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Hearth and Home Technologies CARDOG42I manual

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  • Page 1

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 1 Owner ’ s Manual Installation and Operation Models: CARODG36I CARODG36IL CARODG42I CARODG42IL DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party responsible fo[...]

  • Page 2

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 2 Read this manual before installing or operating this appliance. Please retain this owner ’ s manual for future reference. Congratulations on selecting an Outdoor Lifestyles gas ap- pliance—an elegant and clean alternative to wood burning[...]

  • Page 3

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 3 T able of Contents 1 Listing and Code Approvals A. Appliance Certi fi cation 4 B. BTU Speci fi cations 4 C. High Altitude Installations 4 D. Noncombustible Materials Speci fi cation 4 E. Combustible Materials Speci fi cation 4 F . Electr[...]

  • Page 4

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 4 1 1 Listing and Code Approv als A. Appliance Certi fi cation This product is listed to ANSI standards for “Outdoor Open- Flame Decorative Gas Appliances” and “Gas Fired Appli- ances for Use at High Altitudes”. MODELS: CARODG36I, CAR[...]

  • Page 5

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 5 A. Design and Installation Considerations When planning an appliance installation, it is necessary to determine the following information before installing: • Where the appliance is to be installed: - Clearance to side walls - Location of [...]

  • Page 6

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 6 A. Select Appliance Location Refer to Figures 3.1, 3.2 and 3.3. When selecting a location for your appliance it is important to consider where the appliance is to be installed: - Clearance to side walls - Location of adjacent stairwells - Do[...]

  • Page 7

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 7 6 in. 6 in. 6 in. min. 36 in. min. cement board from the top of the firebox opening 36 in. min. noncombustible finishing material 82 in. (2083 mm) floor to ceiling 0 in. Combustible Object 36 in. (914 mm) F ront Back Note: If this surface is[...]

  • Page 8

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 8 Framing 6 in. min. 82 in. (2.08 m) floor to ceiling 0 in. Combustible Object 36 in. (914 mm) Front Back Note: If this surface is inside the building’s warm air envelope... ...then this surface must be an exterior wall system. 51-1/2 in. (1[...]

  • Page 9

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 9 Fireplace Structure Noncombustible mat’l Mantel 25 in. (635 mm) minimum 6 in. (151 mm) minimum - one side only . Alcove installations require 14 in. (356 mm) from each side of the firebox opening. 82 in. (2083 mm) minimum height Additional[...]

  • Page 10

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 10 4 4 Applianc e Preparation A. Securing and Leveling Appliance Position, level, and secure the appliance. • Place the appliance into position on either a wood or noncombustible continuous fl at surface. • Level the appliance from side t[...]

  • Page 11

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 1 1 A. Fuel Conversion Before making gas connections ensure appliance being installed is compatible with the available gas type. Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quali-[...]

  • Page 12

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 12 F . High Altitude Installations NOTICE: If the heating value of the gas has been reduced, these rules do not apply . Check with your local gas utility or authorities having jurisdiction. When installing above 2000 feet elevation: • In the[...]

  • Page 13

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 13 A. IntelliFire Plus™ Pilot Ignition System Wiring • This appliance is equipped with an intermittent pilot ignition (IPI) control which operates on a 6-volt system. • This appliance is supplied with a battery pack which is located in t[...]

  • Page 14

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 14 B. Control Module Operation 1. The control module has an ON/OFF/REMOTE selector switch that must be set. See Figure 6.1 and 6.2. OFF Position: Appliance will ignore all power inputs and will not respond to any commands from a wall switch or[...]

  • Page 15

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 15 C. Installing the Optional Electric Kit • Remove four screws to remove cover from the control box. Figure 6.3 Remove Control Cover Remove 2 screws Junction Box Bracket Figure 6.4 Remove Junction Box Bracket & T wo Screws Figure 6.6 Ha[...]

  • Page 16

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 16 • Disconnect the battery holder wires from the red and black wires of the wiring harness from the switch and module. Connect the red and black wires of the wiring assembly included with the electric kit to the red and black wires to the s[...]

  • Page 17

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 17 A. Mantel Projections Figure 7.1 shows the dimensions for mantels or other com- bustible projections above the fi replace opening. Fireplace Structure Noncombustible mat’l Mantel 25 in. (635 mm) minimum Ceiling or Overhang 12 in. (305 mm[...]

  • Page 18

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 18 A. Clean the Appliance Clean/vacuum any material that may have accumulated inside the fi rebox. 8 8 Appliance Setup E. Positioning the Logs B. Optional Accessories Install approved accessories per instructions included with accessories. Co[...]

  • Page 19

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 19 • Place the top right log. There are fl at indentations on the rear and right front logs to locate the top right log. Figure 8.7 Place T op Right Log - 36 • Place the top left log into the indentations on the rear and left front logs. [...]

  • Page 20

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 20 Notch against grate Figure 8.5 Place Left Front Log • Place the left front log on the grate against the front of the grate. Fit notch in log to grate bar as shown below . • Place right front log on the grate against the front of the gra[...]

  • Page 21

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 21 • Place left center log in the indentations on the front left log and the top left log as shown in Figure 8.9. Figure 8.9 Place Left Center Log • Place the center log on the indentations of the right front log and the back log as shown [...]

  • Page 22

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 22 G. Install Firescreen Insert Rod Figure 8.1 1 Insert Rod into Firescreen Firescreen must be installed if not installing optional screen door . • Remove screen and screen rods from packaging. • Lay the two sides of screen side by side, r[...]

  • Page 23

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 23 9 9 O perating Inst ruc tions A. Gas Fireplace Safety B. Y our Fireplace W ARNING! DO NOT operate fi replace before reading and understanding operating instructions. Failure to operate fi re- place according to operating instructions coul[...]

  • Page 24

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 24 E. Lighting the Appliance Intermittent Pilot Ignition (IPI) Lighting instructions may be found on the inside of the control box cover . 1. This appliance is equipped with an ignition device which automatically lights the burner. DO NOT try [...]

  • Page 25

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 25 F . After the Appliance is Lit Initial Break-in Procedure When you light the appliance, you may notice that it pro- duces heat which does have an associated odor or smell. This appliance should be r un three to four hour s on the initial st[...]

  • Page 26

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 26 1 0 10 Tr o u b l e s h o o t i n g With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed se[...]

  • Page 27

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 27 Symptom Possible Cause Corrective Action 4. Pilot sparks, but Pilot will not light. A. Gas supply . V erify that incoming gas line shutoff valve is “open”. V erify that inlet pressure reading is within acceptable limits. B. Ignitor gap [...]

  • Page 28

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 28 Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance check-up at the beginning of each heating season. Annual inspection[...]

  • Page 29

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 29 A. Maintenance and Service T asks: Inspect Maintenance T asks Doors and surrounds 1 Inspect for scratches and nicks that can lead to rust when exposed to weather 2 Wipe face and fi nish material. Use a degreaser to remove soot buildup, if [...]

  • Page 30

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 30 A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only . For framing dimensions and clearances refer to Section 3. 44 in. (1 1 18 mm) 28-7/8 in. (734 mm) 33-3/8 in. (848 mm) 42-1/2 in. (1080 mm) 36[...]

  • Page 31

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 31 50 in. (1270 mm) 34-3/4 in. (883 mm) 39-1/8 in. (994 mm) 15-1/2 in. (394 mm) NON-COMBUSTIBLE BOARD ST ANDOFFS CAN BE REMOVED IF NOT INST ALLED IN A W ALL 44-1/2 in. (1 130 mm) 50-1/2 in. (1283 mm) 15 in. (381 mm) 1 1-1/2 in. (292 mm) 9-1/2 [...]

  • Page 32

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 32 9 10.1 10 10.2 11 8 13 14 16 12 10.1 10.2 2 3 6 5 4 6 7 1 Part number list on following page. Log Set Assembly Carolina 36” Outdoor Gas Appliance CARODG36I, CARODG36IL Beginning Manufacturing Date: Sep 2009 Ending Manufacturing Date: ____[...]

  • Page 33

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 33 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at [...]

  • Page 34

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 34 Part number list on following page. Log Set Assembly 9 9.1 9.2 7 11 12 8 8.1 8.2 10 13 15 Carolina 42” Outdoor Gas Appliance CARODG42I, CARODG42IL Beginning Manufacturing Date: Feb 2010 Ending Manufacturing Date: ______ 5 4 6 6 6 2 3 1 14[...]

  • Page 35

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 35 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at [...]

  • Page 36

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 36 15.1 15.2 15.3 15.4 15.5 15.6 15.7 15.8 15.9 15.10 15.1 1 15.12 15.13 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed[...]

  • Page 37

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 37 C. W arranty Outdoor Lifestyles by Hearth & Home T echnologies, Inc.™ Limited W arranty Hearth & Home T echnologies, Inc. (“HHT”) extends the following warranty for all Outdoor Lifestyles by HHT™ brand products (“Products?[...]

  • Page 38

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 38 C. W arranty (continued) • Damages resulting from: (1) failure to install, operate, or maintain the Product in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with th[...]

  • Page 39

    Outdoor Lifestyles by Hearth & Home T echnologies Inc. • Carolina • 4066-300 • Rev . Q • 7/1 1 39 D. Contact Information - NOTES - DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation. • Read, understand and follow these ins[...]