. Fo r framing dimensions and clearances refer to Section 3. Figure 16.1 [...]

  • Page 51

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 51 B. V ent Components Diagrams Figure 16.2 DVP vent components 10 - 1/ 2 in. (2 67 m m) 10 - 7/ 8 i n . (276 mm) 45 ° 7- 3 / 8 i n . ( 187 mm) 11- 3 / 8 i n . (2 89 m m) 1 -1/4 i n. (32 mm) 9- 1/ 4 in . (2 35 m m) 13 -1/ 4 i n . (337 mm) 1/2 in . T YP DVP [...]

  • Page 52

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 52 B. V ent Components Diagrams (continued) Figure 16.3 DVP vent components DVP-TRAP SERIE S Horizontal T erm Cap 15-1/8 in. (384 mm) 14 in. (566 mm) 8 in. (203 mm) Max Effective Length DVP-TRAP1 DVP-T rap2 DVP-TRAPK1 DVP-TRAPK2 DVP-TH DVP-VTI EFFECTIVE LENGTH T e[...]

  • Page 53

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 53 B. V ent Components Diagrams (continued) Figure 16. 4 DVP vent components DVP and SL Series Components DVP-TB1 Basement Vent Ca p 12 in. (305 mm) 1-1/2 in. (38 mm) 7-3/8 in. (187 mm) 14 in. (356 mm) 17-3/4 in. (451 mm) 10-1/2 in. (267 mm) 3-7/8 in. (98 mm[...]

  • Page 54

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 54 C. Service Parts List Part number list on following page. 8 Log Set Assembly 11 10 7 9 (NG, LP) Exploded Parts Diagram AZTEC 5 4 2 1 3 12 13 Beginning Manufacturing Date: 3-02 Ending Manufacturing Date: ______ 15 14 16 6 18 17 19[...]

  • Page 55

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 55 Service Parts List IMPORT ANT : THIS I S DA T ED IN FOR M A TIO N. T he mo st cur r ent infor mat ion i s loc ate d on your dealer ’ s VI P site. When or der ing, suppl y ser ial and m odel num ber s to ensure co r rec t ser vi c e par ts. AZTEC Additio[...]

  • Page 56

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 56 Service Parts Part number list on following page. (NG, LP) Exploded Parts Diagram BRA VO Beginning Manufacturing Date: 3-02 Ending Manufacturing Date: ______ 7 5 4 2 1 3 8 Log Set Assembly 6 9 14 12 11 10 13 16 15 17[...]

  • Page 57

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 57 Service Parts List IMPORT ANT : THIS I S DA T ED IN FOR M A TION . The m ost c ur rent infor m atio n is lo c ated on yo ur dealer ’ s VI P site. When or der ing, supply s er ial and m odel num ber s to ensure c or re ct s er vic e par ts. BRA VO Additi[...]

  • Page 58

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 58 (NG, LP) Exploded Parts Diagram Service Parts AZTEC, BRA VO Beginning Manufacturing Date: 3-02 Ending Manufacturing Date: _____ Intermittent Pilot Ignition V alve Assembly 1 2 3 4 7 8 6 5 ITEM DESCRIPTION SERIAL # P ART NUMBER 1 Jumper Wire 2012-206 Y 2 Wire As[...]

  • Page 59

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 59 © 2005 Hearth & Home T echnologies Inc. LIMITED LIFETIME W ARRANTY BRA VO GAS APPLIANCE PRODUCTS 060-981D 3/05 D. Limited Lifetime W arranty BASIC ONE-YEAR W ARRANTY . HEA T & GLO, a brand of HEAR TH & HOME TECHNOLOGIES INC., located at 20802[...]

  • Page 60

    Hearth & Home T echnologies • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 60 Limited Lifetime W arranty Aztec Gas Appliance (Fireplace) Limited Lifetime W arranty HEARTH & HOME TECHNOLOGIES INC. (“HHT”) extends the following warranty for HEA TILA TOR ® gas appliances installed in the United States of America or Canada (the &quo[...]

  • Page 61

    Hearth & Home T echnologies, Inc. • Bravo, Aztec • InD • 703-900 Rev . N • 8/06 61 Hearth & Home T echnologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044 www . fi replaces.com E. Contact Information Please contact your Hearth & Home T echnologies dealer with any questions or concerns. For the number of your nearest He[...]