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Hearth and Home Technologies CB4842IR manual

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Table of contents for the manual

  • Page 1

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 1 Model(s): CB4236IR CB4842IR B-V ent Gas Appliance Owner ’ s Manual Installation and Operation DO NOT DISCARD THIS MANUAL NOTICE • Leave this manual with party responsible for use and operation. Installation and service of this appliance should be performed by quali fi ed personnel[...]

  • Page 2

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 2 Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealership purchased from: __________________[...]

  • Page 3

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 3 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury . • CAUTION! Indicates a hazardous situation which,[...]

  • Page 4

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 4  = Contains updated information. 14 Appliance Setup A. Remove Glass Assembly 29 B. Remove the Shipping Materials 29 C. Clean the Appliance 29 D. Accessories 29 E. Install the Refractory 29 F . Place the Lava Rock & V ermiculite 29 G. Place the Rockwool 29 H. Install the Log Asse[...]

  • Page 5

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 5 B. W arranty Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United Stat[...]

  • Page 6

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 6 B. W arranty (continued) This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of[...]

  • Page 7

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 7 B. T empered Glass Speci fi cations Hearth & Home T echnologies appliances manufactured with tempered glass may be installed in hazardous locations such as bathtub enclosures as de fi ned by the Consumer Product Safety Commission (CPSC). The tempered glass has been tested and cer[...]

  • Page 8

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 8 Grate (not shown) Section 14.H. Mantel Section 5.D. Hearth (not required) Clear Space Section 2.D. W all Switch for Fan Section 12.F . Outside Air Kit (behind panel) Section 9.A. Fixed Glass Assembly Section14.J. Remote Control 2 2 Operat ing Instruc tions Figure 2.1 Fireplace Componen[...]

  • Page 9

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 9 Clear Space 3 ft (0.91 m) in front of appliance D. Clear Space W ARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High tempera- tures may start a fi re. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth. He[...]

  • Page 10

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 10 J. Lighting Instructions (IPI) • For normal use, activate/deactivate your fi replace with the wall switch or remote control. • The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer . T o prolong battery life, remove them when using[...]

  • Page 11

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 1 1 Initial Break-in Procedure • The fireplace should be run three to four hours continuously on high. • T urn the fi replace off and allow it to completely cool. • Remove fi xed glass assembly . See Section 14.J. • Clean fi xed glass assembly . See Section 3. • Replace the [...]

  • Page 12

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 12 Glass Cleaning Frequency: Seasonally By: Homeowner T ools Needed: Protective gloves, glas s cl ean er , d rop clot h and a stabl e work sur face. CAUTION! Handle fi xed glass assembly with care. Glass is breakable. • Avoid striking, scratching or slamming glass • Avoid abrasive c[...]

  • Page 13

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 13 Burner Ignition and Operation Frequency: Annually By: Quali fi ed Service T echnician T ools needed: Protective gloves, vacuum cleaner , whisk broom, fl ashlight , voltmeter , indexed drill bit set, an d a manom- eter . • V erify burner is properly secured and aligned with pilot o[...]

  • Page 14

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 14 Noncombustible roof flashing maintains minimum clearance around pipe Ceiling Firestop on floor of attic Listed B-V ent Pipe Framing/Header (SECTION 5) Gas Line (SECTION 1 1) Framing Headed off in Ceiling Joists (SECTION 8) Mantel & Mantel Leg (SECTION 13) Surround Hearth Extension[...]

  • Page 15

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 15 B. Design and Installation Considerations Heatilator B-type vent gas appliances are designed to operate with all exhaust gases expelled to the outside of the building, and combustion air pulled from the room. Installation MUST comply with local, regional, state and national codes and [...]

  • Page 16

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 16 Recommended Location Marginal Location Location Not Recommended Recommended Location Multi-level Roofs Windward Leeward Location Not Recommended Figure 4.2 E. Negative Pressure W ARNING! Asphyxiation Risk! Negative pressure can cause spillage of combustion fumes and soot. Fireplace ne[...]

  • Page 17

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 17 A A A C E B B 1/2 in. (13 mm) C 48 in. (1219 mm) max. Drywall D 5 5 F raming and Clearances A. Selecting Appliance Location When selecting a location for the appliance it is important to consider the required clearances to walls, Figures 5.1 and 5.2. NOTICE: Illustrations re fl ect t[...]

  • Page 18

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 18 0 in. C B A Note: All pipe clearance specifications are per vent manufacturer's installation instructions. 0 (Clearance to Standoffs) 30 in. (762 mm) clearance to ceiling 1/2 in. (13 mm) 1/2 in. (13 mm) Drywall 0 in. Per V ent Manufacturer ’ s Specifications Combustible floorin[...]

  • Page 19

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 19 1 in. (25 mm) min. to perpendicular wall A 3-1/2 in. (89 mm) min. from fireplace opening to perpendicular wall B Mantel Leg or Perpendicular W all T op of Appliance Drywall A B Measured from top of hood (in inches) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 5 5-1/2 6-1/4 7 7-3/4 8-1/2 9[...]

  • Page 20

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 20 A. V ent T ermination Minimum Clearances A Gas T ermination W ood or Fuel Oil T ermination B 6 in. (152 mm) min. 20 in. (508 mm) min. B-V ent Gas, Wood or Fuel Oil T ermination 8 ft (2.44 m) (minimum) to Perpendicular W all (BV only) 18 in. (457 mm) A Gas T ermination B T ermination C[...]

  • Page 21

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 21 Minimum clearances are per vent manufacturer's specifications Metal plumber's strap secured to framing V ent supports are per vent manufacturer's specifications 12 ft (3.66 m) min. 60 ft (18.29 m) max. 45° Elbow 90° Elbow Offsets exceeding 45° adapt horizontal limita[...]

  • Page 22

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 22 A. Pipe Clearances to Combustibles V ent clearances are per vent manufacturer ’s speci fi ca- tions. The vent MUST be Listed B-V ent pipe. W ARNING! Risk of Fire! MAINT AIN AIR space clearance to vent. DO NOT pack insulation or other combustibles: • Between ceiling fi restops ?[...]

  • Page 23

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 23 The diagram shows how to properly position, level, and secure the appliance (see Figure 9.2). Nailing tabs are provided to secure the appliance to the framing members. • Bend out nailing tabs on each side. • Place the appliance into position. • Keep nailing tabs fl ush with the[...]

  • Page 24

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 24 T abs 1 0 10 Installing V ent Pipe A. Assembly of V ent Sections This B-V ent appliance requires 5 in. B-vent double-wall pipe. Follow the pipe manufacturer ’ s installation guide- lines when installing the unit. This will ensure proper operation and prevent safety hazards. W ARNING[...]

  • Page 25

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 25 A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a qualified service technician using Hearth & Home T echnologies speci fi ed and approved parts. C. Gas Connection • Refer to Reference Section 16.A. for locat[...]

  • Page 26

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 26 B. Intelli fi re Ignition System Wiring • Wire the appliance junction box to 1 10 V AC for proper operation of the appliance. W ARNING! Risk of Shock or Explosion! DO NOT wire IPI controlled appliance junction box to a switched circuit. Incorrect wiring will override IPI safety loc[...]

  • Page 27

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 27 F . W all Switch Installation for Fan (Optional) If the box is being wired to a wall mounted switch for use with a fan, see Figure 12.3: • The power supply for the appliance must be brought into a switch box. • The power can then be supplied from the switch box to the appliance us[...]

  • Page 28

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 28 Measured from top of hood (in inches) 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 5 5-1/2 6-1/4 7 7-3/4 8-1/2 9-1/4 10 10-3/4 11 - 1 / 2 12-1/4 13 13-3/4 14-1/2 15-1/4 16 30 in. minimum to ceiling 1 in. (25 mm) min. to perpendicular wall A 3-1/2 in. (89 mm) min. from fireplace opening to[...]

  • Page 29

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 29 A. Remove Glass Assembly See Section J. B. Remove the Shipping Materials Remove shipping materials from inside or underneath the fi rebox. C. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity . D. Accessori[...]

  • Page 30

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 30 Latches (both bottom and top) Glass Assembly Figure 14.8 Fixed Glass Assembly H. Install the Log Assembly • Base logs have been permanently mounted on the grate assembly and should not be moved. See Figure 14.5. Figure 14.7 Placing Right T op Log Figure 14.6 Placing Left T op Log Fi[...]

  • Page 31

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 31 M. Air Shutter Setting Air shutter settings should be adjusted by a quali fi ed installer at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shut- ter for longer vertical runs. • It takes 16 full turns of the shutter adjustm[...]

  • Page 32

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 32 1 5 15 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed service technician in the diagnosis of a problem and the co[...]

  • Page 33

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 33 A. Intelli fi re Ignition System (continued) 4. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl ame recti fi cation has not occurred.) A. A shorted or loose connection in fl ame sensing[...]

  • Page 34

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 34 1 6 16 R eference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5. Figure 16.1 Appliance Dimensions 38-1/4 in. (972 mm) B 1-1/2 in. (38 mm) 3 in. (76 mm) 6-1/2 in. (16[...]

  • Page 35

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 35 B. Service Parts List Service Parts 08/08 Service Parts Diagram Part number list on following page. Log Set Assembly CB4236IR Caliber Gas Fireplace 22 21 20 19 10 12 13 14 17 18 16 15 11 8 7 9 6 3 1 2 4 5 Beginning Manufacturing Date: Jan 2005 Ending Manufacturing Date: Active Service[...]

  • Page 36

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 36 Service Parts 08/08 Service Parts Diagram Part number list on following page. Log Set Assembly Caliber Gas Fireplace 22 21 20 19 10 12 13 14 17 18 16 15 11 8 7 9 CB4842IR 6 3 1 2 4 5 Beginning Manufacturing Date: Jan 2005 Ending Manufacturing Date: Active Service Parts 08/08 Service P[...]

  • Page 37

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 37 Service Parts 08/08 IMPORT ANT : THIS IS DA TED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION COM[...]

  • Page 38

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 38 C. Optional Components Contact your dealer for a complete listing of optional components. Refractory Kit WTBC36DB - For 36 in. BV WTBC42DB - For 42 in. BV Arts & Crafts Faux Front FFCAC Modernist Faux Front FFCM Jamestown Faux Front FFCJ[...]

  • Page 39

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 39 Model # Description FFCM36-B Modernist-style black decorative faux front FFCM36PT Modernist-style pewter decorative faux front FFCM36BN Modernist-style brushed nickel decorative faux front FFCAC36-B Arts & Crafts-style black decorative faux front FFCAC36PT Arts & Crafts-style [...]

  • Page 40

    Heatilator • Caliber BV Series • 4040-262 Rev J • 10/08 40 D. Contact Information Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer , please visit www .heatilator .com. - NOTES - ________________________________________________________________________________ _____________[...]