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Hearth and Home Technologies BCBV36I manual

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Table of contents for the manual

  • Page 1

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 1 Model(s): BCBV36 / BCBV36I B-V ent Gas Appliance Owner ’ s Manual Installation and Operation Installation and service of this appliance should be performed by quali fi ed personnel. Hearth & Home Technologies suggests NFI certi fi ed or factory trained professionals, or technicians su[...]

  • Page 2

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 2 Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealership purchased from: _________________________[...]

  • Page 3

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 3 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury . • CAUTION! Indicates a hazardous situation which, if not[...]

  • Page 4

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 4 B. W arranty[...]

  • Page 5

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 5 B. W arranty (continued)[...]

  • Page 6

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 6 B. T empered Glass Speci fi cations Hearth & Home T echnologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as de fi ned by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and certi fi [...]

  • Page 7

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 7 2 2 Operat ing Instruc tions Glass Doors (not shown) Section 2.E. Outside Air Kit Mantel Hearth (not required) Clear Space Section 2.D. High Limit Switch Circulating Air Passageways Outside Air Kit Handle Closed Open Grate Figure 2.1 General Operating Parts B. Y our Fireplace W ARNING! DO NOT[...]

  • Page 8

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 8 Clear space 3 ft (914 mm) in front of appliance C. Clear Space W ARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High tempera- tures may start a fi re. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may [...]

  • Page 9

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 9 H. Lighting Instructions (IPI) • For normal use, activate/deactivate your fi replace with the wall switch or remote control. • The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer . T o prolong battery life, remove them when using the tra[...]

  • Page 10

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 10 I. Lighting Instructions (Standing Pilot) • For normal use, activate/deactivate your fi replace with the wall switch or remote control. • If your fi replace must be deactivated for service or an extended period of time, follow the instructions below . A. This appliance has a pilot whic[...]

  • Page 11

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 1 1 Initial Break-in Procedure • The fireplace should be run three to four hours continuously on high. • T urn the fi replace off and allow it to completely cool. • Clean glass doors. See Section 3. • Run continuously on high an additional 12 hours. • This cures the materials used to[...]

  • Page 12

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 12 Glass Cleaning Frequency: Seasonally By: Homeowner T ools Needed: Protective gloves, glas s cl ean er , d rop clot h and a stabl e work sur face. CAUTION! Handle glass doors with care. Glass is breakable. • Avoid striking, scratching or slamming glass • Avoid abrasive and ammonia-based c[...]

  • Page 13

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 13 Burner Ignition and Operation Frequency: Annually By: Quali fi ed Service T echnician T ools needed: Protective gloves, vacuum cleaner , whisk broom, fl ashlight , voltmeter , indexed drill bit set, an d a manom- eter . • V erify burner is properly secured and aligned with pilot or ignit[...]

  • Page 14

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 14 Noncombustible roof flashing maintains minimum clearance around pipe Ceiling Firestop on floor of attic Listed B-V ent Pipe Framing/Header (SECTION 5) Gas Line (SECTION 1 1) Framing Headed off in Ceiling Joists (SECTION 8) Mantel & Mantel Leg (SECTION 13) Surround Hearth Extension (not r[...]

  • Page 15

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 15 B. Design and Installation Considerations Heatilator B-type vent gas appliances are designed to operate with all exhaust gases expelled to the outside of the building, and combustion air pulled from the room. Installation MUST comply with local, regional, state and national codes and regulat[...]

  • Page 16

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 16 Recommended Location Marginal Location Location Not Recommended Recommended Location Multi-level Roofs Windward Leeward Location Not Recommended Figure 4.2 E. Negative Pressure W ARNING! Asphyxiation Risk! Negative pressure can cause spillage of combustion fumes and soot. Fireplace needs to [...]

  • Page 17

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 17 In addition to these framing dimensions, also reference the following sections: • Clearances and Mantel Projections (Sections 3.C. and 3.D.) • V ent Clearances and Framing (Section 6) 39-3/4 in. (1010 mm) 44 in. (1 1 18 mm) 44 in. (1 1 18 mm) 1 in. (25 mm) min. appliance to combustibles [...]

  • Page 18

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 18 1 in. (25 mm) 35-1/2 in. (902 mm) 0 in. Per V ent Manufacturer ’ Specifications 0 in. to level of hemmed top Drywall 36 in. (914 mm) Combustible Object C B A 1 in. (25 mm) Framing Clearance (see Inset 1) 1 in. (25 mm) min clearance Flue T op Pan Insulation Inset 1 Framing 0 in. Combustible[...]

  • Page 19

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 19 1 in. (25 mm) min. to perpendicular wall A 2-3/8 in. (60 mm) min. from fireplace opening to perpendicular wall B Mantel Leg or Perpendicular W all T op of Appliance Drywall A B Measured from top of hood (in inches) 3 - 12 13 14 15 16 17 18 13 13-3/4 14-1/2 15-1/4 16 16-3/4 17-1/2 35-1/2 in. [...]

  • Page 20

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 20 A. V ent T ermination Minimum Clearances Gas, Wood or Fuel Oil T ermination Cap B Gas T ermination Cap ** A * * If using dec orative cap cover(s), this dis tance may need to be increased. Refer t o the installation instruc tions supplied with the decor ative ca p cover . ** In a staggered in[...]

  • Page 21

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 21 45° Elbow 60° Elbow Offsets exceeding 45° adapt horizontal limitations Maximum horizontal 30 ft (9.14 m) Note: Maximum horizontal distance is 50% of vertical vent height. Note: 61° to 90° elbows are not allowed. Only 60° elbows or less are allowed. A straight section is not required be[...]

  • Page 22

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 22 A. Pipe Clearances to Combustibles V ent clearances are per vent manufacturer ’s speci fi ca- tions. The vent MUST be Listed B-V ent pipe. W ARNING! Risk of Fire! MAINT AIN AIR space clearance to vent. DO NOT pack insulation or other combustibles: • Between ceiling fi restops • Betwe[...]

  • Page 23

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 23 Nailing T abs (both sides) The diagram shows how to properly position, level, and secure the appliance (see Figure 9.2). Nailing tabs are provided to secure the appliance to the framing members. • Bend out nailing tabs on each side. • Place the appliance into position. • Keep nailing t[...]

  • Page 24

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 24 1 0 10 Installing V ent Pipe Three tabs A. Assembly of V ent Sections This B-V ent appliance requires 5 in. B-vent double-wall pipe. Follow the pipe manufacturer ’ s installation guide- lines when installing the unit. This will ensure proper operation and prevent safety hazards. W ARNING! [...]

  • Page 25

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 25 A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a qualified service technician using Hearth & Home T echnologies speci fi ed and approved parts. C. Gas Connection • Refer to Reference Section 16.A. for location of [...]

  • Page 26

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 26 B. Standing Pilot Ignition System Wiring • The standing pilot ignition system wiring does not require a 1 10 V AC supply to operate. • A 1 10 V AC junction box MUST be installed for use with a fan or remote control. Keep wire lengths short as possible. NOTICE: DO NOT wire 1 10 V AC to th[...]

  • Page 27

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 27 Ignitor Flame Sensor Pilot Assembly GRN ORG BLK ORG Control Box To Junction Box Battery Pack 3V Adaptor BLK BRN RED RED BLK BLU V alve Limit Switch WHT + - + - Optional SPST W all Switch OR Optional Remote WHT GRN* * GRN wire only used with optional wall switch WSK-ML T -HTL E. Electrical Se[...]

  • Page 28

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 28 F . Junction Box Installation Y our appliance is supplied with a Junction Box Kit. T o operate the appliance with the supplied 3V AC transformer and/or remote control option, it is recommended that the junction box be installed and wired at this time to avoid reconstruction. • The Junction[...]

  • Page 29

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 29 Measured from top of hood (in inches) 3 - 12 13 14 15 16 17 18 13 13-3/4 14-1/2 15-1/4 16 16-3/4 17-1/2 35-1/2 in. minimum to ceiling 0 - 3 12-1/2 1 in. (25 mm) min. to perpendicular wall A 2-3/8 in. (60 mm) min. from fireplace opening to perpendicular wall B Mantel Leg or Perpendicular W al[...]

  • Page 30

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 30 1 4 14 Appliance Setup A. Remove the Shipping Materials Remove shipping materials from inside or underneath the fi rebox. Figure 14.1 Control Access Panel Shipping Location C. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the co[...]

  • Page 31

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 31 G. Place the V ermiculite • Sprinkle vermiculite evenly over the areas covered by lava rock. See Figure 14.4. H. Place the Rockwool W ARNING! Risk of Explosion! Follow rockwool placement instructions. DO NOT place rockwool directly over burner ports. Replace rockwool material annually . Im[...]

  • Page 32

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 32 K. Air Shutter Setting The air shutter is provided in the closed position for natu- ral gas and 1/8 in. open for propane. See Figure 14.10 for location of air shutter . • Loosen the set screw . • Rotate the air shutter to the right to open. • Rotate the air shutter to the left to close[...]

  • Page 33

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 33 A. Standing Pilot Ignition System 1 5 15 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed service technician in the diagno[...]

  • Page 34

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 34 A. Standing Pilot Ignition System (continued) 3. (continued) C. V alve. T urn the valve knob to the ON position. Place the ON/OFF switch in the ON position. Check the millivolt meter a the thermopile terminals. The millivolt meter should read greater than 125mV . If the reading is acceptable[...]

  • Page 35

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 35 B. Intelli fi re Ignition System Symptom Possible Cause Corrective Action 1. Pilot won’t light. The ignitor/module makes noise, but no spark. A. Incorrect wiring. V erify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to correct terminals on module and[...]

  • Page 36

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 36 B. Intelli fi re Ignition System (continued) 4. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl ame recti fi cation has not occurred.) A. A shorted or loose connection in fl ame sensing rod. V[...]

  • Page 37

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 37 1 6 16 R eference Materials 33-5/8 in. (854 mm) 36 in. (914 mm) 38-3/4 in. (984 mm) 27 in. (686 mm) 2-1/2 in. (63 mm) 7-1/4 in. (184 mm) 2 in. (51mm) 1 1-7/8 in. (302 mm) 10 in. (254 mm) 6-1/4 in. (159 mm) 2-1/4 in. (57 mm) Electrical Access Gas Line Access 7-1/4 in. (184 mm) Outside Air Gas[...]

  • Page 38

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 38 B. Service Parts List Service Parts 09/08 Service Parts Diagram Builders Choice BCBV36 Part number list on following page. Log Set Assembly 2 3 1 12 13 11 8 7 6 5 4 16 15 14 9 10 Beginning Manufacturing Date: June 2003 Ending Manufacturing Date: Active Service Parts 09/08 Service Parts List [...]

  • Page 39

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 39 Service Parts 09/08 Service Parts Diagram Builders Choice BCBV36 Standing Pilot V alve Assembly Beginning Manufacturing Date: June 2003 Ending Manufacturing Date: Active 2 5 15 9 12 13 14 10 3 4 6 1 11 7 8 RS SIT Service Parts 09/08 Service Parts List Builders Choice BCBV36 Beginning Manufac[...]

  • Page 40

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 40 Service Parts 09/08 Service Parts Diagram Builders Choice BCBV36I Part number list on following page. Log Set Assembly 12 13 11 8 7 6 5 4 16 15 14 9 10 2 3 1 Beginning Manufacturing Date: June 2003 Ending Manufacturing Date: Active Service Parts 09/08 Service Parts List Builders Choice BCBV3[...]

  • Page 41

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 41 Service Parts 09/08 Service Parts List Builders Choice BCBV36I Part number list on following page. IPI V alve Assembly 4 5 3 2 6 20 1 16 17 7 11 12 8 10 15 13 14 9 Beginning Manufacturing Date: June 2003 Ending Manufacturing Date: Active Service Parts 09/08 Service Parts List Builders Choice[...]

  • Page 42

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 42 C. Optional Components ID4 Insulated Duct UD4 Uninsulated Duct 42 in. (1067 mm) 4 in. (102 mm) i.d. 42 in. (1067 mm) 4 in. (102 mm) i.d. SCKN-B Propane to Natural Gas Conversion Kit SCKP-B Natural to Propane Gas Conversion Kit AK22 - Air Kit RC-SMART -HTL Remote Control RC-BA TT -HTL Battery[...]

  • Page 43

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 43 This page intentionally left blank.[...]

  • Page 44

    Heatilator • BCBV36 • 4008-033 • Rev F • 12/08 44 D. Contact Information Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer , please visit www .heatilator .com. - NOTES - ________________________________________________________________________________ ____________________[...]